Nordson AltaBlueA4TP Manuals

Nordson AltaBlueA4TP Manuals

Manuals and User Guides for Nordson AltaBlueA4TP. We have 1 Nordson AltaBlueA4TP manual available for free PDF download: Customer Product Manual

Nordson AltaBlueA4TP Customer Product Manual

Nordson AltaBlueA4TP Customer Product Manual (276 pages)

TT Adhesive Melter

Brand: Nordson | Category: Melting Machines | Size: 4.9 MB

Table of Contents

Table of Contents
3
Safety

9
- Safety Alert Symbols
  9
- Responsibilities of the Equipment Owner
  10
- Applicable Industry Safety Practices
  11
- Equipment Safety Information
  13
  - Equipment Shutdown
    14
    
    Relieving System Hydraulic Pressure
    14
    
    De-Energizing the System
    14
    
    Disabling the Applicators
    14
  - General Safety Warnings and Cautions
    15
  - Other Safety Precautions
    18
  - First Aid
    18
- Safety Labels and Tags
  19
Description

21
- Other Sources of Information
  22
  - User's Guide
    22
  - Online Support
    22
- Product Description
  23
  - Intended Use
    24
  - Limitations of Use
    24
  - Modes of Operation
    24
  - Melter Identification
    25
- Key Components
  26
- Optional Equipment
  28
Installation

29
- Quick-Start
  29
- Overview
  29
- Installation Requirements
  32
  - Clearances
    32
  - Electrical Power
    34
  - Electrical Enclosure Ventilation
    34
  - Other Considerations
    34
- Unpacking the Melter
  35
  - Customer-Supplied Materials
    35
  - Contents of the Installation Kit
    35
- Removing the Base Panels
  37
- Mounting the Melter
  38
- Configuring the Electrical Service
  40
- Connecting Hoses and Guns
  42
- Setting up the Melter
  44
- Setting up the Motor Control
  58
- Installing Melter Inputs
  61
- Installing Melter Outputs
  65
- Setting up Gear-To-Line Operation
  68
- Reinstalling the Base Panels
  72
- Installing Optional Equipment
  73
- Flushing the Melter
  73
Operation

75
- Additional Information
  75
  - More about Heated Components
    76
- Filling the Tank
  77
- Starting the Melter
  78
- Manually Adjusting the Pump Speed
  82
- Adjusting the Pressure Control Valve
  83
- Monitoring the Melter
  84
- Adjusting Component Temperatures
  97
- Entering the Melter Password
  102
- Using Melter Function Keys
  103
  - Heaters Key
    103
  - Master Pump Enable Key
    104
  - Setup Key
    104
  - Seven-Day Clock Key
    105
  - Standby Key
    106
- Shutting down the Melter
  107
Maintenance

109
- Maintenance Schedule
  109
- Relieving System Pressure
  111
- Locking out External Communications
  111
- Cleaning the Melter
  112
- Replacing the Adhesive Filter
  114
- Cleaning the Tank
  116
- Tightening the Pump Screws
  118
- Calibrating the Level Sensor
  120
Troubleshooting

123
- Safety
  123
- Melter Faults
  124
- Motor Control Faults
  126
- Motor Drive Faults
  127
- Motor Drive Parameters
  130
  - Changing a Motor Drive Parameter
    130
  - Motor Drive Parameter Settings
    132
- Calibrating the Pump Speed Display
  138
- Pump Operational Status
  139
- Using the Troubleshooting Flowchart
  142
Parts

179
- Melter Assembly Part Number
  180
- Unit Assembly Parts
  181
- Base Assembly Parts
  193
- Pump, Manifold, and Drive Assembly Parts Lists
  194
  - Pump/Manifold/Drive Module Parts
    194
  - Pump Parts
    198
  - Manifold Parts
    200
- Voltage Module Parts
  202
  - Circuit Boards and Motor Drive
    212
  - Cables and Harnesses
    213
  - Communication Cable
    213
  - Low-Level Control Box
    213
  - Fuses
    214
- Recommend Spare Parts and Supplies
  215
Technical Data

217
- General Specifications
  217
- Electrical Specifications
  217
- Heater Specifications
  218
- Motor and Pump Specifications
  218
- Dimensions
  219
  - A4 Melter
    219
- Conduit Penetration Sizes
  220
- Wiring Diagram
  220
Calculating Melter Power Requirements

233
Operating Parameters

238
- Standard
  238
- Pressure Control
  243
- Temperature Control
  244
- Input Setup
  248
- Output Setup
  250
- Seven-Day Clock
  252
  - Example 1
    253
  - Example 2
    253
  - Example 3
    253
- Automatic Fill Timer
  262
- PID Selection
  262
Melter Communications

263
- Software Availability
  263
- System Requirements
  263
- Installing the Software
  264
  - Removing the Software from Your PC
    266
- Connecting the PC and the Melter
  267
- Using Nordson Configuration Manager
  268
  - Saving and Restoring Melter Settings
    268
  - Upgrading or Restoring Melter Firmware
    270
- Troubleshooting
  273
  - Using Nordson Configuration Manager
    273

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