Scania DC09 Manuals

Manuals and User Guides for Scania DC09. We have 10 Scania DC09 manuals available for free PDF download: Operator's Manual, Installation Manual

Scania DC09 Operator's Manual (120 pages)

XPI Industrial engine

Brand: Scania | Category: Engine | Size: 5 MB

Table of Contents
2
Start of Warranty
3
Dustrial Engines
4
Emission Control Systems Warranty for USA
4
Emission Control Warranty Statement for Califor
8
Nia, USA
8
Emission Control System Warranty for China
11
Introduction
15
Certification
15
Power Classes
16
Environment and Safety
17
Environmental Liability
17
Information on Parts with Particularly Hazardous
17
Substances
17
Safety
17
Warnings and Advisories
19
Engine Data Plate
25
Component Identification
26
Engine
26
Exhaust Gas Aftertreatment
27
Starting and Driving
29
Checks before First Start
29
Checks before Driving
30
Starting the Engine
31
Driving
31
Engine Shutdown
41
Checks after Driving
41
Transporting Engines
42
Maintenance
43
Cleaning the Engine
44
Engines with few Hours of Operation
45
Maintenance Interval
46
Lubrication System
49
Oil Grade
49
Oil Analysis
52
Checking the Oil Level
53
Maximum Angles of Inclination During Operation
54
Changing the Oil
55
Cleaning Upwards-Moving Centrifugal Oil Clean
56
Operational Testing of the Centrifugal Oil Cleaner
60
Renewing the Rotor in Downwards-Moving Cen
61
Trifugal Oil Cleaner
61
Renewing the Oil Filter
64
Air Cleaner
65
Reading the Vacuum Indicator
65
Renewing the Air Cleaner Filter Element and Safety Cartridge
66
Cooling System
67
Coolant
67
Checking the Coolant Level
72
Checking the Coolant's Antifreeze and Corrosion Protection
73
Changing the Coolant and Cleaning the Cooling
74
System
74
Fuel System
81
Cleanliness Requirements
81
Checking the Fuel Level
82
Renewing the Fuel Filters
83
Bleeding the Fuel System
88
Other
92
Checking the Drive Belt
92
Checking for Leakage
94
Checking and Adjusting the Valve Clearance
95
Renewing the Reductant Filter
98
Cleaning the Reductant Tank Filler Filter
101
Checking Vent Functionality
101
Renewing the Particulate Filter
102
Quality Requirements for Fuel
108
Diesel
108
Biodiesel (FAME)
111
Renewable Diesel (HVO)
111
Gas-To-Liquids (GTL)
111
Reductant with SCR
112
Preparing the Engine for Storage
113
Preservative Products
113
Preparations for Storage
114
Technical Data
116
General Data
116
Lubrication System
116
Intake System
117
Cooling System
117
Fuel System
117
Electrical System
117
Tightening Torque for Screw Joint
118
Screws and Nuts
118
Hose Clamps
119
Scania Assistance
120

Scania DC09 Installation Manual (59 pages)

Exhaust gas aftertreatment. Industrial engines

Brand: Scania | Category: Engine | Size: 7 MB

Table of Contents
2
Changes from the Previous Issue

3
SCR and Reductant

3
- Vibration Limits
  3
System Overview - Stage V

4
Components - Stage V

9
- Particulate Filter Unit
  9
- Differential Pressure Sensor
  12
- SCR Unit
  14
- Exhaust Gas Temperature Sensor
  18
- Nox Sensor
  18
System Overview - Stage IV/Tier 4F and Stage III B/Tier 4I

20
- System Overview of Mechanics
  20
- System Overview of Electrics
  21
- Exhaust Pipe
  22
Components - Stage IV/Tier 4F and Stage III B/Tier 4I

25
- Oxidation Catalytic Converter
  25
- Evaporator
  26
- Hydrolysis Catalytic Converter
  29
- SCR Catalytic Converter
  31
- Exhaust Gas Temperature Sensor
  32
- Nox Sensor
  32
Reductant Tank

35
- Tank Volumes
  36
- Dimensions
  37
- 01:07 Issue 17 En-GB
  38
- Position
  39
- Mounting
  41
- Connecting the Reductant Tank
  44
- Ventilation
  48
- Available Lengths of Reductant Hoses
  49
- Coolant Connections on the Engine
  50
Warnings and Torque Reduction for Stage V

51
Warnings and Torque Reduction for Stage Iiib/IV/Tier 4I/Tier 4F

55
- Reaction at Low Reductant Level
  55
- Reaction to Fault in SCR System
  56
Periodic Hydrocarbon Evaporation for Stage IV/V/Tier 4F Engines

57
- Engines Without Exhaust Brake
  58
- Engines with Exhaust Brake
  58
Important Data

59

Scania DC09 Installation Manual (52 pages)

Electrical systems

Brand: Scania | Category: Engine | Size: 4 MB

Scania DC09 Installation Manual (40 pages)

Brand: Scania | Category: Engine | Size: 1 MB

Table of Contents
2
Introduction

3
- Different Requirements
  3
- Grounding
  3
- Abbreviations
  3
- Safety During Electric Welding
  3
Batteries and Alternators

4
Electrical Cables

10
- Routing Cables
  10
- Calculating Cable Cross-Section
  11
- Splicing and Repair
  14
Connection to Engine

16
Engine Control Unit

33
- Operating Voltage
  33
- Protection Class
  33
- Connection of Limp Home Mode
  34
- Engine Running Signal
  36
Work Description for Connectors

37
- Connector for Engine Interface
  37
- Connector for Engine Control Unit
  40

Scania DC09 Installation Manual (39 pages)

Brand: Scania | Category: Engine | Size: 3 MB

Table of Contents
2
Engine Suspension

3
Accessibility for Maintenance and Repairs

9
- Installation Requirements
  9
- Clearances
  11
Engine Alignment

12
- Flexible Coupling
  12
- Aligning Engine and Shafts
  13
Power Transmission

18
- Flexible Coupling
  18
- Friction Clutch
  18
Transmission Types

20
- Mechanical Transmissions
  20
- Belt Transmissions
  20
Power Take-Offs

22
- Front-Mounted Power Take-Offs
  22
- Side-Mounted Power Take-Offs
  25
Air Compressor

31
Torsional Oscillations

32
- Data for Torsional Oscillation Calculation
  33
- Torsional Oscillation Calculations from Scania
  34
General Tightening Torques for Screw Joints

35

Scania DC09 Installation Manual (44 pages)

Cooling system

Brand: Scania | Category: Engine | Size: 5 MB

Scania DC09 Installation Manual (32 pages)

Exhaust system

Brand: Scania | Category: Engine | Size: 2 MB

Exhaust System
1
Table of Contents
2
Sound Reduction

3
- Exhaust Noise
  3
- Exhaust System Design
  5
Connection of Exhaust System to Engine

9
Exhaust Back Pressure

18
Insulating the Exhaust System

24
- Insulation of SCR Components
  25
- Insulation of Stage IV/Tier 4F Engines
  25
Protection against Water Ingress

27
Multi-Engine Installation

28
Dimensioning the Exhaust System

30
- Calculation Example
  31

Scania DC09 Installation Manual (20 pages)

Fuel system

Brand: Scania | Category: Engine | Size: 1 MB

Fuel System
1
Table of Contents
2
Fuel Tank

3
- Position
  4
- Fuel Tank Design
  6
- Main Tank and Buffer Tank
  8
Fuel Pipes

9
Fuel Filter

11
- XPI Engines
  11
- PDE Engines
  13
Fuel Heater for XPI Engines

14
Feed Pump Flow Rates

16
- XPI Engines
  16
- PDE Engines
  16
Flow and Pressure

17
- XPI Engines
  17
- PDE Engines
  17
Risk of Fire

18
Fuel Grade and Power for PDE Engines

19

Scania DC09 Installation Manual (20 pages)

Intake system and ventilation

Brand: Scania | Category: Engine | Size: 2 MB

Table of Contents
2
Changes from the Previous Issue

3
Intake Air

4
- Intake Air Taken from Outside Engine Room
  5
- Intake Air Taken from Engine Room
  8
Ventilation Requirements for Gas Engines

9
Air Cleaner

10
- Air Cleaners with Precleaner
  11
- Air Cleaners Without Precleaner
  12
Crankcase Ventilation

13
- Open Crankcase Ventilation
  13
- Closed Crankcase Ventilation
  14
Connection to Turbocharger

15
- Cleanliness Requirements
  15
- Charge Air Pipe
  15
- Stage IV/Tier 4F Engines
  16
Important Data

20

Scania DC09 Installation Manual (17 pages)

Brand: Scania | Category: Engine | Size: 1 MB

Table of Contents
2
Intake Air

3
- Intake Air Taken from Outside Engine Compartment
  4
- Intake Air Taken from Engine Compartment
  7
Air Cleaners

8
- Air Cleaners with Precleaner
  9
- Air Cleaners Without Precleaner
  10
Crankcase Ventilation

11
- Open Crankcase Ventilation
  11
- Closed Crankcase Ventilation
  12
Connection to Turbocharger

13
- Cleanliness Requirement
  13
- Charge Air Pipe
  13
- Stage IV/Tier 4F Engines
  14

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Scania DC09 Manuals

Table of Contents

Table of Contents

Changes from the Previous Issue

SCR and Reductant

System Overview - Stage V

Components - Stage V

System Overview - Stage IV/Tier 4F and Stage III B/Tier 4I

Components - Stage IV/Tier 4F and Stage III B/Tier 4I

Reductant Tank

Warnings and Torque Reduction for Stage V

Warnings and Torque Reduction for Stage Iiib/IV/Tier 4I/Tier 4F

Periodic Hydrocarbon Evaporation for Stage IV/V/Tier 4F Engines

Important Data

Table of Contents

Introduction

Batteries and Alternators

Electrical Cables

Connection to Engine

Engine Control Unit

Connecting Auxiliary Equipment

Work Description for Harness-To-Harness Connectors

Table of Contents

Introduction

Batteries and Alternators

Electrical Cables

Connection to Engine

Engine Control Unit

Work Description for Connectors

Table of Contents

Engine Suspension

Accessibility for Maintenance and Repairs

Engine Alignment

Power Transmission

Transmission Types

Power Take-Offs

Air Compressor

Torsional Oscillations

General Tightening Torques for Screw Joints

Table of Contents

Table of Contents

Sound Reduction

Connection of Exhaust System to Engine

Exhaust Back Pressure

Insulating the Exhaust System

Protection against Water Ingress

Multi-Engine Installation

Dimensioning the Exhaust System

Table of Contents

Fuel Tank

Fuel Pipes

Fuel Filter

Fuel Heater for XPI Engines

Feed Pump Flow Rates

Flow and Pressure

Risk of Fire

Fuel Grade and Power for PDE Engines

Table of Contents

Changes from the Previous Issue

Intake Air

Ventilation Requirements for Gas Engines

Air Cleaner

Crankcase Ventilation

Connection to Turbocharger

Important Data

Table of Contents

Intake Air

Air Cleaners

Crankcase Ventilation

Connection to Turbocharger

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