Optimum OPTIturn TX 6222 Manuals

Optimum OPTIturn TX 6222 Manuals

Manuals and User Guides for Optimum OPTIturn TX 6222. We have 1 Optimum OPTIturn TX 6222 manual available for free PDF download: Operating Manual

Optimum OPTIturn TX 6222 Operating Manual

Optimum OPTIturn TX 6222 Operating Manual (124 pages)

Brand: Optimum | Category: Lathe | Size: 5 MB

Table of Contents

Table of Contents
2
1 Safety

7
- Type Plate
  7
- Safety Instructions (Warning Notes)
  8
  - Classification of Hazards
    8
  - Other Pictograms
    8
- Intended Use
  9
- Reasonably Foreseeable Misuses
  10
  - Avoiding Misuse
    10
- Potential Dangers that Can be Caused by the Lathe
  10
- Qualification of Personnel
  11
- Operator Positions
  13
- Safety Measures During Operation
  13
- Safety Devices
  14
- Safety Check
  15
  - Prohibition, Warning and Mandatory Signs
    15
- Personal Protective Equipment
  17
- Safety During Operation
  17
- Safety During Maintenance
  18
- Accident Report
  18
- Electronics
  19
- Inspection Deadlines
  19
2 Technical Specification

20
- Electrical Connection
  20
- Power
  20
- Work Areas
  20
- Work Area
  20
- Headstock
  20
- Feeds and Pitches
  20
- Slides
  21
- Tailstock
  21
- Steady and Follow Rest
  21
- Coolant Equipment
  21
- Dimensions
  21
- Environmental Conditions
  21
- Operating Material
  21
- Spindle Seat
  22
- Emissions
  22
3 Delivery, Interdepartmental Transport, Unpacking

23
- Delivery
  23
- Interdepartmental Transport
  23
- Unpacking
  24
- Lifting the Machine
  24
  - Forklift
    24
  - Crane
    25
  - Installation Conditions
    26
    
    Foundation and Floor
    26
    
    Local Requirements for Delivery
    26
    
    Installation Plan
    27
  - Assembly and Installation, Initial Operation
    27
    
    Anchor-Free Assembly
    27
    
    Vibration-Free Assembly
    28
    
    Anchored Assembly
    29
    
    Aligning the Machine
    30
  - Cleaning the Machine
    31
    
    Lubrication
    31
  - One-Component Paint
    31
  - Electrical Connection
    32
  - Start and Stop Spindle Rotation
    32
  - Warming up the Machine
    32
- 4 Operation
  
  33
  - Control and Indicating Elements
    33
  - Operation 4.1 Control and Indicating Elements
    33
  - Safety
    34
  - Switching on the Machine
    34
  - Switching off the Machine
    34
  - Resetting an Emergency Stop Condition
    34
  - Power Failure, Restoring Readiness for Operation
    34
  - Foot Brake
    34
  - Speed Setting
    35
    
    Rotational Direction
    35
    
    Speed
    35
  - Feed
    35
    
    Longitudinal Feed Selection
    35
    
    Cross Feed Selection
    36
    
    Thread Selection
    36
  - Spindle Seat Camlock DIN ISO 702-2
    36
    
    Fasten Workpiece Holder
    37
    
    Adjusting the Camlock Bolts to the Workpiece Holder
    37
  - Lathe Chuck
    37
    
    Speed Information, Maintenance Recommendations
    38
    
    Reference Speed in Accordance with DIN 6386
    38
    
    Influencing Factors that Significantly Impact the Tensioning Force
    38
    
    Maintenance of Chucks
    39
  - Clamping a Workpiece into the Lathe Chuck
    39
    
    Clamping Long Workpieces
    40
  - Mounting Workpiece Holder
    42
    
    Centering Point in Lathe Spindle
    42
  - Mounting of Rests
    42
    
    Follow Rest and Steady Rest
    42
  - Bed Insert
    43
  - General Operating Instructions
    43
    
    Longitudinal Turning
    43
    
    Face Turning and Recessing
    44
    
    Fixing the Lathe Saddle
    44
    
    Tailstock
    44
  - Manual Movements
    44
  - Automatic Feed
    44
    
    Straight Turning
    45
    
    Face Turning
    46
    
    Rapid Traverse
    46
  - Turning Tapers
    47
    
    Cross-Adjustment of the Tailstock
    47
  - Turning Short Tapers with the Top Slide
    47
  - Turning of Cones with High Precision
    48
  - Displacing the Top Slide on the Cross Slide
    51
  - Standard Values for Cutting Data When Turning
    51
  - Thread Cutting
    52
    
    Module and D
    52
    
    Feed and Thread Cutting Table
    53
    
    Multiple-Layered Threads
    54
    
    Thread Types
    54
    
    Metric Threads (60° Flank Angle)
    56
    
    British Thread (55° Flank Angle)
    58
    
    Indexable Inserts
    59
  - Cooling Lubricants
    60
    
    Cooling Lubricants
    61
5 Cutting Speeds

63
6 Maintenance

68
- Safety
  68
  - Preparation
    68
  - Restarting
    69
- Inspection and Maintenance
  69
- Recommended Wearing Parts
  73
- Maintenance
  74
- Repair
  79
  - Customer Service Technician
    79
- Cooling Lubricants and Tanks
  80
  - Inspection Plan for Water-Mixed Cooling Lubricants
    81
7 Ersatzteile - Spare Parts

82
- Ersatzteilbestellung - Ordering Spare Parts
  82
- Elektrische Ersatzteile - Electrical Spare Parts
  82
- Schaltplan - Wiring Diagram
  82
- Spindelgetriebe - Headstock
  83
- Vorschubgetriebe - Feed Gear
  90
- Vorschubgetriebe - Feed Gear
  91
- Schlosskasten - Apron
  94
- Planschlitten, Bettschlitten - Cross Slide, Bed Slide
  96
- Oberschlitten - Top Slide
  98
- Späneschutz - Chip Safety
  99
- Antrieb, Unterbau - Drive, Substructure
  100
- Maschinenbett - Machine Bed
  101
- Steuerung - Control
  102
- Reitstock - Tailstock
  104
- 8 Malfunctions
  
  115
- 9 Appendix 9.1 Copyright
  
  117
  - 9 Appendix
    117
  - Change Information Operating Manual
    117
  - Terminology/Glossary
    117
  - Liability Claims/Warranty
    118
  - Dismantling, Disassembling, Packing and Loading
    119
    
    Decommissioning
    120
    
    Dismantling
    120
    
    Disassembly
    120
    
    Packing and Loading
    120
  - Storage
    119
  - Disposal of Lubricants and Cooling Lubricants
    120
  - Disposal of New Device Packaging
    120
  - Disposal Via Municipal Collection Facilities
    121
  - Product Follow-Up
    121
- 10 DP700 Digital Readout
  
  124

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