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SICK CLV 490 Barcode Scanner Industrial Manuals
Manuals and User Guides for SICK CLV 490 Barcode Scanner Industrial. We have
1
SICK CLV 490 Barcode Scanner Industrial manual available for free PDF download: Operating Instructions Manual
SICK CLV 490 Operating Instructions Manual (214 pages)
Brand:
SICK
| Category:
Barcode Reader
| Size: 4 MB
Table of Contents
Table of Contents
5
Notes on this Document
15
Purpose
15
Target Audience
15
Mounting, Electrical Installation, Maintenance and Replacement
15
Startup, Operation and Configuration
15
Information Content
16
Symbols
16
Safety Information
17
Authorized Users
17
Mounting and Maintenance
17
Electrical Installation and Replacement
17
Startup, Operation and Configuration
17
Intended Use
17
General Safety Instructions and Protection Measures
17
Fig. 2-1: Laser Warning Labels on the CLV (Applicable for Europe)
18
Quick Stop and Quick Restart
19
Stopping the CLV
19
Restarting the CLV
19
Environmental Information
20
Power Requirements
20
Disposal after Removal from Service
20
Product Description
21
Design
21
Scope of Delivery
21
Variants
21
Table 3-1: CLV Variants
21
System Requirements
22
Design
24
Method of Operation
25
Fig. 3-2: Block Diagram: CLV Functions
25
Autofocus Function
26
Fig. 3-3: Optimization of the Depth of Field for the Object
26
Event-Controlled Dynamic Focus Control
27
Scan Procedure Variants
27
Fig. 3-4: Dynamic Focus Control: Classification of the Reading Range in Distance Configurations
27
Additional Components
28
Indicators and Control Elements
28
Control Elements
28
Function of the Leds
28
Fig. 3-5: Leds
28
Table 3-2: Meaning of Leds: CLV Without External Parameter Memory
29
Table 3-3: Meaning of Leds: CLV with External Parameter Memory
30
Installation
33
Installation Sequence
33
Preparations
33
Required Components
33
Required Accessories
33
Required Auxiliary Parts
33
Replacing the Laser Warning Label
34
Selecting the Mounting Location
34
Fig. 4-1: Line Scanner: Replacing the Laser Warning Labels
34
Mounting Accessories
35
Fig. 4-2: Line Scanner: Position of the Securing Threads on the CLV
35
Fig. 4-3: Line Scanner: Mounting Possibilities of the CLV
35
Distance between the CLV and the Bar Code
36
Fig. 4-4: Scanning Methods: Alignment with Bar Code and Conveyor Direction
36
Table 4-1: Permissible Reading Angles between the Scan Line and Bar Code
37
Fig. 4-6: Line Scanner: Reading Angle between the Scan Line and the Bar Code
37
Fig. 4-7: Avoiding Surface Reflections: Angle between the Emitted Light and the Bar Code (Tilted Away from the Vertical Axis)
37
Count Direction of the Code Position CP and Code Angle CW
38
Fig. 4-8: Count Direction of the Code Position CP in the Scan Line and of the Code Angle CW for the Oscillating Mirror
38
Mounting and Adjusting the Device
39
Mounting the CLV
39
Adjusting the CLV
40
Adjusting Mode
41
Fig. 4-9: Line Scanner: Scan Line in Adjusting Mode
41
Mounting the External Components
42
Mounting the AMV/S 60 Connection Module
42
Mounting the External Reading Pulse Sensor
42
Fig. 4-10: Line Scanner: Mounting Example for the External Reading Pulse Sensor
42
Mounting the Sensors for Detecting the Object Distance
44
Fig. 4-11: Mounting Example for Object Distance Detection
44
Dismantling the Device
45
Electrical Installation
47
Installation Sequence
47
SICK Connection Modules (Overview)
47
Table 5-1: Connection Modules for the CLV
47
Electrical Connections and Cables
48
Wire Cross-Sections
48
Prefabricated Cables (Overview)
48
Table 5-2: Cables for Connecting the CLV
48
Connections/Cables for the AMV/S Connection Module
49
Fig. 5-1: Block Diagram: Connection of the CLV to the AMV/S 60 Connection Module
49
Connections/Cables for the Bus Connection Modules BMV 10 and BMS 20
50
Connections/Cables for the External Parameter Memory (Connection to AMV/S or BMV 10/BMS 20)
50
Connections/Cables for the IP 65 Connector Cover (Connection to AMV 100/200 or BMV 10)
51
Connector Pin Assignment
52
Terminals on the CLV
52
Table 5-3: Pin Assignment of the 15-Pin D Sub HD "Host/Term" Plug
52
Table 5-4: Pin Assignment of the 15-Pin D Sub HD "I/O" Socket
52
External Parameter Memory
53
Connector Cover No. 2 021 298 (Optional Accessory)
53
Table 5-5: Pin Assignment of the 15-Pin D Sub HD "Host/Term" Cable Plug
53
Table 5-6: Pin Assignment of the 15-Pin D Sub HD "I/O" Cable Socket
53
Preparations for Electrical Installation
54
Requirements for the Host Interface
54
Supply Voltage
54
Table 5-7: Maximum Cable Lengths between the CLV and Host
54
Table 5-8: Power Consumption of the CLV
54
Table 5-9: Power-Up Delay as a Function of the Device Number GN
54
Switching Outputs
54
Non-SICK Power Supply Unit/Connections Without the Connection Module5-9
55
Table 5-12: Wire Color Assignment of Cable 1 for External Parameter Memory No. 2 020 981
57
Table 5-13: Wire Color Assignment of Cable 2 for External Parameter Memory No. 2 020 981
57
Electrical Installation Procedure
59
Individual Steps
59
Tools
59
Connecting the Supply Voltage
59
Connecting the Host Interface
60
Table 5-16: Communication Parameters for the Host Interface (Default Setting)
60
Fig. 5-2: Connecting the Host Interface
60
Connecting the CAN Interface
61
Connecting the PC
61
Fig. 5-3: Connecting the Terminal Interface
61
Connecting the Switching Inputs
62
Table 5-17: Characteristic Data of the "Sensor" Switching Input
62
Fig. 5-4: Connections of the "Sensor" Switching Input
62
Table 5-18: Pin and Terminal Assignment for "IN 0
63
Fig. 5-5: Connections of the "IN 0
63
Table 5-19: Characteristic Data of the "IN 0
64
Table 5-20: Dynamic Focus Control: Switching Inputs/Distance Configuration
64
Connecting the "Result 1 Result 4" Switching Outputs
65
Table 5-21: Combination of the Functions of the "IN 0
65
Table 5-22: Pin and Terminal Assignment for "Result 1
66
Table 5-23: Characteristic Data of the "Result 1
66
Fig. 5-6: Connections of the "Result 1
66
Operation
67
Overview of Steps for Starting up the CLV
67
Default Settings
67
Default Settings of the Line Scanner CLV 490 (All Variants)
68
Default Settings of the Line Scanner with Oscillating Mirror CLV 490 (All Variants)
68
Table 6-1: Extract: Default Parameter Settings of the Line Scanner
68
Table 6-2: Extract: Default Parameter Settings of the Line Scanner with
68
Quick Start
69
Switching the CLV on for the First Time with the Factory Default Settings
69
Fig. 6-1: Bar Code Pattern (Code 39; Module Width 0.35 MM; Print Ratio 2:1)
69
Switching the CLV with External Parameter Memory Connected on for the First Time with the Factory Default Settings
70
Table 6-3: Reading Distances for Default Settings
70
Configuring (Parameterization) the CLV
71
Configuring the CLV Via the User Interface of CLV-Setup
71
Function of the Tabs in CLV-Setup (Overview)
72
Parameterizing Example
74
Guide to Parameterization Menu
74
Table 6-4: Guide: Parameterizing Autofocus Mode (Part 1)
75
Table 6-5: Guide: Parameterizing the Autofocus Function (Part 2)
76
Fig. 6-2: Narrowing the Visible Range Using Limit Values
76
Assignment Table
77
Table 6-6: Guide: Parameterizing the Event-Controlled Focus Control
77
Table 6-7: Guide: Parameterizing Oscillating Mirror Functions
78
Fig. 6-3: Oscillating Mirror: "Oscillating with Fixed Amplitude" Mode
79
Fig. 6-4: Oscillating Mirror: "Oscillating with Variable Amplitude" Mode
80
Fig. 6-5: One-Shot: Object Tracking (Bar Code Read from Front)
81
Table 6-8: Guide: Parameterizing the Reading Trigger Source
82
Table 6-9: Guide: Parameterizing the Laser Timeout
82
Table 6-10: Guide: Settings for Evaluating Identical Bar Codes
83
Operating Modes and Outputing the Reading Result
85
Reading Mode (Standard Operating Mode)
85
Fig. 6-6: CLV-Setup: Displaying the Reading Result in the Terminal Emulator
86
Fig. 6-7: Reading Result of the Terminal Interface: Structure for Good Read
87
Fig. 6-8: Reading Result of the Terminal Interface: Structure for no Read
87
Percentage Evaluation
88
Fig. 6-9: CLV-Setup: Displaying the Percentage Evaluation in the Terminal Emulator
89
Adjusting Mode
90
Background Teach-In
91
Fig. 6-10: CLV-Setup: Dialog Window for Running the Background Teach-In
91
Show CP-Limits
92
Fig. 6-11: CLV-Setup: Display of Th Learned Background
92
Fig. 6-12: Appearance of Scan Line in the "Show CP-Limits" Mode
93
Displaying and Editing Operating Data
94
Reading Diagnosis
94
Fig. 6-13: CLV-Setup: "Operating Data" Dialog Box
94
Monitor Host Interface
95
Table 6-11: "Monitor Host Interface" Function
95
Fig. 6-14: CLV-Setup: Displaying the Reading Result of the Host Interface in the Terminal Emulator with Direction Identifier at the Beginning (in this Case: O = Output)
96
Auxiliary Input
97
Self-Test
97
Fig. 6-15: CLV-Setup: Displaying the Self-Test Result in the Terminal Emulator
97
Executing CLV Functions Interactively
98
Fig. 6-16: CLV-Setup: Dialog Box for Executing Show Limits
98
CLV Messages
99
Displaying Messages
99
System Messages
99
Warning Messages
99
Error Messages
99
Table 6-12: Warning Messages
99
Switching off the CLV
100
Maintenance
101
Cleaning the CLV During Operation
101
Fig. 7-1: Cleaning the Reading Window
101
Maintenance
102
Disposal
102
Fig. 7-2: Cleaning the External Optical Sensors (Reading Pulse Generator, Object-Height Detector)
102
Troubleshooting
103
Overview of the Possible Errors and Malfunctions
103
Mounting Errors
103
Electrical Installation Errors
103
Parameter Errors
103
Malfunctions
103
Monitoring Error and Malfunctions
103
Error Messages
104
CLV Without External Parameter Memory
104
Table 8-1: Error Messages Output on the Terminal Interface
104
LED Error Messages for the External Parameter Memory
107
Table 8-2: LED Error Messages for Access to the External Parameter Memory
107
Messages for Errors Accessing the External Parameter Memory
109
Table 8-3: Messages for Problems Accessing the External Parameter Memory
109
ST Error Status in the Reading Result of a Bar Code
111
Troubleshooting
111
Table 8-4: Meaning of the ST Error Status in the Reading Result
111
General Malfunctions: CLV Not Ready
112
Table 8-5: Troubleshooting: Restoring Operation (Reading Mode)
112
Malfunctions in Reading Mode: Reading Trigger Errors
113
Table 8-6: Troubleshooting: Reading Trigger Errors in Reading Mode
113
Malfunctions in Reading Mode: Result Output Errors
114
Table 8-7: Troubleshooting: Result Output Errors in Reading Mode
114
Malfunctions in Reading Mode: Errors in the Result Status Output
116
Table 8-8: Troubleshooting: Errors in the Result Status Output in Reading Mode
116
Malfunctions in Reading Mode: Oscillating Mirror Errors
117
SICK Support
117
Table 8-9: Troubleshooting: Oscillating Mirror Errors in Reading Mode
117
Oscillating Mirror
117
Technical Data
119
Data Sheet CLV 490-0010/-2010/-6010 Bar Code Scanner
119
Table 9-1: Technical Specifications of the CLV 490-0010/-2010/-6010
119
Data Sheet CLV 490-1010/-3010/-7010 Bar Code Scanner
120
Data Sheet CLV 490-0011 /-2011/-6011 Bar Code Scanner
120
Table 9-2: Technical Specifications of the CLV 490-1010/-3010/-7010
120
Table 9-3: Technical Specifications of the CLV 490-0011/-2011/-6011
120
Data Sheet CLV 490-1011/-3011/-7011 Bar Code Scanner
121
Dimensioned Drawings - CLV
121
Line Scanner (Standard Device) Without /With Heater
121
Table 9-4: Technical Specifications of the CLV 490-1011/-3011/-7011
121
Line Scanner with Oscillating Mirror (Without/With Heater)
122
Fig. 9-2: Dimensions of the CLV 490: Line Scanner with Oscillating Mirror, Side Reading Window
122
Appendix
123
Overview
123
Specification Diagrams
123
Reading Conditions for All Diagrams
123
Table 10-1: Reading Conditions for Specification Diagrams
123
Overview of Diagrams
124
Table 10-2: Overview of Specification Diagrams for the Line Scanner
124
Table 10-3: Overview of Specification Diagrams for the Line Scanner with
124
Standard Density: Reading Performance Data of Line Scanner
125
Fig. 10-1: CLV 490-0010/-0011 (Standard Density): Reading Field Height as a Function of the Reading Distance and Resolution
125
Clv 490-0010/-0011
126
Fig. 10-2: CLV 490-0010/-0011 (Standard Density): Min. and Max. Reading
126
Fig. 10-6: Characteristics Field CLV 490-0010/-0011: Scanning Frequency as a Function of the Reading Distance and Resolution
130
Standard Density: Reading Performance Data of Line Scanner with Oscillating Mirror
131
Fig. 10-7: CLV 490-1010/-1011 (Standard Density): Reading Field Height as a Function of the Reading Distance and Resolution
131
Fig. 10-8: CLV 490-1010/-1011 (Standard Density): Min. and Max. Reading
132
Fig. 10-9: CLV 490-1010/-1011 (Standard Density): Min. and Max. Reading
133
Fig. 10-10: CLV 490-1010/-1011 (Standard Density): Min. and Max. Reading
134
Fig. 10-11: CLV 490-1010/-1011 (Standard Density): Min. and Max. Reading
135
Fig. 10-12: Characteristics Field CLV 490-1010/-1011: Scanning Frequency as a Function of the Reading Distance and Resolution
136
Fig. 10-13: CLV 490-1010/-1011 (Standard Density): Deflection Range as a Function of Reading Distance, Deflection Angle and Resolution
137
High Density: Reading Performance Data of Line Scanner
138
Fig. 10-14: CLV 490-2010/-2011 (High Density): Reading Field Height as a Function of the Reading Distance and Resolution
138
Fig. 10-15: CLV 490-2010/-2011 (High Density): Min. and Max. Reading
139
Fig. 10-16: CLV 490-2010/-2011 (High Density): Min. and Max. Reading
140
Fig. 10-17: CLV 490-2010/-2011 (High Density): Min. and Max. Reading
141
Fig. 10-18: Characteristics Field CLV 490-2010/-2011: Scanning Frequency as a Function of the Reading Distance and Resolution
142
High Density: Reading Performance Data Line Scanner with Oscillating Mirror
143
Fig. 10-19: CLV 490-3010/-3011 (High Density): Reading Field Height as a Function of the Reading Distance and Resolution
143
Fig. 10-20: CLV 490-3010/-3011: (High Density) Min. and Max. Reading
144
Fig. 10-21: CLV 490-3010/-3011 (High Density): Min. and Max. Reading
145
Fig. 10-22: CLV 490-3010/-3011 (High Density): Min. and Max. Reading
146
Fig. 10-23: Characteristics Field CLV 490-3010/-3011: Scanning Frequency as a Function of the Reading Distance and Resolution
147
Fig. 10-24: CLV 490-3010/-3011: Deflection Range as a Function of Reading Distance, Deflection Angle and Resolution
148
Low Density: Reading Performance Data of Line Scanner
149
Fig. 10-25: CLV 490-6010/-6011 (Low Density): Reading Field Height as a Function of the Reading Distance and the Tilt at a Resolution of 0.5 MM
149
Fig. 10-26: CLV 490-6010/-6011 (Low Density): Min. and Max. Reading
150
Fig. 10-27: CLV 490-6010/-6011 (Low Density): Min. and Max. Reading
151
Fig. 10-28: Characteristics Field CLV 490-6010/-6011: Scanning Frequency as a Function of the Reading Distance and Resolution
152
Low Density: Reading Performance Data of Line Scanner with Oscillating Mirror
153
Fig. 10-29: CLV 490-7010/-7011 (Low Density): Reading Field Height as a Function of the Reading Distance and Tilt at a Resolution of 0.5 MM
153
Fig. 10-30: Characteristics Field CLV 490-7010/-7011: Scanning Frequency as a Function of the Reading Distance and Resolution
154
Fig. 10-31: CLV 490-7010/-7011: Deflection Range as a Function of Reading Distance, Deflection Angle and Tilt at a Resolution of 0.5 MM
155
Installing and Operating the External Parameter Memory
156
Function
156
Table 10-4: External Parameter Memory
156
Fig. 10-32: External Parameter Memory, Installed on the CLV
156
Installation and Electrical Connection
157
Operation
157
Parameter Memory
157
Fig. 10-33: CLV-Setup: "Device Configuration" Tab with the CLV Start Options
157
Switching on the Device for the First Time
158
Adjusting the Parameter Set in the External Parameter Memory
158
Fig. 10-34: CLV-Setup: Dialog Box for Adjusting the External Parameter Memory
158
Meaning of the Leds
159
Error Messages
159
Replacing a CLV
159
Optional Heating
160
Features
160
Design
160
Function
160
Fig. 10-35: CLV with Heater: Temperature Curve Inside the Housing
160
Electrical Installation
161
Outdoor Applications
161
System Messages
162
CLV Without External Parameter Memory
162
CLV with External Parameter Memory Connected
162
Table 10-5: CLV System Messages
162
Table 10-6: Additional CLV System Messages for the Connected
162
Installing and Operating the "CLV-Setup" Program
163
Preparations
163
Installing the Software
163
Starting CLV-Setup
165
Table 10-7: Default Settings in CLV-Setup
165
Fig. 10-36: CLV-Setup: Result Display of the Autobaud Detect Function
166
User Interface
167
Fig. 10-37: User Interface of the "CLV-Setup" Software
167
Functions
168
CLV-Setup Help
168
Transferring Parameter Sets between CLV-Setup and the CLV
169
Unknown Parameters
169
Log File in the Terminal Emulator
170
10.6.10 Starting CLV-Setup with an "INI File" as an Argument
170
10.6.11 the CLV Assistant
170
Configuring a CLV with Command Strings
171
Fig. 10-38: CLV-Setup: Entering Commands in the Terminal Emulator
171
Calculating Parameter Values for Setting the CLV
173
Calculating the Number of Scans (for Standard Decoders)
173
Fig. 10-39: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Arrangements
173
Fig. 10-40: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
173
Fig. 10-41: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
174
Calculating the Start Position and Mirror Speed for the Forward and Return Phase of the One-Shot Function
175
Fig. 10-42: One-Shot: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
175
Calculating the Necessary Bar Code Distance if Several Bar Codes Are Read on each Object
176
Fig. 10-43: Required Distance between the Bar Codes on an Object
176
Tables
177
Calculating the Code Length of a Bar Code
177
Table 10-8: Formulas for Calculating the Code Length of a Bar Code
177
10.10 Discussion of a Parameterization Example
178
10.10.1 Application Conditions
178
10.10.2 Purpose of this Discussion
178
10.10.3 Instructions for Solution - Step by Step
178
10.10.4 Important Clarifications
179
10.10.5 Mounting and Electrical Connection
179
Fig. 10-44: Parameterization Example: Prepare a Sketch of the Reading Situation
179
10.10.6 Parameterize the CLV with the "CLV-Setup" Program
180
Fig. 10-45: Parameterization Example: Settings on the "Reading Configuration" Tab
180
Fig. 10-46: Parameterization Example: "Edit Auto Focus/Adjustments" Dialog Window
181
Fig. 10-47: Parameterization Example: "Edit Auto Focus/Limits" Dialog Window
181
Fig. 10-48: Parameterization Example: "Edit Auto Focus/Optimizations" Dialog Window
182
Fig. 10-49: Parameterization Example: Buttons on the "Device Configuration" Tab
182
Fig. 10-50: Parameterization Example: "Edit Scanner Position/Angles" Dialog Window
183
Fig. 10-51: Parameterization Example: "Edit Scanner Position/Coordinates" Dialog Window
184
Fig. 10-52: Parameterization Example: Settings on the "Device Configuration" Tab
184
Fig. 10-53: Parameterization Example: Settings on the "Code Configuration" Tab
185
Fig. 10-54: Parameterization Example: "2/5 Interleaved" Tab
185
10.10.7 Testing the Application
186
Fig. 10-55: Parameterization Example: "Host Interface" Tab (Base Setting)
186
Fig. 10-56: Parameterization Example: "Data Strings" Tab (Basic Setting)
186
10.11 Special Applications and Procedures
187
10.11.1 Auxiliary Input
187
Fig. 10-57: Auxiliary Input Via the Terminal Interface of the CLV
187
Fig. 10-58: CLV-Setup: Auxiliary Input on the Terminal Emulator
188
Table 10-9: Communication Parameters on the Terminal/Pc for the Auxiliary Input
189
Table 10-10: Communication Parameter Settings for the ST 1100 Decoder
189
Daisy-Chain Configuration (Data Forwarding or Master/Slave Arrangement)
190
SICK Network (RS 485)
190
10.11.4 Connection to Profibus DP
190
10.11.5 Connection to the Devicenet
190
10.11.6 Connection to Interbus-S
190
10.11.7 Connection to Ethernet
190
10.11.8 Building a CAN Scanner Network
190
10.11.9 Integration in an OPS Reading System
190
Replacing a CLV (Copying the Parameter Set)
191
10.12.1 Downloading the Parameter Set
191
10.12.2 Importing the Parameter Set from the External Memory
192
10.13 Accessories
193
10.13.1 Mounting Accessories
193
10.13.2 Connection Modules
193
10.13.3 Bus Connection Modules
193
Table 10-11: Accessories: Mounting Accessories
193
Table 10-12: Accessories: Connection Modules
193
Table 10-13: Accessories: Bus Connection Modules
193
10.13.4 Cables, External Parameter Memories and Plug Cover
195
Table 10-14: Accessories: Cables and Connector Covers for the CLV Without Heater
195
10.13.5 Plug-In Connections
196
10.13.6 Reading Pulse Generators
196
10.13.7 Network Controller
196
Table 10-15: Accessories: Cables and Connector Covers for the CLV with Heater
196
Table 10-16: Accessories: Plug-In Connections
196
Table 10-17: Accessories: Network Controller
196
10.14 Dimensioned Drawings of the Accessories
197
Fig. 10-61: Front View of Quick Clamping Device No. 2 016 110 with Angle Braket No. 2 0130824
197
10.15 Supplementary Documentation
198
Table 10-18: Supplementary Documentation in English Language
198
10.16 Glossary
199
10.17 Copy of the EC Declaration of Conformity
207
Fig. 10-62: Reproduction of the Declaration of Conformity (Page 1, Reduced in Size)
207
Fig. 10-63: Reproduction of the Declaration of Conformity (Page 2, Reduced in Size)
208
10.18 Index
209
10.19 Bar Code Example
213
Fig. 10-64: Scannable Bar Codes with Various Module Widths (Print Ratio 2:1)
213
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