Nordson PURBlue EC Manuals

Nordson PURBlue EC Manuals

Manuals and User Guides for Nordson PURBlue EC. We have 1 Nordson PURBlue EC manual available for free PDF download: Manual

Nordson PURBlue EC Manual

Nordson PURBlue EC Manual (182 pages)

Adhesive Melters

Brand: Nordson | Category: Industrial Equipment | Size: 2.91 MB

Table of Contents

Table of Contents
3
Nordson International

11
- Europe
  11
  - Distributors in Eastern & Southern Europe
    11
- Outside Europe / Hors D'europe / Fuera de Europa
  12
  - Africa / Middle East
    12
  - Asia / Australia / Latin America
    12
  - Japan
    12
  - North America
    12
Safety

13
- Safety Alert Symbols
  13
- Responsibilities of the Equipment Owner
  14
- Applicable Industry Safety Practices
  16
- Equipment Safety Information
  19
  - Equipment Shutdown
    19
    
    Relieving System Hydraulic Pressure
    19
    
    De-Energizing the System
    19
    
    Disabling the Guns
    20
  - General Safety Warnings and Cautions
    21
  - Other Safety Precautions
    24
  - First Aid
    24
Introduction

25
- Intended Use
  25
  - Area of Use (EMC)
    25
    
    Operating Restrictions
    25
  - Unintended Use − Examples
    25
- Residual Risks
  26
- Definition of Terms
  26
  - Inert Gas
    26
  - Key-To-Line
    26
- Melter Description
  27
  - Illustration − Exterior
    27
  - Illustration − Interior Components
    28
  - Tank Isolation Valve
    28
  - Safety Valve Plate
    29
    
    Safety Valve
    29
    
    Pressure Control Valve
    29
    
    Plug
    29
  - Heating Plate
    29
  - Tank
    30
  - Cable Glands
    30
    
    Melter Inputs/Outputs
    30
  - Electrical Cabinet
    31
  - ID Plate
    32
Installation

33
- Transport
  33
- Storage
  33
- Unpacking
  33
  - Lifting (Unpacked Melter)
    34
- Installation Requirements
  34
  - Required Space
    34
  - Exhausting Material Vapors
    35
- Installation Personnel's Experience
  35
- Electrical Connections
  36
  - General Notes
    36
  - Observe When Using Residual Current Circuit Breakers
    36
  - Laying Cable
    36
  - Operating Voltage
    36
  - External Control/Signal Circuits
    37
  - Power Supply Connection
    37
- Setting Timer Relay (Inert Gas Interval)
  38
- Installing Melter Inputs and Outputs
  39
- Information on I/O Expansion Board
  41
  - Standard Inputs
    41
  - Standard Outputs
    43
- Connecting Hose
  44
  - Connecting Electrically
    44
  - Connecting
    44
    
    Second Open-Jawed Wrench
    44
  - Disconnecting
    45
    
    Relieving Pressure
    45
- Connecting Inert Gas
  46
- Installing Gun
  47
  - Conditioning Compressed Air for Gun Control Modules
    47
- Removing Melter
  47
- Disposing of Melter
  47
Operation

49
- Modes
  49
- Initial Startup
  50
  - Purging Melter
    50
- Filling the Tank
  52
  - Maximum Level
    52
- Setting up the Melter
  53
  - Control Panel − Overview
    53
  - Setting Operating Parameters
    54
  - Helpful Information
    55
- Saving and Restoring Settings
  56
- Daily Startup
  57
- Daily Switchoff
  58
- Switching off in an Emergency
  58
- Monitoring Aids
  59
  - LED Ready
    59
  - LED Fault
    59
  - LED Service Required (Wrench Symbol)
    59
    
    Resetting Service LED
    59
  - LED Pump
    59
- Change History Log
  60
  - Calling up Change History Log
    60
  - Structure of Change History Log
    61
    
    Example 1 − Parameter Changed
    61
    
    Example 2 − Setpoint Temperature Changed
    61
    
    Example 3 − Empty Log Entry
    61
- Entering Password
  62
- Heated Components
  63
  - Meaning of LED Colors of Component Keys
    63
  - Setpoint Temperature (Original State)
    63
- Adjusting Setpoint Temperatures
  64
- Checking Temperatures
  68
- Functions and Function Keys
  70
  - Standby
    70
    
    Manual Entry/Exit with the Key
    70
    
    Automatic Exit Via Parameter 26
    70
    
    Automatic Entry/Exit Via the Seven-Day Clock
    70
    
    Automatic Entry Via External Input 1
    71
    
    Entry/Exit Via External Input 1 − 4
    71
    
    Helpful Information
    71
  - Pump
    71
  - Heater
    71
  - Seven-Day Clock
    72
    
    Bypassing the Seven-Day Clock
    72
  - Setup
    72
- Controls Pump Speed and Purge Mode
  73
- Important When Changing Material
  75
- Communication Via Serial Interface
  75
- Settings Record
  76
Maintenance

77
- Notes on Cardan Joint
  78
- Preventive Maintenance
  79
- External Cleaning
  80
- Purging with Cleaning Agent
  81
- Fan and Air Filter
  82
- Motor / Gear Box
  84
  - Important for Mechanical Pressure Control Valve
    86
  - Cleaning Tank by Hand
    87
- Safety Valve Plate
  88
  - Replacing Plug (O-Ring)
    89
- Pneumatic Safety Valve
  92
- Maintenance Record Form
  93
Troubleshooting

95
- Fault Numbers
  96
  - F1, F2 and F3 Faults
    97
  - F4 Fault
    98
- Resetting Melter
  99
  - Structure of Fault Log
    100
- Board Overview
  101
  - Leds and Fuses on Main Board
    102
- Troubleshooting Tables
  103
  - Control Panel Does Not Function
    104
  - No Material (Motor Does Not Rotate)
    105
  - Material Pressure too High
    107
  - Others
    108
Repair

109
- Notes on Cardan Joint
  110
- Replacing Pump
  111
  - Detaching Pump
    112
- Replacing Motor
  113
- Replacing Safety Valve
  115
- Replacing Motor Controller
  116
  - Observe When Performing Work Behind Electrical Equipment Covers
    117
  - Replacing Heater Cartridges
    118
    
    Reservoir
    119
- Band Heater
  120
- Replacing Control Panel (Service Kit)
  121
Parts

123
- How to Use Illustrated Parts List
  123
  - Component Designation
    123
- Assembly Overview
  124
- Spare Parts, Service Kits and Accessories
  127
  - Safety Valve
    127
  - Gear Pump
    128
  - Pressure Control Valve
    129
  - Inert Gas Equipment
    130
  - Manifold
    132
  - Manifold Accessories
    133
  - Bypass Plate
    134
  - Heating Plate
    135
- Ship-With-Kit
  136
- Electrical Components
  137
- Additional Service Kits
  140
  - Fuses Main Board
    140
  - Main Board
    141
  - Front Panel
    142
  - CPU Board
    142
  - RTD Sensor
    142
  - Temperature Switches (Thermostats)
    142
  - Panel Latch
    143
  - By-Pack Frequency Converter
    143
- Additional Accessory Kits
  144
  - Casters
    144
- Accessories for Pneumatic Connection by the Customer
  144
Technical Data

145
- General Data
  145
- Temperatures
  146
- Electrical Data
  146
- Mechanical Data
  146
Options

147
- Casters
  147
  - Installing Kit (Accessory)
    147
General Instructions Regarding Working with

149
Application Materials

149
- Definition of Terms
  149
- Manufacturer Information
  149
- Liability
  149
- Risk of Burns
  149
- Vapors and Gases
  150
- Substrate
  150
- Processing Temperature
  150
- Important Note for Polyurethane Materials (PUR
  150
Operating Parameters

151
- Parameter Groups - Overview
  151
- Restore Melter Default Settings
  151
- Original State
  151
- Standard
  152
- Input Setup
  161
  - Standard Inputs
    161
  - Optional Inputs
    163
- Output Setup
  164
  - Standard Outputs
    164
  - Optional Outputs
    165
- Seven-Day Clock
  166
  - Setting Internal Clock (Realtime Clock
    166
  - Creating Schedule
    166
    
    Example 1
    172
    
    Example 2
    172
    
    Example 3
    172
- Timer for Automatic Filling
  173
- Output (Control Option 3): Reversal of Fault Logic
  173
- PID Selection
  173
Melter Communication

175
- Software Availability
  175
- System Requirements
  175
- Installing the Software
  176
  - Removing the Software from Your PC
    177
- Linking PC and Melter
  177
- Using Nordson Configuration Manager
  178
  - Saving Melter Settings
    178
  - Restoring Melter Settings
    179
  - Upgrading or Restoring Melter Firmware
    180
- Troubleshooting
  182

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