Omron HD-1500 Platform Mobile Robot Manuals

Manuals and User Guides for Omron HD-1500 Platform Mobile Robot. We have 5 Omron HD-1500 Platform Mobile Robot manuals available for free PDF download: User Manual, Assembly Instructions Manual, Safety Manual

Omron HD-1500 Platform User Manual (302 pages)

Brand: Omron | Category: Robotics | Size: 16 MB

Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Errors and Omissions
16
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Dangers
18
Warnings
18
Operating Environment
22
Cautions
24
Precautions for Safe Use
26
Precautions for Correct Use
29
Regulations and Standards
32
Conformance to EU Directives
32
U.S. / Canada / Industry Standards
32
Conformance to KC Certification
33
Related Manuals
34
Glossary
35
Revision History
38
Overview
39
Intended Use
41
Features and Components
44
Lasers
44
Additional Information
45
Drive Train and Suspension
46
Skins
46
AMR Controller
47
Battery
47
E-STOP Buttons
48
Operator Panel
48
Pendant
49
Light Discs and Strips
50
Speakers
50
Charging Station
51
Charging Contacts
52
User Access Panel
52
Input and Output Control
53
Wireless Antennas
53
Localization Sensors
53
Interlock Switches
53
Electronics Bay
53
Payload Mounting Surface
54
Autonomous Navigation
55
Labels
57
AMR Information Label
57
Docking Target Information Label
58
Power Supply Box Information Label
58
AMR Safety and Warning Label Locations
59
Power Supply Box Safety and Warning Label Locations
60
Docking Target Safety and Warning Label Locations
60
Model Numbers
62
Optional Items
63
Fleet Manager
63
Additional E-STOP Buttons
64
Additional Information
64
Additional Signal Beacons
65
Additional Warning Buzzers
65
Supplementary Laser Scanners
65
Mobile I/O Box
66
High Accuracy Positioning System
66
Cell Alignment Positioning System
66
Top Plate
67
FLOW Core Software
68
Mobileplanner Software
68
System Requirements
69
Fleet Management Software
69
Setnetgo Software
70
Mobilefirmware
71
Driving and Navigation Software
71
Fleet Simulator Software
72
Payload Considerations
73
Payload Structures
74
Exceeding the AMR Footprint
75
Safety Laser Scanner Zone Obstruction
76
Power Consumption
76
Coordinate System
77
Specifications
79
Performance Specifications
80
Physical Specifications
81
Dimensions
81
Weights
85
Payload Center of Gravity
85
Environmental Specifications
88
AMR Environmental Specifications
88
Charging Station Environmental Specifications
88
Battery Environmental Specifications
89
Pendant Environmental Specifications
89
Low Laser/Supplementary Laser Scanner Environmental Specifications
89
Other Specifications
90
Laser Specifications
90
Battery Specifications
90
HAPS Specifications
90
Charging Station Specifications
90
Operator Panel Screen
91
Drive Train
91
Safety Function Performance Levels
91
Stopping Distance and Time
94
Wireless Specifications
95
USER PWR Connector
96
REG PWR Connector
96
SCPU Connector
96
LIGHTS Connector
97
IO 1 Connector
97
Additional Information
97
IO 2 Connector
98
COMMS Connector
98
FTPRT SEL Connector
98
Installation
102
Installation Introduction
103
Charging Station Installation
104
Repositioning the Docking Target Power Connector
105
Mechanical Connections
105
Charging Paddle Alignment
106
Electrical Connections
109
Power Supply Box Commissioning Procedure
112
Battery Removal and Installation
114
Battery Removal Procedure
115
Battery Installation Procedure
116
Network Connections
117
Default Network Settings
117
Wired Connection Procedure
117
Wireless Connection
118
Wireless Considerations
119
Port Forwarding
120
Electrical Connections
121
User Access Panel Connections
121
Attaching the Payload
130
Payload Structure Mounting Points
130
Overhanging Payloads
132
Relocating the Operator Panel
133
HAPS Installation and Configuration
134
Front HAPS Sensor Installation
134
Rear HAPS Sensor Installation
135
Tape and Marker Application
137
Software Configuration
138
Additional Information
138
Goals and Tasks
139
Attaching Warning Labels
142
3-10 Commissioning
143
Commissioning Procedure
143
3-11 Map Creation Overview
144
Basic Mapping Tasks
145
Supplementary Laser Scanner Installation
146
Mounting Considerations
146
Supplementary Laser Scanner Connection Procedure
147
Supplementary Laser Scanner Configuration
148
Operation
151
Payload Movement and Transfer
153
AMR Start-Up
154
AMR Shut-Down
155
AMR Controller LED Indicators
156
Workspace
157
Physical Barriers
159
Logical Barriers
159
Obstacles
160
Environmental Hazards
160
Restricted Zones
160
Operating Hazard Zones
161
Payload Transfer Stations
161
Ramps
162
Additional Information
162
Clearances
164
Rotational Clearances
164
Docking Clearances
164
Narrow Passageway Behavior (Linear)
167
Narrow Passageway Behavior (Non-Linear)
168
U-Turn in a Narrow Passageway
168
U-Turn through a Narrow Doorway
168
4-10 Minimum Lane Width
170
4-11 Immobilization
171
4-12 Battery and Charging
172
Battery Indicators and Controls
173
Charging Station
173
Power Supply Box
174
Operation
175
Charging the Battery
176
Balancing the Battery
179
Storing Batteries
179
4-13 Operator Panel
181
Main Screen
181
Boot-Up Screen
181
ON Button
181
OFF Button
182
Brake Release Button
182
Maintenance Ethernet Port
182
Main Disconnect Switch
183
Pendant Port
183
4-14 Releasing the Brakes
184
4-15 Manually Pushing the AMR
185
4-16 Emergency Stop
186
Additional Information
186
Emergency Stop Recovery Procedure
186
4-17 Protective Stops
188
AMR Response During Protective Stops
188
4-18 Overspeed Protection
189
Light Discs and Optional Beacon States
190
Driving Straight
190
Turn Signal
190
Emergency Stop
190
Lost
190
Stopped
191
Stopped with Warning
191
Obstacle Detected / Protective Stop
191
Charging
191
Booting
192
Operating Inside a Designated Mutepersonneldetectionsector Area
192
Light Strips and Optional Beacon States
193
Driving Straight
193
Turn Signal
193
Emergency Stop
193
Lost
194
Stopped
194
Stopped with Warning
194
Obstacle Detected / Protective Stop
194
Charging
195
Booting
195
Operating Inside a Designated Mutepersonneldetectionsector Area
195
4-21 pendant Operation
197
Driving with the pendant
198
4-22 Warning Buzzer
199
4-23 Back up and Restore the AMR
200
Creating Backup Files
200
Create a Restore-Point
200
Configuration File Backup
201
Restoring the AMR
202
Setnetgo Recovery Mode
207
4-24 Safety Laser Scanner Zones
211
Safety Zone Pairs
211
Alternate Safety Laser Scanner Zones
233
4-25 Motion Limits
234
Additional Information
234
4-26 Emergency Situations
235
4-27 Tilt Detection
236
Tilt Detection Event Recovery
236
4-28 Interlock Switches
237
Collecting Troubleshooting Information
240
Restoring the AMR Configuration
241
Power Supply Box Problems
242
Battery Problems
244
Low Battery Recovery
244
Battery Charging Problems
244
Leaking Batteries
246
Exposure to Liquids
248
AMR Start-Up Problems
249
AMR Shut-Down Problems
250
AMR Controller Errors
251
Operator Panel Information
252
Stop Flags
252
Text Messages
253
Maintenance Introduction
256
Charging Station Lock-Out Tag-Out Procedure
258
AMR Lock-Out Tag-Out Procedure
259
Lifting the AMR
260
Maintenance Items
262
Mechanical Brake Inspection Procedure
262
AMR Charging Contact Inspection
263
Docking Target Inspection
263
Safety and Warning Labels
264
Drive Power Indicator Check Procedure
264
Caster Lubrication Procedure
264
Storing Batteries
266
Cleaning
267
Cleaning Intervals
267
Cleaning AMR Charging Contacts
267
Cleaning the Power Supply Box Cooling Ducts
268
Cleaning Laser Lenses
269
Cleaning Caster Treads
270
Cleaning Drive Wheels
270
Replacing Items
271
Removing and Replacing Skins
271
Light Disc LED Replacement Procedure
275
Light Strip LED Replacement Procedure
277
Operator Panel Replacement / Removal Procedure
278
Wireless Antenna Replacement Procedure
279
AMR Charging Contact Replacement Procedure
280
A-1 Unpacking
284

Omron HD-1500 Platform User Manual (305 pages)

Brand: Omron | Category: Robotics | Size: 25 MB

I/O
1
Table of Contents
3
Chapter 1: Introduction

9
- Definitions
  9
- Product Description
  10
- Software Overview
  19
  - HD-1500 Software
    19
  - Setnetgo
    23
- How Can I Get Help
  24
  - Related Manuals
    24
  - Support
    24
  - Download a Debuginfo File for Support
    25
  - Network Setup
    25
  - Obtain a Debuginfo File from Setnetgo
    25
Chapter 2: Safety

27
- General Hazards
  27
- Unprotected Areas
  28
- What to Do in an Emergency
  31
  - Releasing the Brakes
    32
  - Releasing an E-Stop
    33
- Dangers, Warnings, and Cautions
  34
  - Alert Levels
    34
  - Alert Icons
    34
  - Special Information
    35
- User's Responsibilities
  37
  - Electrical Hazards
    37
  - Magnetic Field Hazards
    38
  - Burn Hazard
    39
  - Qualification of Personnel
    39
  - Payload Movement and Transfer
    39
  - Configurable Warning Buzzer
    40
  - Fleet Management
    41
- Environment
  41
  - General Environmental Conditions
    41
  - Public Access
    42
  - Operating Clearances
    42
  - Obstacles
    44
- Intended and Non-Intended Use
  45
  - Intended Use
    45
  - Non-Intended Use
    46
  - HD-1500 Platform Modifications
    47
- Protective Stops Initiated by AMR Safety Lasers
  48
- Safety System Overspeed Faults
  49
- Laser Safety
  49
- Interlock Switches
  50
- Battery Safety
  51
  - Battery Safety Precautions
    52
  - Battery Maintenance
    54
- Charging Station
  54
  - Safety Precautions
    55
- Additional Safety Information
  57
  - Mobile Robot HD Safety Manual (Cat. No. I647)
    57
- Disposal
  57
Chapter 3: Setup

59
- Overview of HD-1500 Setup
  59
  - Tasks
    59
- Transport and Storage
  59
- Before Unpacking
  62
- Unpacking Considerations
  62
  - HD-1500 Unpacking
    64
  - Battery Unpacking
    78
  - Docking Target Unpacking
    87
  - Power Supply Box Unpacking
    94
- Installing the Battery
  103
  - Installation
    103
- Attaching the Payload Structure and Options
  107
  - Attach the Payload Structure
    107
  - Attach the no Riding Warning Label
    107
  - Attach HD-1500 Optional Devices
    107
  - E-Stop Jumper on the User Access Panel
    108
  - Warning Buzzer
    108
  - Warning Light
    109
- Installing the Charging Station
  109
Chapter 4: Configuration

123
- Settings and Configuration
  123
  - Maintenance Ethernet Connection
    123
  - Setting up Wireless Ethernet
    126
- Create a Workspace Map
  129
  - Map Creation Overview
    129
  - Mapping Tasks
    131
- Acceleration, Deceleration, and Rotation Limits
  131
- Supplemental Information
  132
  - Laser Setup
    132
Chapter 5: Payload Structures

135
- Safety
  135
  - Warning Labels
    135
  - Warning Lights
    135
  - Warning Buzzer
    136
- Considerations
  136
  - Performance
    136
  - Weight Constraints
    136
  - Power Consumption
    137
  - Power Limits
    137
  - Payload Attachment Location
    138
  - Payload Dimensions and Design
    138
  - Mounting Locations in the Platform
    140
  - AMR Coordinate System
    141
  - Center of Gravity (CG)
    142
- Payload-Related Tradeoffs
  145
- Connections between the HD-1500 Platform and Payload Structure
  146
  - Operator Panel on the Payload
    146
  - Optional Connections
    147
Chapter 6: Connectivity

149
- Required Connections
  150
  - Platform Required Connections
    150
  - Charging Station Required Connections
    153
- User Access Panel Connections
  154
  - User Pwr
    158
  - Reg Pwr
    158
  - Scpu
    160
  - USER_PROTECTIVE_STOP Input Behavior
    161
  - Lights
    162
  - I/O 1
    162
  - COMMS - RS-232, RS-422, CAN Bus
    163
- Electronics Bay Connections
  164
  - AMR Controller
    165
  - AMR Controller Connections
    167
  - Ethernet Switches
    171
Chapter 7: Operation

177
- Operating Environment
  177
  - Intended Use
    177
  - Clearance
    177
  - Obstacles
    180
  - Environment and Floor
    180
  - Getting Stuck (Immobilization Risk)
    181
- Typical Operation
  182
- Power and Charging
  183
  - Battery Indicators and Controls
    183
  - Charging Station
    184
  - Safety Precautions
    185
  - Manually Charging the Amr's Battery
    190
  - Balancing the Battery
    191
- Operator Panel
  193
  - Screen
    193
  - E-Stop Buttons
    195
  - Positioning an Optional Payload E-Stop
    196
  - ON Button
    196
  - OFF Button
    196
  - Brake Release Button
    197
  - Pendant Port
    197
  - Maintenance Ethernet Connection
    197
- Other Controls and Indicators
  198
  - Light Discs and Beacon
    198
  - Front and Back Light Strips
    201
- Sensors
  206
  - Lasers
    206
  - Other Sensors
    208
- Start up
  208
  - Procedure
    208
  - Pendant Controls and Operation Description
    208
Chapter 8: Maintenance

213
- Safety Considerations When Performing Maintenance
  214
  - Electrical Hazards
    214
  - Electrical Hazard Precautions
    214
  - Burn Hazard
    215
  - ESD Hazards
    215
- Safety Measures Prior and after Maintenance
  215
  - Lock-Out, Tag-Out Procedure
    215
- Lifting the Platform Safely
  219
- Safety Inspection
  222
  - Warning Devices
    222
  - Warning Labels
    222
- Cleaning
  223
  - Work Area Maintenance
    223
  - Platform and Charging Station Cleaning
    223
- Maintaining and Replacing Batteries
  227
  - Maintaining Batteries
    227
  - Replacing the Battery
    228
- Replacing Non-Periodic Parts
  237
  - Light Discs
    238
  - Light Strips
    242
  - Operator Panel
    244
  - Side-Mount Lasers (Side Lasers)
    245
  - Wifi Antennas
    248
  - AMR Charging Contacts
    249
  - E-Stop and Safety Laser Commissioning
    251
  - Removing and Installing Skins
    252
- Field-Replaceable Periodic Parts
  265
  - Caster and Drive Wheel Treads
    265
  - Caster, Drive Wheel, and Drive Assembly
    265
- Restoring the Configuration
  266
Chapter 9: Options

267
- Fleet Manager, for Multi-AMR Coordination
  267
- Pendant
  267
- Spare Battery
  267
- Side-Mount Lasers
  267
- High-Accuracy Positioning System (HAPS)
  267
- Charging Station
  268
Chapter 10: Technical Specifications

269
- Dimension Drawings
  269
  - HD-1500 Platform
    269
  - HD-1500 Charging Station
    272
- HD-1500 Platform Specifications
  273
  - Physical
    273
  - Performance
    274
  - Sensors
    275
- HD-1500 Charging Station Specifications
  275
  - Power Supply Box Specifications
    275
  - Docking Target Specifications
    276

Omron HD-1500 Platform User Manual (256 pages)

Brand: Omron | Category: Robotics | Size: 14 MB

Intended Audience
3
Units
3
Manual Information

4
- Page Structure
  4
- Special Information
  4
Sections in this Manual

7
- Table of Contents
  8
Terms and Conditions Agreement

14
Safety Precautions

17
- Definition of Precautionary Information
  17
- Symbols
  17
- Dangers
  18
- Warnings
  18
- Cautions
  23
Precautions for Safe Use

25
Precautions for Correct Use

28
Regulations and Standards

31
Related Manuals

33
Glossary

34
Revision History

37
- Overview
  39
Intended Use

41
Features and Components

44
- Lasers
  44
- Drive Train and Suspension
  45
- Skins
  46
- AMR Controller
  47
- Battery
  47
- E-STOP Buttons
  48
- Operator Panel
  48
- Pendant
  49
- Light Strips and Discs
  50
- Speakers
  50
- Charging Station
  50
- Charging Contacts
  51
- User Access Panel
  51
- Input and Output Control
  52
- Wireless Antennas
  52
- Localization Sensors
  52
- Interlock Switches
  52
- Electronics Bay
  53
- Payload Mounting Surface
  53
Autonomous Navigation

54
Information Labels

55
Model Numbers

58
Optional Items

59
- EM2100 Fleet Manager
  59
- Additional E-STOP Buttons
  60
- Additional Signal Beacons
  60
- Additional Warning Buzzers
  61
- Side Lasers
  61
- Spare Battery
  62
- High-Accuracy Positioning System
  62
- Top Plate
  63
Software

64
- System Requirements
  64
- ARAM Software
  65
- Aramcentral Software
  65
- Mobileplanner Software
  66
- ARCL Programming Language
  67
- Integration Toolkit
  67
- Setnetgo Software
  68
Payload Considerations

69
- Payload Structures
  69
- Power Consumption
  71
Coordinate System

72
- Specifications
  
  73
Performance Specifications

74
Physical Specifications

75
- Dimensions
  75
- Weights
  77
- Payload Center of Gravity
  78
Environmental Specifications

81
Laser Specifications

83
Battery Specifications

84
HAPS Specifications

85
Charging Station Specifications

86
Other Specifications

87
- Safety Functions
  87
- Drive Train
  89
- Operator Panel Screen
  89
- USER PWR Connector
  90
- REG PWR Connector
  90
- SCPU Connector
  91
- LIGHTS Connector
  91
- IO 1 Connector
  91
- IO 2 Connector
  92
- COMMS Connector
  92
Installation Introduction

94
Charging Station Installation

95
Battery Installation Procedure

101
Network Connections

103
- Default Network Settings
  103
- Wired Connection Procedure
  103
- Wireless Connection
  104
Electrical Connections

106
- Wireless Antenna Connections
  106
- User Access Panel Connections
  107
Attaching the Payload

115
- Payload Structure Mounting Points
  115
- Overhanging Payloads
  117
Relocating the Operator Panel

118
Side Laser Relocation to the Payload Structure

119
- Side Laser Removal from the AMR
  119
HAPS Installation and Configuration

122
- Tape and Marker Application
  122
- Software Configuration
  123
- Goals and Tasks
  124
3-10 Attaching Warning Labels

127
3-11 Safety Commissioning

128
- Safety Commissioning Procedure
  128
3-12 Map Creation Overview

129
- Basic Mapping Tasks
  130
  - Operation
    131
Payload Movement and Transfer

133
AMR Start-Up

134
AMR Shut-Down

135
AMR Controller LED Indicators

136
Workspace

137
- Physical Barriers
  138
- Logical Barriers
  139
- Obstacles
  139
- Environmental Hazards
  139
- Restricted Zones
  140
- Operating Hazard Zones
  140
- Confined Zones
  140
- Payload Transfer Stations
  140
Clearances

141
- Rotational Clearances
  141
- Docking Clearances
  141
Narrow Passageway Behavior (Linear)

143
Narrow Passageway Behavior (Non-Linear)

144
- U-Turn in a Narrow Passageway
  144
- U-Turn through a Narrow Doorway
  144
Minimum Lane Width

146
4-10 Immobilization

147
4-11 Battery and Charging

148
- Battery Indicators and Controls
  148
- Removing the Battery
  149
- Charging Station
  151
- Charging the Battery
  153
- Balancing the Battery
  155
- Storing Batteries
  156
4-12 Operator Panel

157
- Main Screen
  157
- ON Button
  157
- OFF Button
  158
- Brake Release Button
  158
- Maintenance Ethernet Port
  158
- Main Disconnect Switch
  159
- Pendant Port
  159
4-13 Releasing the Brakes

160
4-14 Manually Pushing the AMR

161
4-15 Emergency Stop

162
- Emergency Stop Recovery Procedure
  162
4-16 Protective Stops

164
- AMR Response During Protective Stops
  164
4-17 Overspeed Protection

165
Light Discs and Optional Beacon States

166
- Driving Straight
  166
- Turn Signal
  166
- Emergency Stop
  166
- Lost
  166
- Stopped or Booting
  167
- Stopped with Warning
  167
- Obstacle Detected
  167
- Charging
  167
Light Strips and Optional Beacon States

169
- Driving Straight
  169
- Turn Signal
  169
- Emergency Stop
  169
- Lost
  170
- Stopped or Booting
  170
- Stopped with Warning
  170
- Obstacle Detected
  170
- Charging
  171
4-20 Pendant Operation

172
- Driving with the Pendant
  172
4-21 Warning Buzzer

174
4-22 Safety Laser Scanner Zones

175
- Safety Zone Pairs
  175
4-23 Wireless Considerations

188
- Signal Availability
  188
- Bandwidth
  188
- Port Forwarding
  188
4-24 Motion Limits

189
4-25 Emergency Situations

190
4-26 Tilt Detection

191
4-27 Interlock Switches

192
Collecting Troubleshooting Information

194
Restoring the Default Configuration

195
Power Supply Box Problems

196
Battery Problems

198
- Low Battery Recovery
  198
- Battery Charging Problems
  198
- Leaking Batteries
  199
Exposure to Liquids

201
AMR Start-Up Problems

202
AMR Controller Errors

203
Operator Panel Information

204
- Stop Flags
  204
- Text Messages
  205
Maintenance Introduction

208
AMR Lock-Out Tag-Out Procedure

210
Charging Station Lock-Out Tag-Out Procedure

211
Lifting the AMR

212
Drive Power Indicator Check Procedure

214
Inspection Intervals

215
Stored Batteries

219
Cleaning

220
- Cleaning Intervals
  220
- Cleaning AMR Charging Contacts
  220
- Cleaning the Power Supply Box Cooling Ducts
  221
- Cleaning Lasers Lenses
  222
- Cleaning Caster Treads
  222
- Cleaning Drive Wheels
  222
Replacing Items

224

Omron HD-1500 Platform Assembly Instructions Manual (104 pages)

Brand: Omron | Category: Robotics | Size: 3 MB

Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
11
Warranty and Limitations of Liability
11
Application Considerations
12
Disclaimers
12
Safety Precautions
14
Definition of Precautionary Information
14
Symbols
14
Dangers
15
Warnings
15
Cautions
17
Precautions for Safe Use
19
Precautions for Correct Use
22
Regulations and Standards
25
Conformance to EU Directives
25
Related Manuals
28
Glossary
29
Revision History
32
Overview
33
Assembly Instructions
34
Intended Use
35
Features and Components
38
Lasers
38
Skins
39
AMR Controller
39
Battery
40
E-Stop Buttons
40
Operator Panel
41
Pendant
42
Light Strips and Discs
42
Speakers
42
User Access Panel
43
Wireless Antennas
43
Interlock Switches
44
Electronics Bay
44
Payload Mounting Surface
44
Autonomous Navigation
45
Optional Items
47
EM2100 Fleet Manager
47
Additional E-Stop Buttons
47
Additional Warning Lights
48
Additional Warning Buzzers
49
Top Plate
49
Software
50
System Requirements
50
Payload Considerations
52
Payload Structures
52
Coordinate System
55
Specifications
57
Performance Specifications
58
Physical Specifications
59
Dimensions
59
Weights
60
Payload Center of Gravity
60
Environmental Specifications
64
AMR Environmental Specifications
64
Battery Environmental Specifications
64
Pendant Environmental Specifications
65
Laser Specifications
66
Battery Specifications
67
Other Specifications
68
Safety Functions
68
USER PWR Connector
70
REG PWR Connector
71
SCPU Connector
71
LIGHTS Connector
72
IO 1 Connector
72
IO 2 Connector
72
COMMS Connector
73
Installation
75
Installation Introduction
76
Battery Installation Procedure
77
Network Connections
79
Default Network Settings
79
Wired Connection Procedure
79
Wireless Connection
80
Electrical Connections
82
Wireless Antenna Connections
82
User Access Panel Connections
83
Attaching the Payload
91
Payload Structure Mounting Points
91
Attaching Warning Labels
94
Safety Commissioning
95
Safety Commissioning Procedure
95
Operation
97

Omron HD-1500 Platform Safety Manual (70 pages)

Mobile Robot

Brand: Omron | Category: Robotics | Size: 3 MB

Table of Contents
5
Chapter 1: Alerts and Special Information

7
- Alert Levels
  7
- Alert Icons
  7
  - Falling Hazards
    8
- Special Information
  9
Chapter 2: Operational Safety

11
- Definitions
  11
- General Hazards
  11
- Unprotected Areas
  13
- What to Do in an Emergency
  16
  - Releasing the Brakes
    17
  - Releasing an E-Stop
    19
- User's Responsibilities
  20
  - Electrical Hazards
    21
  - Magnetic Field Hazards
    21
  - Burn Hazard
    22
  - Qualification of Personnel
    22
  - Payload Movement and Transfer
    23
  - Configurable Warning Buzzer
    23
  - Speakers
    24
  - Mechanical Brakes
    24
  - Fleet Management
    25
  - Other Hazards
    26
- Risk Assessment
  26
  - Exposure
    26
  - Severity of Injury
    26
  - Obstacle Avoidance
    26
  - Safety System Behavior
    27
- Environment
  27
  - General Environmental Conditions
    27
  - Public Access
    28
  - Operating Clearances
    28
  - Obstacles
    30
- Intended and Non-Intended Use
  31
  - Intended Use
    31
  - Non-Intended Use
    31
  - HD-1500 Platform Modifications
    33
- Safety Considerations When Performing Maintenance
  33
  - Electrical Hazards
    34
  - Electrical Hazard Precautions
    34
  - Burn Hazard
    34
  - ESD Hazards
    35
- Safety Measures Prior and after Maintenance
  35
  - Lock-Out, Tag-Out Procedure
    35
- Safety Inspection
  39
  - Safety and Warning Devices
    39
  - Warning Labels
    40
- Protective Stops Initiated by AMR Safety Lasers
  41
- Safety System Overspeed Faults
  42
- Laser Safety
  42
- Interlock Switches
  44
- Battery Safety
  45
  - Battery Safety Precautions
    46
  - Battery Maintenance
    48
- Charging Station
  48
  - Safety Precautions
    49
- Payload Structure
  53
  - Safety
    54
  - Considerations
    55
- Additional Safety Information
  63
  - Mobile Robot HD Safety Manual (Cat. No. I647)
    64
- Additional Safety Information
  64
- Disposal
  64

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Omron HD-1500 Platform Mobile Robot Manuals

Omron HD-1500 Platform User Manual (302 pages)

Table of Contents

Omron HD-1500 Platform User Manual (305 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Setup

Chapter 4: Configuration

Chapter 5: Payload Structures

Chapter 6: Connectivity

Chapter 7: Operation

Chapter 8: Maintenance

Chapter 9: Options

Chapter 10: Technical Specifications

Omron HD-1500 Platform User Manual (256 pages)

Table of Contents

Manual Information

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Related Manuals

Glossary

Revision History

Intended Use

Features and Components

Autonomous Navigation

Information Labels

Model Numbers

Optional Items

Software

Payload Considerations

Coordinate System

Specifications

Performance Specifications

Physical Specifications

Environmental Specifications

Laser Specifications

Battery Specifications

HAPS Specifications

Charging Station Specifications

Other Specifications

Installation Introduction

Charging Station Installation

Battery Installation Procedure

Network Connections

Electrical Connections

Attaching the Payload

Relocating the Operator Panel

Side Laser Relocation to the Payload Structure

HAPS Installation and Configuration

3-10 Attaching Warning Labels

3-11 Safety Commissioning

3-12 Map Creation Overview

Payload Movement and Transfer

AMR Start-Up

AMR Shut-Down

AMR Controller LED Indicators

Workspace

Clearances

Narrow Passageway Behavior (Linear)

Narrow Passageway Behavior (Non-Linear)

Minimum Lane Width

4-10 Immobilization

4-11 Battery and Charging

4-12 Operator Panel

4-13 Releasing the Brakes

4-14 Manually Pushing the AMR

4-15 Emergency Stop

4-16 Protective Stops

4-17 Overspeed Protection

Light Discs and Optional Beacon States

Light Strips and Optional Beacon States

4-20 Pendant Operation

4-21 Warning Buzzer

4-22 Safety Laser Scanner Zones

4-23 Wireless Considerations