Omron HD-1500 Platform Manuals

Manuals and User Guides for Omron HD-1500 Platform. We have 4 Omron HD-1500 Platform manuals available for free PDF download: User Manual, Assembly Instructions Manual, Safety Manual

Omron HD-1500 Platform User Manual (305 pages)

Brand: Omron | Category: Robotics | Size: 25.04 MB

I/O
1
Table of Contents
3
Chapter 1: Introduction

9
- Definitions
  9
- Product Description
  10
- Software Overview
  19
  - HD-1500 Software
    19
  - Setnetgo
    23
- How Can I Get Help
  24
  - Related Manuals
    24
  - Support
    24
  - Download a Debuginfo File for Support
    25
  - Network Setup
    25
  - Obtain a Debuginfo File from Setnetgo
    25
Chapter 2: Safety

27
- General Hazards
  27
- Unprotected Areas
  28
- What to Do in an Emergency
  31
  - Releasing the Brakes
    32
  - Releasing an E-Stop
    33
- Dangers, Warnings, and Cautions
  34
  - Alert Levels
    34
  - Alert Icons
    34
  - Special Information
    35
- User's Responsibilities
  37
  - Electrical Hazards
    37
  - Magnetic Field Hazards
    38
  - Burn Hazard
    39
  - Qualification of Personnel
    39
  - Payload Movement and Transfer
    39
  - Configurable Warning Buzzer
    40
  - Fleet Management
    41
- Environment
  41
  - General Environmental Conditions
    41
  - Public Access
    42
  - Operating Clearances
    42
  - Obstacles
    44
- Intended and Non-Intended Use
  45
  - Intended Use
    45
  - Non-Intended Use
    46
  - HD-1500 Platform Modifications
    47
- Protective Stops Initiated by AMR Safety Lasers
  48
- Safety System Overspeed Faults
  49
- Laser Safety
  49
- Interlock Switches
  50
- Battery Safety
  51
  - Battery Safety Precautions
    52
  - Battery Maintenance
    54
- Charging Station
  54
  - Safety Precautions
    55
- Additional Safety Information
  57
  - Mobile Robot HD Safety Manual (Cat. No. I647)
    57
- Disposal
  57
Chapter 3: Setup

59
- Overview of HD-1500 Setup
  59
  - Tasks
    59
- Transport and Storage
  59
- Before Unpacking
  62
- Unpacking Considerations
  62
  - HD-1500 Unpacking
    64
  - Battery Unpacking
    78
  - Docking Target Unpacking
    87
  - Power Supply Box Unpacking
    94
- Installing the Battery
  103
  - Installation
    103
- Attaching the Payload Structure and Options
  107
  - Attach the Payload Structure
    107
  - Attach the no Riding Warning Label
    107
  - Attach HD-1500 Optional Devices
    107
  - E-Stop Jumper on the User Access Panel
    108
  - Warning Buzzer
    108
  - Warning Light
    109
- Installing the Charging Station
  109
Chapter 4: Configuration

123
- Settings and Configuration
  123
  - Maintenance Ethernet Connection
    123
  - Setting up Wireless Ethernet
    126
- Create a Workspace Map
  129
  - Map Creation Overview
    129
  - Mapping Tasks
    131
- Acceleration, Deceleration, and Rotation Limits
  131
- Supplemental Information
  132
  - Laser Setup
    132
Chapter 5: Payload Structures

135
- Safety
  135
  - Warning Labels
    135
  - Warning Lights
    135
  - Warning Buzzer
    136
- Considerations
  136
  - Performance
    136
  - Weight Constraints
    136
  - Power Consumption
    137
  - Power Limits
    137
  - Payload Attachment Location
    138
  - Payload Dimensions and Design
    138
  - Mounting Locations in the Platform
    140
  - AMR Coordinate System
    141
  - Center of Gravity (CG)
    142
- Payload-Related Tradeoffs
  145
- Connections between the HD-1500 Platform and Payload Structure
  146
  - Operator Panel on the Payload
    146
  - Optional Connections
    147
Chapter 6: Connectivity

149
- Required Connections
  150
  - Platform Required Connections
    150
  - Charging Station Required Connections
    153
- User Access Panel Connections
  154
  - User Pwr
    158
  - Reg Pwr
    158
  - Scpu
    160
  - USER_PROTECTIVE_STOP Input Behavior
    161
  - Lights
    162
  - I/O 1
    162
  - COMMS - RS-232, RS-422, CAN Bus
    163
- Electronics Bay Connections
  164
  - AMR Controller
    165
  - AMR Controller Connections
    167
  - Ethernet Switches
    171
Chapter 7: Operation

177
- Operating Environment
  177
  - Intended Use
    177
  - Clearance
    177
  - Obstacles
    180
  - Environment and Floor
    180
  - Getting Stuck (Immobilization Risk)
    181
- Typical Operation
  182
- Power and Charging
  183
  - Battery Indicators and Controls
    183
  - Charging Station
    184
  - Safety Precautions
    185
  - Manually Charging the Amr's Battery
    190
  - Balancing the Battery
    191
- Operator Panel
  193
  - Screen
    193
  - E-Stop Buttons
    195
  - Positioning an Optional Payload E-Stop
    196
  - ON Button
    196
  - OFF Button
    196
  - Brake Release Button
    197
  - Pendant Port
    197
  - Maintenance Ethernet Connection
    197
- Other Controls and Indicators
  198
  - Light Discs and Beacon
    198
  - Front and Back Light Strips
    201
- Sensors
  206
  - Lasers
    206
  - Other Sensors
    208
- Start up
  208
  - Procedure
    208
  - Pendant Controls and Operation Description
    208
Chapter 8: Maintenance

213
- Safety Considerations When Performing Maintenance
  214
  - Electrical Hazards
    214
  - Electrical Hazard Precautions
    214
  - Burn Hazard
    215
  - ESD Hazards
    215
- Safety Measures Prior and after Maintenance
  215
  - Lock-Out, Tag-Out Procedure
    215
- Lifting the Platform Safely
  219
- Safety Inspection
  222
  - Warning Devices
    222
  - Warning Labels
    222
- Cleaning
  223
  - Work Area Maintenance
    223
  - Platform and Charging Station Cleaning
    223
- Maintaining and Replacing Batteries
  227
  - Maintaining Batteries
    227
  - Replacing the Battery
    228
- Replacing Non-Periodic Parts
  237
  - Light Discs
    238
  - Light Strips
    242
  - Operator Panel
    244
  - Side-Mount Lasers (Side Lasers)
    245
  - Wifi Antennas
    248
  - AMR Charging Contacts
    249
  - E-Stop and Safety Laser Commissioning
    251
  - Removing and Installing Skins
    252
- Field-Replaceable Periodic Parts
  265
  - Caster and Drive Wheel Treads
    265
  - Caster, Drive Wheel, and Drive Assembly
    265
- Restoring the Configuration
  266
Chapter 9: Options

267
- Fleet Manager, for Multi-AMR Coordination
  267
- Pendant
  267
- Spare Battery
  267
- Side-Mount Lasers
  267
- High-Accuracy Positioning System (HAPS)
  267
- Charging Station
  268
Chapter 10: Technical Specifications

269
- Dimension Drawings
  269
  - HD-1500 Platform
    269
  - HD-1500 Charging Station
    272
- HD-1500 Platform Specifications
  273
  - Physical
    273
  - Performance
    274
  - Sensors
    275
- HD-1500 Charging Station Specifications
  275
  - Power Supply Box Specifications
    275
  - Docking Target Specifications
    276
Chapter 11: HD-1500 Default Safety Zones

277
- Default Safety Zones
  277
Chapter 12: Glossary

299

Omron HD-1500 Platform User Manual (256 pages)

Brand: Omron | Category: Robotics | Size: 14.63 MB

Intended Audience
3
Units
3
Manual Information

4
- Page Structure
  4
- Special Information
  4
Sections in this Manual

7
- Table of Contents
  8
Terms and Conditions Agreement

14
Safety Precautions

17
- Definition of Precautionary Information
  17
- Symbols
  17
- Dangers
  18
- Warnings
  18
- Cautions
  23
Precautions for Safe Use

25
Precautions for Correct Use

28
Regulations and Standards

31
Related Manuals

33
Glossary

34
Revision History

37
- Overview
  39
Intended Use

41
Features and Components

44
- Lasers
  44
- Drive Train and Suspension
  45
- Skins
  46
- AMR Controller
  47
- Battery
  47
- E-STOP Buttons
  48
- Operator Panel
  48
- Pendant
  49
- Light Strips and Discs
  50
- Speakers
  50
- Charging Station
  50
- Charging Contacts
  51
- User Access Panel
  51
- Input and Output Control
  52
- Wireless Antennas
  52
- Localization Sensors
  52
- Interlock Switches
  52
- Electronics Bay
  53
- Payload Mounting Surface
  53
Autonomous Navigation

54
Information Labels

55
Model Numbers

58
Optional Items

59
- EM2100 Fleet Manager
  59
- Additional E-STOP Buttons
  60
- Additional Signal Beacons
  60
- Additional Warning Buzzers
  61
- Side Lasers
  61
- Spare Battery
  62
- High-Accuracy Positioning System
  62
- Top Plate
  63
Software

64
- System Requirements
  64
- ARAM Software
  65
- Aramcentral Software
  65
- Mobileplanner Software
  66
- ARCL Programming Language
  67
- Integration Toolkit
  67
- Setnetgo Software
  68
Payload Considerations

69
- Payload Structures
  69
- Power Consumption
  71
Coordinate System

72
- Specifications
  
  73
Performance Specifications

74
Physical Specifications

75
- Dimensions
  75
- Weights
  77
- Payload Center of Gravity
  78
Environmental Specifications

81
Laser Specifications

83
Battery Specifications

84
HAPS Specifications

85
Charging Station Specifications

86
Other Specifications

87
- Safety Functions
  87
- Drive Train
  89
- Operator Panel Screen
  89
- USER PWR Connector
  90
- REG PWR Connector
  90
- SCPU Connector
  91
- LIGHTS Connector
  91
- IO 1 Connector
  91
- IO 2 Connector
  92
- COMMS Connector
  92
Installation Introduction

94
Charging Station Installation

95
Battery Installation Procedure

101
Network Connections

103
- Default Network Settings
  103
- Wired Connection Procedure
  103
- Wireless Connection
  104
Electrical Connections

106
- Wireless Antenna Connections
  106
- User Access Panel Connections
  107
Attaching the Payload

115
- Payload Structure Mounting Points
  115
- Overhanging Payloads
  117
Relocating the Operator Panel

118
Side Laser Relocation to the Payload Structure

119
- Side Laser Removal from the AMR
  119
HAPS Installation and Configuration

122
- Tape and Marker Application
  122
- Software Configuration
  123
- Goals and Tasks
  124
3-10 Attaching Warning Labels

127
3-11 Safety Commissioning

128
- Safety Commissioning Procedure
  128
3-12 Map Creation Overview

129
- Basic Mapping Tasks
  130
  - Operation
    131
Payload Movement and Transfer

133
AMR Start-Up

134
AMR Shut-Down

135
AMR Controller LED Indicators

136
Workspace

137
- Physical Barriers
  138
- Logical Barriers
  139
- Obstacles
  139
- Environmental Hazards
  139
- Restricted Zones
  140
- Operating Hazard Zones
  140
- Confined Zones
  140
- Payload Transfer Stations
  140
Clearances

141
- Rotational Clearances
  141
- Docking Clearances
  141
Narrow Passageway Behavior (Linear)

143
Narrow Passageway Behavior (Non-Linear)

144
- U-Turn in a Narrow Passageway
  144
- U-Turn through a Narrow Doorway
  144
Minimum Lane Width

146
4-10 Immobilization

147
4-11 Battery and Charging

148
- Battery Indicators and Controls
  148
- Removing the Battery
  149
- Charging Station
  151
- Charging the Battery
  153
- Balancing the Battery
  155
- Storing Batteries
  156
4-12 Operator Panel

157
- Main Screen
  157
- ON Button
  157
- OFF Button
  158
- Brake Release Button
  158
- Maintenance Ethernet Port
  158
- Main Disconnect Switch
  159
- Pendant Port
  159
4-13 Releasing the Brakes

160
4-14 Manually Pushing the AMR

161
4-15 Emergency Stop

162
- Emergency Stop Recovery Procedure
  162
4-16 Protective Stops

164
- AMR Response During Protective Stops
  164
4-17 Overspeed Protection

165
Light Discs and Optional Beacon States

166
- Driving Straight
  166
- Turn Signal
  166
- Emergency Stop
  166
- Lost
  166
- Stopped or Booting
  167
- Stopped with Warning
  167
- Obstacle Detected
  167
- Charging
  167
Light Strips and Optional Beacon States

169
- Driving Straight
  169
- Turn Signal
  169
- Emergency Stop
  169
- Lost
  170
- Stopped or Booting
  170
- Stopped with Warning
  170
- Obstacle Detected
  170
- Charging
  171
4-20 Pendant Operation

172
- Driving with the Pendant
  172
4-21 Warning Buzzer

174
4-22 Safety Laser Scanner Zones

175
- Safety Zone Pairs
  175
4-23 Wireless Considerations

188
- Signal Availability
  188
- Bandwidth
  188
- Port Forwarding
  188
4-24 Motion Limits

189
4-25 Emergency Situations

190
4-26 Tilt Detection

191
4-27 Interlock Switches

192
Collecting Troubleshooting Information

194
Restoring the Default Configuration

195
Power Supply Box Problems

196
Battery Problems

198
- Low Battery Recovery
  198
- Battery Charging Problems
  198
- Leaking Batteries
  199
Exposure to Liquids

201
AMR Start-Up Problems

202
AMR Controller Errors

203
Operator Panel Information

204
- Stop Flags
  204
- Text Messages
  205
Maintenance Introduction

208
AMR Lock-Out Tag-Out Procedure

210
Charging Station Lock-Out Tag-Out Procedure

211
Lifting the AMR

212
Drive Power Indicator Check Procedure

214
Inspection Intervals

215
Stored Batteries

219
Cleaning

220
- Cleaning Intervals
  220
- Cleaning AMR Charging Contacts
  220
- Cleaning the Power Supply Box Cooling Ducts
  221
- Cleaning Lasers Lenses
  222
- Cleaning Caster Treads
  222
- Cleaning Drive Wheels
  222
Replacing Items

224
A-1 Unpacking

238
A-2 Parts List

245
A-3 Side Laser Configuration

247
A-4 Input and Output Control

249

Omron HD-1500 Platform Assembly Instructions Manual (104 pages)

Brand: Omron | Category: Robotics | Size: 3.39 MB

Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
11
Warranty and Limitations of Liability
11
Application Considerations
12
Disclaimers
12
Safety Precautions
14
Definition of Precautionary Information
14
Symbols
14
Dangers
15
Warnings
15
Cautions
17
Precautions for Safe Use
19
Precautions for Correct Use
22
Regulations and Standards
25
Conformance to EU Directives
25
Related Manuals
28
Glossary
29
Revision History
32
Overview
33
Assembly Instructions
34
Intended Use
35
Features and Components
38
Lasers
38
Skins
39
AMR Controller
39
Battery
40
E-Stop Buttons
40
Operator Panel
41
Pendant
42
Light Strips and Discs
42
Speakers
42
User Access Panel
43
Wireless Antennas
43
Interlock Switches
44
Electronics Bay
44
Payload Mounting Surface
44
Autonomous Navigation
45
Optional Items
47
EM2100 Fleet Manager
47
Additional E-Stop Buttons
47
Additional Warning Lights
48
Additional Warning Buzzers
49
Top Plate
49
Software
50
System Requirements
50
Payload Considerations
52
Payload Structures
52
Coordinate System
55
Specifications
57
Performance Specifications
58
Physical Specifications
59
Dimensions
59
Weights
60
Payload Center of Gravity
60
Environmental Specifications
64
AMR Environmental Specifications
64
Battery Environmental Specifications
64
Pendant Environmental Specifications
65
Laser Specifications
66
Battery Specifications
67
Other Specifications
68
Safety Functions
68
USER PWR Connector
70
REG PWR Connector
71
SCPU Connector
71
LIGHTS Connector
72
IO 1 Connector
72
IO 2 Connector
72
COMMS Connector
73
Installation
75
Installation Introduction
76
Battery Installation Procedure
77
Network Connections
79
Default Network Settings
79
Wired Connection Procedure
79
Wireless Connection
80
Electrical Connections
82
Wireless Antenna Connections
82
User Access Panel Connections
83
Attaching the Payload
91
Payload Structure Mounting Points
91
Attaching Warning Labels
94
Safety Commissioning
95
Safety Commissioning Procedure
95
Operation
97
Releasing the Brakes
98
Manually Pushing the AMR
99
AMR Response During Protective Stops
100

Omron HD-1500 Platform Safety Manual (70 pages)

Mobile Robot

Brand: Omron | Category: Robotics | Size: 3.07 MB

Table of Contents
5
Chapter 1: Alerts and Special Information

7
- Alert Levels
  7
- Alert Icons
  7
  - Falling Hazards
    8
- Special Information
  9
Chapter 2: Operational Safety

11
- Definitions
  11
- General Hazards
  11
- Unprotected Areas
  13
- What to Do in an Emergency
  16
  - Releasing the Brakes
    17
  - Releasing an E-Stop
    19
- User's Responsibilities
  20
  - Electrical Hazards
    21
  - Magnetic Field Hazards
    21
  - Burn Hazard
    22
  - Qualification of Personnel
    22
  - Payload Movement and Transfer
    23
  - Configurable Warning Buzzer
    23
  - Speakers
    24
  - Mechanical Brakes
    24
  - Fleet Management
    25
  - Other Hazards
    26
- Risk Assessment
  26
  - Exposure
    26
  - Severity of Injury
    26
  - Obstacle Avoidance
    26
  - Safety System Behavior
    27
- Environment
  27
  - General Environmental Conditions
    27
  - Public Access
    28
  - Operating Clearances
    28
  - Obstacles
    30
- Intended and Non-Intended Use
  31
  - Intended Use
    31
  - Non-Intended Use
    31
  - HD-1500 Platform Modifications
    33
- Safety Considerations When Performing Maintenance
  33
  - Electrical Hazards
    34
  - Electrical Hazard Precautions
    34
  - Burn Hazard
    34
  - ESD Hazards
    35
- Safety Measures Prior and after Maintenance
  35
  - Lock-Out, Tag-Out Procedure
    35
- Safety Inspection
  39
  - Safety and Warning Devices
    39
  - Warning Labels
    40
- Protective Stops Initiated by AMR Safety Lasers
  41
- Safety System Overspeed Faults
  42
- Laser Safety
  42
- Interlock Switches
  44
- Battery Safety
  45
  - Battery Safety Precautions
    46
  - Battery Maintenance
    48
- Charging Station
  48
  - Safety Precautions
    49
- Payload Structure
  53
  - Safety
    54
  - Considerations
    55
- Additional Safety Information
  63
  - Mobile Robot HD Safety Manual (Cat. No. I647)
    64
- Additional Safety Information
  64
- Disposal
  64
Chapter 3: Safety Function Description

65
- And PFH
  65

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Omron HD-1500 Platform Manuals

Omron HD-1500 Platform User Manual (305 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Setup

Chapter 4: Configuration

Chapter 5: Payload Structures

Chapter 6: Connectivity

Chapter 7: Operation

Chapter 8: Maintenance

Chapter 9: Options

Chapter 10: Technical Specifications

Chapter 11: HD-1500 Default Safety Zones

Chapter 12: Glossary

Omron HD-1500 Platform User Manual (256 pages)

Table of Contents

Manual Information

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Related Manuals

Glossary

Revision History

Intended Use

Features and Components

Autonomous Navigation

Information Labels

Model Numbers

Optional Items

Software

Payload Considerations

Coordinate System

Specifications

Performance Specifications

Physical Specifications

Environmental Specifications

Laser Specifications

Battery Specifications

HAPS Specifications

Charging Station Specifications

Other Specifications

Installation Introduction

Charging Station Installation

Battery Installation Procedure

Network Connections

Electrical Connections

Attaching the Payload

Relocating the Operator Panel

Side Laser Relocation to the Payload Structure

HAPS Installation and Configuration

3-10 Attaching Warning Labels

3-11 Safety Commissioning

3-12 Map Creation Overview

Payload Movement and Transfer

AMR Start-Up

AMR Shut-Down

AMR Controller LED Indicators

Workspace

Clearances

Narrow Passageway Behavior (Linear)

Narrow Passageway Behavior (Non-Linear)

Minimum Lane Width

4-10 Immobilization

4-11 Battery and Charging

4-12 Operator Panel

4-13 Releasing the Brakes

4-14 Manually Pushing the AMR

4-15 Emergency Stop

4-16 Protective Stops

4-17 Overspeed Protection

Light Discs and Optional Beacon States

Light Strips and Optional Beacon States

4-20 Pendant Operation

4-21 Warning Buzzer

4-22 Safety Laser Scanner Zones

4-23 Wireless Considerations