Omron MD-900 Manuals

Manuals and User Guides for Omron MD-900. We have 1 Omron MD-900 manual available for free PDF download: User Manual

Omron MD-900 User Manual (284 pages)

Brand: Omron | Category: Robotics | Size: 21.48 MB

Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Dangers
18
Warnings
18
Cautions
24
Precautions for Safe Use
26
Precautions for Correct Use
29
Regulations and Standards
32
Conformance to EU Directives
32
Canada / Industry Standards
32
Conformance to KC Certification
33
Related Manuals
34
Glossary
35
Revision History
38
Overview
39
Intended Use
41
Features and Components
44
Lasers
44
Skins
46
E-STOP Buttons
47
Operator Panel
47
Light Discs and Strips
48
Charging Contacts
48
User Connections Area
49
Payload Mounting Surface
50
Main Disconnect Switch
50
Drive Train and Suspension
50
AMR Controller
50
Battery
51
Pendant
51
Speakers
52
Charging Station
52
Input and Output Control
53
Wireless Antennas
53
Localization Sensors
53
Autonomous Navigation
55
Labels
57
AMR Information Label
57
Docking Target Information Label
58
Power Supply Box Information Label
58
Battery Information Label
59
AMR Safety and Warning Label Locations
60
Power Supply Box Safety and Warning Label Locations
61
Docking Target Safety and Warning Label Locations
61
Part Numbers
63
Optional Items
64
Fleet Manager
64
Additional E-STOP Buttons
65
Additional Signal Beacons
65
Additional Warning Buzzers
66
Side Lasers
66
Spare Battery
67
Mobile I/O Box
67
High Accuracy Positioning System (HAPS)
67
Cell Alignment Positioning System
67
Maintenance Port Extension Kit
68
Wireless Antenna Extension Kit
68
Operator Panel Relocation Kit
68
FLOW Core Software
69
Mobileplanner Software
69
Fleet Management Software
70
Setnetgo Software
71
Mobilefirmware
72
Driving and Navigation Software
72
Fleet Simulator Software
73
Payload Considerations
74
Payload Structures
75
Power Consumption
76
Coordinate System
77
Specifications
79
Performance Specifications
80
Physical Specifications
81
Dimensions
81
Center of Rotation
84
AMR Center of Gravity
85
Payload Center of Gravity
85
Weights
90
Environmental Specifications
91
AMR Environmental Specifications
91
Charging Station Environmental Specifications
92
Battery Environmental Specifications
92
Pendant Environmental Specifications
92
Other Specifications
93
Laser Specifications
93
Battery Specifications
93
HAPS Specifications
93
Charging Station Specifications
94
Operator Panel Screen
94
Onboard I/O
94
USER PWR Connector
95
COMMS Connector
95
SCPU Connector
95
AUX PLC Connector
96
LIGHTS Connector
96
BUZZ Connector
96
REG PWR Connector
97
Laser Pwr
97
Drive Train
97
Safety Function Performance Levels
98
Stopping Distance and Time
100
Wireless Specifications
102
Path Planning Specifications
102
Installation Introduction
107
Charging Station Installation
108
Repositioning the Docking Target Power Connector
109
Mechanical Connections
109
Charging Paddle Adjustments
110
Electrical Connections
111
Commissioning Procedure
114
Battery Removal and Installation
116
Battery Removal Procedure
117
Battery Installation Procedure
118
Network Connections
120
Default Network Settings
120
Wired Connection Procedure
120
Wireless Connection
121
Electrical Connections
123
User Connections Area
123
Attaching the Payload
131
Payload Structure Mounting Points
131
Overhanging Payloads
132
HAPS Installation and Configuration
133
Front HAPS Sensor Installation
133
Rear HAPS Sensor Installation
134
Tape and Marker Application
136
Software Configuration
137
Goals and Tasks
138
Attaching Warning Labels
140
Commissioning
141
Commissioning Procedure
141
Map Creation Overview
142
Basic Mapping Tasks
143
Side Laser Installation
144
Mounting Considerations
144
Side Laser Wiring Procedure
144
Side Laser Configuration
147
Maintenance Port Extension Procedure
148
Wireless Antenna Relocation Procedure
150
Operator Panel Relocation
152
Relocation Considerations
152
Operator Panel Relocation Procedure
152
Operation
155
Payload Movement and Transfer
157
AMR Start-Up
158
AMR Shut-Down
159
AMR Controller LED Indicators
160
Workspace
161
Physical Barriers
163
Logical Barriers
163
Obstacles
164
Restricted Zones
164
Operating Hazard Zones
164
Payload Transfer Stations
164
Ramps
165
Clearances
167
Rotational Clearances
167
Docking Clearances
167
Narrow Passageway Behavior (Linear)
169
Narrow Passageway Behavior (Non-Linear)
170
U-Turn in a Narrow Passageway
170
U-Turn through a Narrow Doorway
170
Minimum Lane Width
172
Immobilization
173
Battery and Charging
174
Battery Indicators and Controls
175
Charging Station
176
Charging the Battery
178
Balancing the Battery
180
Storing Batteries
181
Operator Panel
182
Brake Release Button
182
Emergency Stop Button
182
Main Screen
182
ON Button
183
OFF Button
183
Mode Selection Switch
183
Pendant Port
184
Maintenance Ethernet Port
185
Main Disconnect Switch
186
Releasing the Brakes
187
Electronic Brake Release
187
Mechanical Brake Release
187
Manually Pushing the AMR
189
Emergency Stop
190
Emergency Stop Recovery Procedure
190
Protective Stops
192
AMR Response During Protective Stops
192
Overspeed Protection
194
Light Discs and Optional Beacon States
195
Driving Straight
195
Turn Signal
195
Emergency Stop
195
Lost
195
Stopped
196
Stopped with Warning
196
Obstacle Detected / Protective Stop
196
Charging
196
Booting
197
Operating Inside a Designated Mutepersonneldetectionsector Area
197
Light Strips and Optional Beacon States
198
Driving Straight
198
Turn Signal
198
Emergency Stop
198
Lost
199
Stopped
199
Stopped with Warning
199
Obstacle Detected / Protective Stop
199
Charging
200
Booting
200
Operating Inside a Designated Mutepersonneldetectionsector Area
200
Pendant Operation
202
Driving with the pendant
203
Warning Buzzer
204
Safety Laser Scanner Zones
205
Safety Zone Pairs
205
Alternate Safety Laser Scanner Zones
227
Wireless Considerations
228
Signal Availability
228
Bandwidth
228
Port Forwarding
229
Motion Limits
230
Emergency Situations
231
Tilt Detection
232
Tilt Detection Event Recovery
232
No Motion Signals
233
Collecting Troubleshooting Information
236
Restoring the Default Configuration
237
Power Supply Box Problems
238
Battery Problems
240
Low Battery Recovery
240
Battery Charging Problems
240
Leaking Batteries
241
Exposure to Liquids
243
AMR Start-Up Problems
244
AMR Controller Errors
245
Operator Panel Information
246
Stop Flags
246
Text Messages
246
Circuit Breakers and Fuses
247
Fuse Panel
247
Circuit Breaker Panel
247
Battery Fuse
248
Localization Problems
249
Other AMR Problems
250
Maintenance Introduction
252
AMR Lock-Out Tag-Out Procedure
254
Inspection Intervals
255
Charging Station Lock-Out Tag-Out Procedure
256
Lifting the AMR
257
Mechanical Brake Inspection Procedure
259
Docking Target Charging Contacts Inspection
260
AMR Charging Contact Inspection
261
Safety and Warning Labels
262
Cleaning
263
Cleaning Intervals
263
Cleaning AMR Charging Contacts
263
Cleaning the Power Supply Box Cooling Ducts
264
Cleaning Lasers Lenses
265
Cleaning Caster Treads
265
Cleaning Drive Wheels
265
Replacing Items
267
Removing and Replacing Skins
267
Removing and Replacing Operator Panel
268
Parts List
272
Network Port Allocation
274
Input and Output Control
276
Shipping the AMR
277

Omron Categories

Blood Pressure Monitor Controller Accessories

Switch Inverter

More Omron Manuals

Omron MD-900 Manuals

Omron MD-900 User Manual (284 pages)

Table of Contents

Related Products

Omron Categories