Omron MD-650 Manuals

Manuals and User Guides for Omron MD-650. We have 2 Omron MD-650 manuals available for free PDF download: User Manual

Omron MD-650 User Manual (284 pages)

Brand: Omron | Category: Robotics | Size: 21.48 MB

Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Dangers
18
Warnings
18
Cautions
24
Precautions for Safe Use
26
Precautions for Correct Use
29
Regulations and Standards
32
Conformance to EU Directives
32
Canada / Industry Standards
32
Conformance to KC Certification
33
Related Manuals
34
Glossary
35
Revision History
38
Overview
39
Intended Use
41
Features and Components
44
Lasers
44
Skins
46
E-STOP Buttons
47
Operator Panel
47
Light Discs and Strips
48
Charging Contacts
48
User Connections Area
49
Payload Mounting Surface
50
Main Disconnect Switch
50
Drive Train and Suspension
50
AMR Controller
50
Battery
51
Pendant
51
Speakers
52
Charging Station
52
Input and Output Control
53
Wireless Antennas
53
Localization Sensors
53
Autonomous Navigation
55
Labels
57
AMR Information Label
57
Docking Target Information Label
58
Power Supply Box Information Label
58
Battery Information Label
59
AMR Safety and Warning Label Locations
60
Power Supply Box Safety and Warning Label Locations
61
Docking Target Safety and Warning Label Locations
61
Part Numbers
63
Optional Items
64
Fleet Manager
64
Additional E-STOP Buttons
65
Additional Signal Beacons
65
Additional Warning Buzzers
66
Side Lasers
66
Spare Battery
67
Mobile I/O Box
67
High Accuracy Positioning System (HAPS)
67
Cell Alignment Positioning System
67
Maintenance Port Extension Kit
68
Wireless Antenna Extension Kit
68
Operator Panel Relocation Kit
68
FLOW Core Software
69
Mobileplanner Software
69
Fleet Management Software
70
Setnetgo Software
71
Mobilefirmware
72
Driving and Navigation Software
72
Fleet Simulator Software
73
Payload Considerations
74
Payload Structures
75
Power Consumption
76
Coordinate System
77
Specifications
79
Performance Specifications
80
Physical Specifications
81
Dimensions
81
Center of Rotation
84
AMR Center of Gravity
85
Payload Center of Gravity
85
Weights
90
Environmental Specifications
91
AMR Environmental Specifications
91
Charging Station Environmental Specifications
92
Battery Environmental Specifications
92
Pendant Environmental Specifications
92
Other Specifications
93
Laser Specifications
93
Battery Specifications
93
HAPS Specifications
93
Charging Station Specifications
94
Operator Panel Screen
94
Onboard I/O
94
USER PWR Connector
95
COMMS Connector
95
SCPU Connector
95
AUX PLC Connector
96
LIGHTS Connector
96
BUZZ Connector
96
REG PWR Connector
97
Laser Pwr
97
Drive Train
97
Safety Function Performance Levels
98
Stopping Distance and Time
100
Wireless Specifications
102
Path Planning Specifications
102
Installation Introduction
107
Charging Station Installation
108
Repositioning the Docking Target Power Connector
109
Mechanical Connections
109
Charging Paddle Adjustments
110
Electrical Connections
111
Commissioning Procedure
114
Battery Removal and Installation
116
Battery Removal Procedure
117
Battery Installation Procedure
118
Network Connections
120
Default Network Settings
120
Wired Connection Procedure
120
Wireless Connection
121
Electrical Connections
123
User Connections Area
123
Attaching the Payload
131
Payload Structure Mounting Points
131
Overhanging Payloads
132
HAPS Installation and Configuration
133
Front HAPS Sensor Installation
133
Rear HAPS Sensor Installation
134
Tape and Marker Application
136
Software Configuration
137
Goals and Tasks
138
Attaching Warning Labels
140
Commissioning
141
Commissioning Procedure
141
Map Creation Overview
142
Basic Mapping Tasks
143
Side Laser Installation
144
Mounting Considerations
144
Side Laser Wiring Procedure
144
Side Laser Configuration
147
Maintenance Port Extension Procedure
148
Wireless Antenna Relocation Procedure
150
Operator Panel Relocation
152
Relocation Considerations
152
Operator Panel Relocation Procedure
152
Operation
155
Payload Movement and Transfer
157
AMR Start-Up
158
AMR Shut-Down
159
AMR Controller LED Indicators
160
Workspace
161
Physical Barriers
163
Logical Barriers
163
Obstacles
164
Restricted Zones
164
Operating Hazard Zones
164
Payload Transfer Stations
164
Ramps
165
Clearances
167
Rotational Clearances
167
Docking Clearances
167
Narrow Passageway Behavior (Linear)
169
Narrow Passageway Behavior (Non-Linear)
170
U-Turn in a Narrow Passageway
170
U-Turn through a Narrow Doorway
170
Minimum Lane Width
172
Immobilization
173
Battery and Charging
174
Battery Indicators and Controls
175
Charging Station
176
Charging the Battery
178
Balancing the Battery
180
Storing Batteries
181
Operator Panel
182
Brake Release Button
182
Emergency Stop Button
182
Main Screen
182
ON Button
183
OFF Button
183
Mode Selection Switch
183
Pendant Port
184
Maintenance Ethernet Port
185
Main Disconnect Switch
186
Releasing the Brakes
187
Electronic Brake Release
187
Mechanical Brake Release
187
Manually Pushing the AMR
189
Emergency Stop
190
Emergency Stop Recovery Procedure
190
Protective Stops
192
AMR Response During Protective Stops
192
Overspeed Protection
194
Light Discs and Optional Beacon States
195
Driving Straight
195
Turn Signal
195
Emergency Stop
195
Lost
195
Stopped
196
Stopped with Warning
196
Obstacle Detected / Protective Stop
196
Charging
196
Booting
197
Operating Inside a Designated Mutepersonneldetectionsector Area
197
Light Strips and Optional Beacon States
198
Driving Straight
198
Turn Signal
198
Emergency Stop
198
Lost
199
Stopped
199
Stopped with Warning
199
Obstacle Detected / Protective Stop
199
Charging
200
Booting
200
Operating Inside a Designated Mutepersonneldetectionsector Area
200
Pendant Operation
202
Driving with the pendant
203
Warning Buzzer
204
Safety Laser Scanner Zones
205
Safety Zone Pairs
205
Alternate Safety Laser Scanner Zones
227
Wireless Considerations
228
Signal Availability
228
Bandwidth
228
Port Forwarding
229
Motion Limits
230
Emergency Situations
231
Tilt Detection
232
Tilt Detection Event Recovery
232
No Motion Signals
233
Collecting Troubleshooting Information
236
Restoring the Default Configuration
237
Power Supply Box Problems
238
Battery Problems
240
Low Battery Recovery
240
Battery Charging Problems
240
Leaking Batteries
241
Exposure to Liquids
243
AMR Start-Up Problems
244
AMR Controller Errors
245
Operator Panel Information
246
Stop Flags
246
Text Messages
246
Circuit Breakers and Fuses
247
Fuse Panel
247
Circuit Breaker Panel
247
Battery Fuse
248
Localization Problems
249
Other AMR Problems
250
Maintenance Introduction
252
AMR Lock-Out Tag-Out Procedure
254
Inspection Intervals
255
Charging Station Lock-Out Tag-Out Procedure
256
Lifting the AMR
257
Mechanical Brake Inspection Procedure
259
Docking Target Charging Contacts Inspection
260
AMR Charging Contact Inspection
261
Safety and Warning Labels
262
Cleaning
263
Cleaning Intervals
263
Cleaning AMR Charging Contacts
263
Cleaning the Power Supply Box Cooling Ducts
264
Cleaning Lasers Lenses
265
Cleaning Caster Treads
265
Cleaning Drive Wheels
265
Replacing Items
267
Removing and Replacing Skins
267
Removing and Replacing Operator Panel
268
Parts List
272
Network Port Allocation
274
Input and Output Control
276
Shipping the AMR
277

Omron MD-650 User Manual (258 pages)

Autonomous Mobile Robot

Brand: Omron | Category: Robotics | Size: 13.74 MB

Table of Contents

8
- Intended Audience
  3
- Units
  3
- Manual Information
  4
- Page Structure
  4
- Special Information
  4
- Sections in this Manual
  7
  - Table of Contents
    8
- Terms and Conditions Agreement
  14
- Warranty and Limitations of Liability
  14
- Application Considerations
  15
- Disclaimers
  15
- Safety Precautions
  17
- Definition of Precautionary Information
  17
- Symbols
  17
- Dangers
  18
- Warnings
  18
- Cautions
  24
- Precautions for Safe Use
  26
- Precautions for Correct Use
  29
- Regulations and Standards
  32
- Conformance to EU Directives
  32
- Canada / Industry Standards
  32
- Conformance to KC Certification
  33
- Related Manuals
  34
- Glossary
  35
- Overview
  39
- Intended Use
  41
- Features and Components
  44
- Lasers
  44
- Skins
  46
- E-STOP Buttons
  47
- Operator Panel
  47
- Charging Contacts
  48
- Light Discs and Strips
  48
- User Connections Area
  49
- Payload Mounting Surface
  50
- Main Disconnect Switch
  50
- Drive Train and Suspension
  50
- AMR Controller
  50
- Battery
  51
- Pendant
  51
- Speakers
  52
- Charging Station
  52
- Input and Output Control
  53
- Localization Sensors
  53
- Autonomous Navigation
  54
- Labels
  56
- AMR Information Label
  56
- Docking Target Information Label
  56
- Power Supply Box Information Label
  57
- Battery Information Label
  58
- AMR Safety and Warning Label Locations
  58
- Power Supply Box Safety and Warning Label Locations
  59
- Docking Target Safety and Warning Label Locations
  60
- Part Numbers
  62
- Optional Items
  63
- Fleet Manager
  63
- Additional E-STOP Buttons
  64
- Additional Signal Beacons
  64
- Additional Warning Buzzers
  65
- Side Lasers
  65
- Spare Battery
  66
- High-Accuracy Positioning System
  66
- Cell Alignment Positioning System
  67
- Software
  68
- ARAM Software
  69
- System Requirements
  69
- Aramcentral Software
  70
- Mobileplanner Software
  70
- ARCL Programming Language
  71
- Integration Toolkit
  71
- Setnetgo Software
  72
- Payload Considerations
  73
- Payload Structures
  73
- Power Consumption
  75
- Coordinate System
  76
- Specifications
  78
- Performance Specifications
  78
- Physical Specifications
  79
- Dimensions
  79
- Center of Rotation
  82
- Payload Center of Gravity
  83
- AMR Center of Gravity
  83
- Weights
  84
- Environmental Specifications
  85
- AMR Environmental Specifications
  85
- Charging Station Environmental Specifications
  85
- Battery Environmental Specifications
  86
- Pendant Environmental Specifications
  86
- Other Specifications
  87
- Laser Specifications
  87
- Battery Specifications
  87
- HAPS Specifications
  87
- Charging Station Specifications
  87
- Operator Panel Screen
  88
- Onboard I/O
  88
- USER PWR Connector
  88
- AUX PLC Connector
  89
- SCPU Connector
  89
- COMMS Connector
  89
- LIGHTS Connector
  90
- BUZZ Connector
  90
- REG PWR Connector
  90
- Laser Pwr
  91
- Drive Train
  91
- Safety Function Performance Levels
  91
- Stopping Distance and Time
  94
- Wireless Specifications
  95
Installation

97
- Installation Introduction
  98
- Charging Station Installation
  99
- Mechanical Connections
  100
- Repositioning the Docking Target Power Connector
  100
- Charging Paddle Adjustments
  101
- Electrical Connections
  102
- Commissioning Procedure
  104
- Battery Removal and Installation
  106
- Battery Installation Procedure
  107
- Battery Removal Procedure
  107
- Default Network Settings
  109
- Network Connections
  109
- Wired Connection Procedure
  109
- Wireless Connection
  110
- Electrical Connections
  112
- User Connections Area
  112
- Attaching the Payload
  120
- Payload Structure Mounting Points
  120
- Overhanging Payloads
  121
- HAPS Installation and Configuration
  122
- Tape and Marker Application
  122
- Software Configuration
  123
- Goals and Tasks
  124
- Attaching Warning Labels
  126
- Commissioning
  127
- Commissioning Procedure
  127
- Map Creation Overview
  128
- Basic Mapping Tasks
  129
- Operator Panel Relocation
  130
Operation

133
- Payload Movement and Transfer
  135
- AMR Start-Up
  136
- AMR Shut-Down
  137
- AMR Controller LED Indicators
  138
- Workspace
  139
- Physical Barriers
  140
- Logical Barriers
  141
- Obstacles
  141
- Restricted Zones
  141
- Operating Hazard Zones
  142
- Payload Transfer Stations
  142
- Ramps
  143
- Clearances
  145
- Rotational Clearances
  145
- Docking Clearances
  146
- Narrow Passageway Behavior (Linear)
  148
- Narrow Passageway Behavior (Non-Linear)
  149
- U-Turn in a Narrow Passageway
  149
- U-Turn through a Narrow Doorway
  149
- Minimum Lane Width
  151
- Immobilization
  152
- Battery and Charging
  153
- Battery Indicators and Controls
  153
- Balancing the Battery
  159
- Charging Station
  159
- Storing Batteries
  160
- Brake Release Button
  161
- Emergency Stop Button
  161
- Main Screen
  161
- Operator Panel
  161
- Mode Selection Switch
  162
- OFF Button
  162
- ON Button
  162
- Pendant Port
  163
- Maintenance Ethernet Port
  164
- Main Disconnect Switch
  165
- Electronic Brake Release
  166
- Mechanical Brake Release
  166
- Releasing the Brakes
  166
- Manually Pushing the AMR
  168
- Emergency Stop
  169
- Emergency Stop Recovery Procedure
  169
- AMR Response During Protective Stops
  171
- Protective Stops
  171
- Overspeed Protection
  173
- Driving Straight
  174
- Emergency Stop
  174
- Light Discs and Optional Beacon States
  174
- Lost
  174
- Turn Signal
  174
- Charging
  175
- Obstacle Detected / Protective Stop
  175
- Stopped
  175
- Stopped with Warning
  175
- Booting
  176
- Operating Inside a Designated Mutepersonneldetectionsector Area
  176
- Driving Straight
  177
- Emergency Stop
  177
- Light Strips and Optional Beacon States
  177
- Turn Signal
  177
- Lost
  178
- Obstacle Detected / Protective Stop
  178
- Stopped
  178
- Stopped with Warning
  178
- Booting
  179
- Charging
  179
- Operating Inside a Designated Mutepersonneldetectionsector Area
  179
- Pendant Operation
  181
- Driving with the pendant
  182
- Warning Buzzer
  183
- Safety Laser Scanner Zones
  184
- Safety Zone Pairs
  184
- Alternate Safety Laser Scanner Zones
  205
- Bandwidth
  207
- Signal Availability
  207
- Wireless Considerations
  207
- Port Forwarding
  208
- Motion Limits
  209
- Emergency Situations
  210
- Tilt Detection
  211
- No Motion Signals
  212
Troubleshooting

213
- Collecting Troubleshooting Information
  214
- Restoring the Default Configuration
  215
- Power Supply Box Problems
  216
- Battery Charging Problems
  218
- Battery Problems
  218
- Low Battery Recovery
  218
- Leaking Batteries
  219
- Exposure to Liquids
  221
- AMR Start-Up Problems
  222
- AMR Controller Errors
  223
- Operator Panel Information
  224
- Stop Flags
  224
- Text Messages
  224
- Battery Fuse
  225
- Circuit Breaker Panel
  225
- Circuit Breakers and Fuses
  225
- Fuse Panel
  225
- Battery Fuse
  226
- Other AMR Problems
  227
Maintenance

229
- Maintenance Introduction
  230
- AMR Lock-Out Tag-Out Procedure
  232
- Inspection Intervals
  233
- Charging Station Lock-Out Tag-Out Procedure
  234
- Lifting the AMR
  235
- Mechanical Brake Inspection Procedure
  237
- Docking Target Charging Contacts Inspection
  238
- AMR Charging Contact Inspection
  239
- Safety and Warning Labels
  240
- Cleaning
  241
- Cleaning AMR Charging Contacts
  241
- Cleaning Intervals
  241
- Cleaning the Power Supply Box Cooling Ducts
  242
- Cleaning Caster Treads
  243
- Cleaning Drive Wheels
  243
- Cleaning Lasers Lenses
  243
- Removing and Replacing Skins
  245
- Replacing Items
  245
- Parts List
  248
- Side Laser Configuration
  249
- Input and Output Control
  250
- Shipping the AMR
  251

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Omron MD-650 User Manual (284 pages)

Table of Contents

Omron MD-650 User Manual (258 pages)

Table of Contents

Table of Contents

Installation

Operation

Troubleshooting

Maintenance

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