Nordson PURBlue 4 Manuals

Nordson PURBlue 4 Manuals

Manuals and User Guides for Nordson PURBlue 4. We have 1 Nordson PURBlue 4 manual available for free PDF download: Customer Product Manual

Nordson PURBlue 4 Customer Product Manual

Nordson PURBlue 4 Customer Product Manual (250 pages)

High-Output Adhesive Melter

Brand: Nordson | Category: Industrial Equipment | Size: 9.49 MB

Table of Contents

Table of Contents
3
Safety

9
- Safety Alert Symbols
  9
- Responsibilities of the Equipment Owner
  10
- Applicable Industry Safety Practices
  11
- Equipment Safety Information
  13
  - Equipment Shutdown
    14
    
    Relieving System Hydraulic Pressure
    14
    
    De-Energizing the System
    14
    
    Disabling the Applicators
    14
  - General Safety Warnings and Cautions
    15
  - Other Safety Precautions
    18
  - First Aid
    18
- Safety Labels and Tags
  19
Description

21
- Other Sources of Information
  22
  - Online Support
    22
- Product Description
  23
  - Intended Use
    24
  - Limitations of Use
    24
  - Additional Limitations of Use for PUR Adhesives
    24
  - Melter Identification
    24
  - Modes of Operation
    25
  - Pressure Control Options
    26
- Key Components
  28
- Optional Equipment
  30
Installation

31
- Quick-Start
  31
- Overview
  31
  - Installation Tasks
    32
  - Experience of Installation Personnel
    32
- Installation Requirements
  34
  - Clearances
    34
  - Electrical Power
    36
  - Compressed Air
    36
  - Other Considerations
    37
- Unpacking the Melter
  38
  - Customer-Supplied Materials
    38
  - Contents of the Installation Kit
    38
- Mounting the Melter
  40
- Configuring the Electrical Service
  41
- Connecting Hoses and Guns
  46
- Connecting a Compressed Air Supply
  48
- Connecting a Pressure Control Signal
  49
- Setting up the Melter
  50
- Installing Melter Inputs
  64
- Installing Melter Outputs
  68
- Setting up Gear-To-Line Operation
  72
- Setting up the Motor Control
  74
- Installing Optional Equipment
  76
- Connecting a Gun Driver, Pattern Controller, or Timer
  76
- Flushing the Melter
  76
Operation

78
- Melt Plate Operation and more about Heated Components
  78
- Loading an Adhesive Slug
  79
- Starting the Melter
  81
- Operating in Manual Mode
  82
- Operating in Gear-To-Line Mode
  83
- Adjusting the PCV
  84
  - Manual PCV (X Option)
    84
  - Flow Control Bypass (F Option)
    85
- Placing the System in Standby
  85
- Monitoring the Melter
  86
- Adjusting Component Temperatures
  99
- Entering the Melter Password
  103
- Using Melter Function Keys
  104
  - Heaters Key
    104
  - Pump Enable Key
    105
  - Pump Mode Key
    105
  - Setup Key
    106
  - Seven-Day Clock Key
    106
  - Standby Key
    107
- Shutting down the Melter
  108
Maintenance

109
- Preventive Maintenance Tasks
  109
- Relieving System Pressure
  111
- Locking out External Communications
  111
- Flushing the Melter
  112
- Cleaning the Melter
  113
- Cleaning the Hopper and Melt Plate
  115
- Cleaning the Reservoir and Level Sensors
  116
- Cleaning the Piston
  118
- Calibrating the Hopper-Empty Sensor
  119
- Calibrating the Level Sensors
  120
- Calibrating the Pump Speed Display
  122
Troubleshooting

123
- Safety
  123
- Melter Faults
  124
- Motor/Piston Control Faults
  127
- Motor Drive Faults
  129
- Pump Operational Status
  132
- Using the Troubleshooting Flow Chart
  134
Parts

175
- Melter Part Numbers
  177
- Top Support Plate Assembly Parts
  178
- Hopper/Melt Plate Assembly Parts
  180
- Reservoir Assembly Parts
  182
- Pivot Lid Assembly Parts
  184
- Pump/Drive/Manifold Assembly Parts
  187
  - Drive Assembly
    188
  - Pump/Manifold Assembly
    190
  - Pump Assembly
    192
- Pressure Control Option Parts
  193
  - Manual PCV (X Option)
    193
  - Flow Control Bypass (F Option)
    194
- Electrical Component Parts
  196
  - Control Panel Assembly
    196
  - Other Circuit Boards and Electrical Components
    198
  - Main Board Fuses
    200
  - Heaters
    201
  - Rtds (Sensors)
    202
  - Thermostat Assembly
    203
- Recommended Spare Parts
  204
- Optional Equipment
  205
Technical Data

207
- General Specifications
  207
- Motor and Pump Specifications
  207
- Electrical Specifications
  208
- Heater Specifications
  208
- Dimensions
  209
- Conduit Penetration Sizes
  210
- Wiring Diagram
  211
- Flow Control Bypass Pneumatic Schematic
  213
- Melter Configuration Code
  214
Calculating Melter Power Requirements

215
Operating Parameters

219
- Standard
  220
- Pressure Control
  225
- Temperature Control
  226
- Input Setup
  231
- Output Setup
  236
- PUR Timer
  237
- Seven-Day Clock
  238
  - Example 1
    239
  - Example 2
    239
  - Example 3
    239
- Automatic Fill Timer
  249
- PID Selection
  249

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