Navistar ProStar+ Manuals

Manuals and User Guides for Navistar ProStar+. We have 1 Navistar ProStar+ manual available for free PDF download: Operation And Maintenance Manual

Navistar ProStar+ Operation And Maintenance Manual (304 pages)

Brand: Navistar | Category: Trucks | Size: 8 MB

Table of Contents
5
Cautions and Warnings
13
Preface
13
Section 1 - Foreword
13
Assistance Guide
14
Component Code Numbers
14
- Line Set Ticket
  15
Vehicle Storage Instructions
15
Diesel Exhaust Fluid (DEF) Storage
17
Exterior Noise Emissions
17
Noise Emissions Warranty
17
Emission Control Systems
18
- HD-OBD Foreword
  18
- Warranty
  19
- Supplemental Federal Emission Control System
  20
Tampering with Noise Control System Prohibited
18
Reporting Safety Defects
20
- U.S. Registered Vehicles
  20
- Canadian Registered Vehicles
  20
Customer Security Guide for International
21
Safety Recalls and Authorized Field Changes
21
Trucks
21
Optional Diamond Logic Electronic Application Solutions
23
- Section 2 - Model Description
  25
Available Models
25
Introduction
25
Vehicle Identification
28
- Vehicle Identification Number (VIN)
  28
- Feature Codes
  28
- Engine Serial Number
  28
- Line Set Ticket
  29
Exterior Components
30
Cab Entry and Exit
33
Hood
33
- Raising the Hood
  33
- Lowering the Hood
  34
Chassis Skirts
35
- Chassis Skirt Removal
  36
- Chassis Skirt Installation
  37
- Extended Chassis Skirts
  37
- Section 3 - Inspection Guide
  39
Luggage Box Access
35
- Driver and Passenger Side
  35
Introduction
39
- General Information
  39
Tractor Inspection
40
Introduction
59
- General Information
  59
- Electrical
  59
- Electrical System
  59
Dash Components
60
Overhead Console
60
- Instrument Panel Gauge Cluster
  61
- Warning Indicators
  62
- Gauges
  65
- Instrument Panel Gauge Cluster Alarms
  67
- Direct Drive Warning Indicators
  69
- Integral Digital Display
  70
- General Text and Warning Messages
  72
- Optional Instrument Panel Gauge Cluster Compass
  73
- Calibration Procedure
  73
- Compass Declination Zone Set Procedure
  73
- Compass Directional Calibration Procedure
  76
- Integral Digital Display Detailed Information
  78
- Switches
  92
- Headlights
  92
- Daytime Running Lights (DRL)
  92
- Lights on with Wipers
  92
- Park Lights
  92
- Panel Lighting
  92
- Dome Lighting
  93
- Courtesy Lights
  93
Steering Wheel Controls
94
- Cruise Control
  95
Steering Column and Switches
96
Center Dash Panel / Wing Panel
98
- Gauges
  99
- Switches
  99
- Climate Control
  104
- Air Conditioning
  107
- Dehumidification
  107
Electronic Touchscreen
107
- Vehicle Infotainment System
  107
Door and Window Controls
108
- Door Lock / Unlock
  108
- Cab Doors and Locks
  108
- Remote Keyless Entry Operation (Optional)
  109
- Lock / Unlock from Interior
  110
- Automatic Door Lock Function
  110
- Driver / Passenger Windows
  111
- Manual Operation
  111
- Power Operation
  111
- Window Lockout Function
  111
- Mirror Controls
  111
- Vent Window
  111
Smartwave ® Display
108
Bendix Wingman Advanced ® Collision Warning System
112
Bendix Wingman Fusion
114
- System
  114
Driver Interface Unit
115
Meritor Wabco Onguard™ Collision Safety System
116
Driver Reward
117
- Section 5 - Sleeper Features
  119
Introduction
119
- General Information
  119
- Main Features
  119
Lighting
121
- Dome Light
  121
- Reading Lights
  121
- Floor Lights
  121
- Accent Lights
  121
Sleeper Control Panel
122
- General Information
  122
- Accent Light Dimmer Switch
  123
- Accent Light Switch
  123
- Sleeper Dome / Floor Light Switch
  123
- Engine Control Switch
  123
- Auto Start / Stop System
  124
- Manual Climate Controls
  126
- No-Idle Heating
  127
- Power Receptacle
  127
- Radio Remote Control
  127
- Remote Power Inverter Panel
  127
Windows
128
- General Information
  128
Bunk Restraint System
129
- General Information
  129
- Adjustable Belts
  129
- Restraint Webbing System
  129
Lower Bunk
131
- General Information
  131
Upper Bunk
132
- General Information
  132
- Entering the Upper Bunk
  133
- Exiting the Upper Bunk
  134
Cabinets / Storage
135
- General Information
  135
Cabinets
136
- Refrigerator Cabinet
  136
- Horizontal Refrigerator
  137
- Dresser Cabinet
  137
- Tower Wardrobe Cabinet
  139
- Rear Wardrobe Cabinet
  140
- Airline Cabinets
  141
Convenience Features
142
- General Information
  142
- Sleeper Curtain
  142
- Television Mount
  142
- Power Inverter
  142
- Power Sockets
  142
- Speakers
  142
- Floor Covering
  142
- Sleeper Fan
  142
- Section 6 - Operation
  143
Operation Safety
143
- General Information
  143
- Cab Controls
  145
Seat Belts
145
- General Information
  145
- General Information
  146
- Operation
  147
- Care of Seat Belts
  148
Seats
149
- General Information
  149
Starting Procedures
151
- General Information
  151
- Engine Starting
  151
- After the Engine Starts
  152
- Engine Shutdown
  153
- Emergency Starting
  153
- Cold Weather
  154
- General Information
  154
- Cold Weather Starting
  154
- Cold Weather Operation
  155
- Engine Idling
  155
- Engine Idle Shutdown Timer (Optional)
  156
- Winter Front Usage
  156
- Hot Weather Operation
  156
Operating Instructions
157
- General Information
  157
- Steering
  157
- Adjustable Steering Column
  158
- General Information
  158
- Electrical
  159
- Alternator
  159
- Battery
  159
- BATTERY on Indicator
  160
- Circuit Breakers, Fuses and Fusible Links
  161
- Electrical Load Control and Shedding (ELCS)
  161
- Engine
  161
Charge Air Cooler
162
Electronic Engine Controller
162
Engine Brake
162
Engine Brake with Allison Transmissions
163
Engine Brake with Eaton Autoshift / Ultrashift Transmissions Special Driver Instructions
163
Engine Features
164
HD-OBD Overview
165
Self Diagnostics
165
Air Compressor Cycling
166
Cooling System
166
Engine Oil
167
Engine Performance Problems
167
Additional Unsafe Practices
168
Fuel
168
Fuel and Lubricant Additives
168
Fueling Procedures
168
Hazards of Diesel Fuel / Gasoline Blends
168
Ultra Low Sulfur Diesel Fuel Requirements
168
Unacceptable Fuel Blends
168
Fueling Precautions
169
Reserve Fuel
169
Transmission
169
Transmission Fluid
169
Manual Transmissions
170
Transmission Fluid Temperature
170
Engaging the Clutch
172
Hydraulic Clutch Actuation System
173
Clutch Brake
174
Clutch Precautions
174
Double Clutch Procedures
174
Eaton Autoshift ® Transmissions
174
- Eaton Ultrashift Transmissions (Optional)
  174
- Eaton Cummins Alliance Transmissions
  175
- Eaton Navistar ® Alliance Transmissions
  175
- Allison Transmissions
  175
- Hill Start Aid / Hill Brake (Optional)
  175
- Power Take-Off Control
  175
- Rear Axles
  175
- Locking or Limited Slip Differentials
  175
- Tandem Axle Power Divider Lock (PDL) Control
  176
- Driver Controlled Differential Lock
  177
- Rear Suspension
  178
- Rear Air Ride Suspension
  178
- Rear Air Suspension Air Dump
  178
- Air Suspension System Faults
  178
Exhaust Aftertreatment
179
- Selective Catalytic Reduction System (if Equipped)
  179
- Introduction
  179
- Diesel Exhaust Fluid
  179
- DEF Tank
  179
- Low DEF Level
  180
- DEF Contamination or SCR System Fault
  184
- Exhaust Diesel Particulate Filter Regeneration
  190
- Parked Regeneration Procedure
  193
- Regeneration Inhibit Switch
  193
- Two-Position Regeneration Inhibit Switch
  194
- Three-Position Regeneration Inhibit Switch
  194
Brakes
194
- General Information
  194
- Downhill Operation
  194
- Air Brakes
  195
- General Information
  195
- Air Gauge, Low Air Pressure Beeper and Warning
  195
- Indicator
  195
- Reservoir Moisture Draining
  196
- Brake Application
  196
- Parking Brake
  196
- Parking Brake Reset
  197
- Parking Brake Alarm
  197
- Air Dryer
  198
- Trailer Brake Hand Control
  198
- Trailer Air Supply and Parking Brake Modular Controls
  198
- Parking Brake Indicator
  200
- Bobtail Proportioning System
  200
- Antilock Brake System (ABS)
  200
- General Information
  200
- ABS Operation
  201
- ABS Self Check
  201
- Antilock Driving Tips
  202
Automatic Traction Control (ATC) System
202
Towing Instructions
205
- Tow Hooks
  206
- Towing Vehicle with Front Wheels Suspended
  207
- Towing Vehicles with Driver Controlled Differential
  207
- Lock
  207
- Removing Axle Shafts before Towing
  207
- Installing Axle Shafts
  208
- Towing Vehicle with Rear Wheels Suspended
  208
Tractor-Trailer Connections
209
- Connecting / Disconnecting a Trailer to a Vehicle
  209
- With Air Suspension
  209
- Fifth Wheel Operation
  210
- Fifth Wheel Slide Switch (Optional)
  210
- Hook-Up
  210
- Un-Hook
  211
- Fifth Wheel Jaw Unlock Control
  211
- Fifth Wheel Jaw Monitoring
  212
- Section 7 - Maintenance Instructions
  213
Introduction
213
Maintenance Guidelines
213
Air Conditioning Service Checks
215
- HVAC Filters
  216
- Side Access HVAC Filter
  216
- Front Access HVAC Filter
  217
- Recirculation Filters
  217
- Sleeper HVAC Filter
  218
Chassis Lubrication
215
Supporting Your Vehicle for Service
215
Axles
218
- Front Axle
  218
- Inspection and Lubrication
  218
- Normal Maintenance
  219
- Alignment
  219
- Rear Axle
  219
- Inspection and Lubrication
  219
- Locking Differential
  219
Brakes
220
- General Information
  220
- Air Brakes
  220
- Inspection and Adjustment
  220
- Air Dryer
  222
- General Information
  222
- Desiccant Filter
  222
- Purge Valve
  222
- Heater
  223
- Air Reservoir / Tanks Moisture Draining
  223
- ABS Connections and Sensors
  223
Cab
223
- Care of Vehicle
  223
- Washing and Waxing
  223
- Bright Metal Care
  224
- Upholstery Care
  224
- Exposed Rubber and Unpainted Plastic Parts
  224
Clutch
224
- Pedal Free Travel
  224
- Hydraulic Clutch
  226
Electrical
227
- Batteries
  227
- Auto Start / Stop System Battery Cables
  228
- High Current Relay
  229
- Electrical Charging and Starting System Test
  229
- Terminal Inspection-Cleaning-Corrosion Protection
  229
- Accessory Feed Connections
  230
- Fuses and Relays
  230
Engine
230
- General Information
  230
- Engine Fluids and Contaminated Material
  231
- Scheduled Maintenance
  231
- Air Induction System
  231
- Air Restriction Gauge
  231
- Air Cleaner Element Service
  232
- Troubleshooting
  235
- Charge Air Cooler and Radiator Core Inspection and Cleaning
  236
- Inspection and Cleaning
  236
- Cooling System
  236
- Coolant Level Check
  236
- Filling Instructions
  236
- Coolant and Optional Coolant Filter
  239
- Coolant Concentration Freeze Point
  239
- Antifreeze
  239
- Fan Clutch
  239
- Fuel System
  240
- Fuel Tank Draining and Cleaning
  240
- Crankcase Ventilation Filter
  240
Frame
240
Noise Emissions - Exterior
241
- Instructions for Proper Maintenance
  241
- Air Intake System
  241
- Body
  241
- Cooling System
  241
- Engine Noise Shields / Blankets
  241
- Exhaust System
  241
Maintenance Record - Noise Control
242
DEF Tank Filling
244
Diesel Particulate Filter (DPF)
244
- Regeneration
  244
- Cleaning
  244
Drive Shafts
244
Suspension (Air and Steel Springs)
245
- Front Suspension
  245
- Rear Suspension
  245
Steering
246
- General Information
  246
- Tightening Steering Intermediate Shaft Joint Bolts
  246
- Lubrication Points
  246
- Power Steering
  247
Tires
247
- Tire Warnings
  247
- Tire Maintenance
  249
- Checking Inflation
  249
- Underinflation
  249
- Smartwave Tire Pressure Monitoring System
  249
- (Tpms)
  249
- Inspection
  250
- Loads
  250
- Dual Tires Matching
  251
- Dual Tires Mixing
  251
- Rotation
  251
- Rotation Is Advisable
  251
- Tire Replacement
  252
- Wheel and Tire Balancing
  252
- Wear
  252
- Irregular Wear
  252
- Use of Tire Chains
  253
Wheels
253
Lubrication and Maintenance Intervals
257
- Maintenance Intervals
  257
Lubrication and Fluids Charts
266
- Components Requiring Lubrication
  267
- Components Requiring Fluid Check and Fill
  268
Unit Refill Capacities
269
- Cooling System Refill Capacities
  269
- Diesel Exhaust Fluid Tank
  269
- Crankcase and Oil Filters
  269
- Hydraulic Clutch System
  269
- Power Steering Systems
  269
- Transmission
  270
- Rear Axle Unit Refill Capacities
  272
Lubricant and Sealer Specifications
273
Torque Specifications
278
- U-Bolt Nut Torque Chart
  278
- Disc Wheel Nut Torque Chart
  279
Fuse Charts
279
- Typical Interior Fuse Panel Layout
  280
- Typical Luggage Compartment Fuse Panel Layout
  281
- Typical Under-Hood Power Distribution Module
  281
- (PDM) Fuse Panel Layout
  281
- Prostar + Series Light Information
  284
- Filter List
  285
- Section 9 - Customer Assistance
  287
International Truck Warranty Program
287
Service Information
287
Index
289

Navistar Categories

Engine Tools Trucks Automobile Accessories Test Equipment

More Navistar Manuals

Navistar ProStar+ Manuals

Navistar ProStar+ Operation And Maintenance Manual (304 pages)

Table of Contents

Related Products

Navistar Categories