Nordson PURBluet 4 Manuals

Manuals and User Guides for Nordson PURBluet 4. We have 1 Nordson PURBluet 4 manual available for free PDF download: Manual

Nordson PURBluet 4 Manual (244 pages)

Adhesive Melter

Brand: Nordson | Category: Industrial Equipment | Size: 9 MB

Table of Contents
3
Safety Alert Symbols
9
Responsibilities of the Equipment Owner
10
Safety Information
10
Instructions, Requirements, and Standards
10
User Qualifications
11
Applicable Industry Safety Practices
11
Intended Use of the Equipment
11
Instructions and Safety Messages
12
Installation Practices
12
Operating Practices
12
Maintenance and Repair Practices
13
Equipment Safety Information
13
Equipment Shutdown
14
Relieving System Hydraulic Pressure
14
De-Energizing the System
14
Disabling the Applicators
14
General Safety Warnings and Cautions
15
Equipment Type
15
Other Safety Precautions
18
First Aid
18
Safety Labels and Tags
19
Introduction
21
Other Sources of Information
22
Online Support
22
Product Description
23
Intended Use
24
Limitations of Use
24
Additional Limitations of Use for PUR Adhesives
24
Melter Identification
24
Modes of Operation
25
Pressure Control Options
26
Key Components
28
Optional Equipment
30
Installation
31
Quick-Start
31
Overview
31
Installation Tasks
32
Experience of Installation Personnel
32
Installation Requirements
34
Clearances
34
Electrical Power
36
Compressed Air
36
Other Considerations
37
Unpacking the Melter
38
Customer-Supplied Materials
38
Contents of the Installation Kit
38
Mounting the Melter
40
Configuring the Electrical Service
41
Connecting Hoses and Guns
46
Connecting a Compressed Air Supply
49
Connecting a Pressure Control Signal
50
Setting up the Melter
53
Quick Setup
53
Operating Parameters
55
Parameter Numbers
55
Group Description
55
Selecting Operating Parameters
56
Reading or Editing Operating Parameters
57
Setpoint Temperature of the Tank, Hoses, and Guns
61
Save and Restore Melter Settings
63
Review Parameter and Setpoint Temperature Changes
64
Installing Melter Inputs
66
Control Option
69
Installing Melter Outputs
70
Output Terminals
72
Operating Parameter
72
Control Options
72
Setting up Gear-To-Line Operation
74
Setting up the Motor Control
76
Installing Optional Equipment
78
Connecting a Gun Driver, Pattern Controller, or Timer
78
Flushing the Melter
78
Operation
79
Grid Operation and more about Heated Components
80
Loading an Adhesive Slug
81
Starting the Melter
83
Operating in Manual Mode
84
Operating in Gear-To-Line Mode
85
Adjusting the PCV
86
Manual PCV (X Option)
86
Automatic Pressure Control (P Option)
87
Flow Control Bypass (F Option)
87
Placing the System in Standby
87
Monitoring the Melter
88
Confirm that the Melter Is Operating Correctly
88
Monitor the Adhesive Level
89
Monitor Component Temperatures
90
Monitor Melter Faults
92
How F1, F2, and F3 Faults Are Handled
95
How F4 Faults Are Handled
96
Monitor Motor/Piston Control or Motor Drive Faults
99
Monitor the Service Interval
100
Adjusting Component Temperatures
101
Entering the Melter Password
105
Using Melter Function Keys
106
Heaters Key
106
Pump Enable Key
107
Pump Mode Key
107
Setup Key
108
Seven-Day Clock Key
108
Standby Key
109
Shutting down the Melter
110
Maintenance
111
Preventive Maintenance Tasks
111
Relieving System Pressure
113
Locking out External Communications
113
Flushing the Melter
114
Cleaning the Melter
115
Cleaning the Hopper and Grid
117
Cleaning the Tank and Level Sensors
118
Cleaning the Piston
120
Calibrating the Hopper-Empty Sensor
121
Calibrating the Level Sensors
122
Calibrating the Pump Speed Display
124
Troubleshooting
125
Safety
125
Melter Faults
126
Motor/Piston Control Faults
129
Motor Drive Faults
131
Pump Operational Status
134
Using the Troubleshooting Flow Chart
136
Troubleshooting Quick-Checks
137
Returning the Melter Setup to Factory Settings
137
Identifying Electrical Components
138
Parts
177
Using the Illustrated Parts Lists
177
Melter Part Numbers
178
Top Support Plate Assembly Parts
180
Hopper/Grid Assembly Parts
182
Reservoir Assembly Parts
184
Pivot Lid Assembly Parts
186
Pump/Drive/Manifold Assembly Parts
189
Drive Assembly
190
Pump/Manifold Assembly
192
Pump Assembly
194
Pressure Control Option Parts
195
Manual PCV (X Option)
195
Automatic Pressure Control (P Option)
196
Flow Control Bypass (F Option)
196
Electrical Component Parts
198
Control Panel Assembly
198
Other Circuit Boards and Electrical Components
200
Main Board Fuses
202
Thermostat Assembly
203
Recommended Spare Parts
204
Optional Equipment
205
Flow/Pressure Control and Pressure Indication
205
Expansion and Control Kits
205
Cooling Fan and Light Tower
205
Hoppers
206
Line-Speed Signal Generator
206
Technical Data
207
General Specifications
207
Motor and Pump Specifications
207
Electrical Specifications
208
Heater Specifications
208
Dimensions
209
Conduit Penetration Sizes
210
Wiring Diagram
211
Flow Control Bypass Pneumatic Schematic
212
Calculating Melter Power Requirements
213
Operating Parameters
217
Standard
218
Enter Password
218
Fault Log
218
Create Password
221
Pressure Control
223
Temperature Control
224
Temperature Units
224
Input Setup
228
Standard Input
228
Output Setup
232
Optional Output
232
PUR Timer
233
Seven-Day Clock
234
Example 1
235
Example 2
235
Example 3
235
Automatic Fill Timer
244
PID Selection
244

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