Rear Caliper Reassembly - Suzuki RM125 Owner's Service Manual

15-12 FRONT AND REAR BRAKES

REAR CALIPER REASSEMBLY

Reassemble and remount the brake caliper in the reverse order
of removal. Pay attention to the following points:
• Apply brake fluid to the new piston seal, new dust seal and-
piston fit the piston seal, dust seal and piston.
 Specification and classification: DOT 4
• Install the springs and boots.
• Apply SUZUKI SILICONE GREASE to the caliper axles.
 99000-25100: SUZUKI SILICONE GREASE
• Install the caliper bracket.
• Install the brake pads and tighten the brake pad mounting pin
temporarily. (15-6)
• Tighten the brake pad mounting pin 1 to the specified torque.
 Brake pad mounting pin: 18 N·m (1.8 kgf-m, 13.0 lb-ft)
NOTE:
* Inspect not to pinch the O-ring of brake pad mounting pin.
* Pump the brake pedal several times to seat the brake pads
after reassembling.
• Set the brake hose end between the hose stopper, then
tighten the brake hose union bolt 2 to the specified torque.
 Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Install the disc cover and caliper protector.
• Install the rear wheel. (14-8)
• Refill brake fluid and bleed air from the brake system.
(15-3)