User Manuals: Navistar International LT Series Truck

Manuals and User Guides for Navistar International LT Series Truck. We have 1 Navistar International LT Series Truck manual available for free PDF download: Operation And Maintenance Manual

Navistar International LT Series Operation And Maintenance Manual

Navistar International LT Series Operation And Maintenance Manual (327 pages)

Brand: Navistar | Category: Trucks | Size: 4.28 MB

Table of Contents

Table of Contents
5
Assistance Guide
14
Cautions and Warnings
14
Preface
14
Section 1 - Foreword
14
Component Code Numbers
15
- Line Set Ticket
  15
Vehicle Storage Instructions
15
Diesel Exhaust Fluid (DEF) Storage
17
Exterior Noise Emissions
18
Noise Emissions Warranty
18
Tampering with Noise Control System Prohibited
18
Emission Control Systems
19
- HD-OBD Foreword
  19
- Supplemental Federal Emission Control System
  21
Reporting Safety Defects
22
- U.S. Registered Vehicles
  22
- Canadian Registered Vehicles
  22
Safety Recalls, Emission Recalls, and Authorized Field
22
Customer Security Guide for International
23
Trucks
23
Optional Diamond Logic Electronic Application Solutions
25
- Section 2 - Model Description
  26
Available Models
26
Introduction
26
Vehicle Identification
31
- Vehicle Identification Number (VIN)
  31
- Feature Codes
  31
- Engine Serial Number
  31
- Line Set Ticket
  31
Exterior Components
32
- Front View: LT ® Series - Long Sleeper
  32
- Back View: LT Series - Long Sleeper
  33
Cab Entry and Exit
34
Hood
34
- Raising the Hood
  34
- Lowering the Hood
  35
Chassis Skirts
36
- Extended Chassis Skirts (if Equipped)
  37
- Section 3 - Inspection Guide
  38
Luggage Box Access
36
- Driver-Side
  36
Introduction
38
- General Information
  38
Tractor Inspection
39
- Preparation
  39
- Exterior Lights Check
  39
- Left-Side Cab Area
  40
- Left-Side Engine Compartment
  41
- Left-Side Front of Tractor
  42
- Front of Tractor
  43
- Right-Side Front of Tractor
  44
- Right-Side Engine Compartment
  46
- Right-Side of Cab
  47
- Rear of Cab
  48
- Right-Side under Vehicle
  49
- Right-Side Rear of Tractor
  50
- Rear of Tractor
  51
- Left-Side Rear of Tractor
  52
- Fifth Wheel and Coupling Area
  53
- Battery Box (between Frame Rail)
  54
- Cab Interior Inspection
  55
  - Section 4 - Controls / Features
    57
Introduction
57
- General Information
  57
- Electrical
  57
- Electrical System
  57
Dash Components
58
Overhead Console
58
- Base Electronic Gauge Cluster Overview
  59
- Controller Operation
  60
- Screen Layout
  61
  - Overview
    61
  - Main Viewer
    61
  - Pop-Ups
    61
  - Transmission Information
    66
  - Menu Items
    66
- Overview
  67
- Direct Drive Warning Indicators
  70
- Electronic Gauge Cluster Alarms
  71
  - Sleeper Temperature General Text and Warning
    73
- Light Control Module
  73
  - Headlights
    74
  - Daytime Running Lights (DRL)
    74
  - Lights on with Wipers
    74
  - Parking Lights
    74
  - Panel Lighting
    74
  - Rocker Switches
    74
  - Dome Lighting
    74
  - Courtesy Lights
    75
Steering Wheel Controls
76
- Cruise Control
  79
Steering Column and Switches
79
Center Dash Panel / Wing Panel
84
- Auxiliary Gauges
  85
- Switches
  86
- Climate Control
  90
  - Air Conditioning
    99
Electronic Touchscreen
100
- Vehicle Information Display
  100
Door and Window Controls
101
- Door Lock / Unlock
  101
  - Cab Doors and Locks
    101
  - Remote Keyless Entry Operation (Optional)
    101
  - Lock / Unlock from Interior
    102
  - Automatic Door Lock Function
    103
- Driver / Passenger Windows
  103
  - Manual Operation
    103
  - Power Operation
    104
  - Mirror Controls
    104
  - Vent Window
    104
Predictive Cruise Control (PCC) System
104
Vehicle Telematics
105
- Overview
  105
- Telematics Module (if Equipped)
  105
- Telematics Module Indicators
  106
- Oncommand ® Link (if Equipped)
  106
Collision Warning Systems
107
- Bendix Blindspotter
  107
- Bendix Wingman Advanced Collision Warning
  107
- System
  110
- Bendix Wingman Fusion
  110
- WABCO Onguard Collision Safety System
  111
Active Steering
112
- Driver Assist Steering Features
  113
Driver Reward
113
- Section 5 - Sleeper Features
  115
Introduction
115
- General Information
  115
- Main Features
  115
Lighting
117
- Dome Light
  117
- Reading Lights
  117
- Floor Lights
  117
- Accent Lights
  117
Sleeper Control Panel
118
- General Information
  118
- Accent Light Dimmer Switch
  119
- Accent Light Switch
  119
- Sleeper Dome / Floor Light Switch
  119
- Auto Start / Stop System
  119
- Auto Start / Stop System and HVAC Controls
  121
  - Heat Mode and ESPAR Heater
    122
  - Vehicles Equipped with ESPAR Heaters
    122
  - Vehicles Not Equipped with ESPAR Heaters
    122
  - Air Conditioning Mode
    123
- Manual Climate Controls
  123
- No-Idle Heating
  125
- Power Receptacle
  125
- Radio Remote Control
  125
- Remote Power Inverter Panel
  125
Windows
126
- General Information
  126
Bunk Restraint System
127
- General Information
  127
- Adjustable Belts
  127
Restraint Webbing System (Optional)
127
Lower Bunk
129
- General Information
  129
Upper Bunk
130
- General Information
  130
- Entering the Upper Bunk
  131
- Exiting the Upper Bunk
  132
Cabinets / Storage
133
- General Information
  133
Cabinets
134
- Under Bunk Refrigerator
  134
- Refrigerator Cabinet
  134
- Dresser Cabinet
  135
- Tower Wardrobe Cabinet
  136
- Airline Cabinets
  137
Convenience Features
138
- General Information
  138
- Sleeper Curtain
  138
- Power Sockets
  138
- Television Mount
  138
- Power Inverter
  138
- Speakers
  138
- Floor Covering
  139
- Sleeper Fan
  139
  - Section 6 - Operation
    140
Operation Safety
140
- General Information
  140
- Cab Controls
  141
Cab Access
142
- Driver-Side Cab
  142
- Accessing Driver-Side Cab
  143
- Exiting Driver-Side Cab
  143
- Passenger-Side Cab
  144
- Accessing Passenger-Side Cab
  144
- Exiting Passenger-Side Cab
  145
Airbag System
145
Seat Belts
149
- General Information
  149
- Operation
  150
- Comfort Clip (if Equipped)
  151
- Rolltek SRS System Seat Belt Pretensioning Device
  153
Seats
153
- General Information
  153
- Rolltek Rollover Protection System
  155
  - Rolltek Rollover Protection System Operation
    157
  - Rolltek System Inspection and Service
    159
Starting Procedures
159
- General Information
  159
- Engine Starting
  160
- After the Engine Starts
  161
- Engine Shutdown
  161
- Emergency Starting
  161
- Cold Weather
  162
  - General Information
    162
  - Cold Weather Starting
    162
  - Cold Weather Operation
    163
  - Engine Idling
    163
  - Engine Idle Shutdown Timer (if Equipped)
    164
  - Winter Front Usage
    164
- Hot Weather Operation
  164
Operating Instructions
165
- Uphill and Downhill Operation
  165
- Steering
  165
  - Stationary Steering Column
    165
  - Tilt Steering Column (if Equipped)
    166
  - Adjustable Steering Column
    166
- Electrical
  166
  - Alternator
    166
  - Battery
    167
  - Maxwell Engine Start Module (ESM)
    167
  - Circuit Breakers, Fuses and Fusible Links
    169
  - Electrical Load Control and Shedding (ELCS)
    170
- Engine
  170
  - Charge Air Cooler
    171
  - Electronic Engine Controller
    171
  - Engine Brake
    171
  - Stalk Shifter Engine Brake
    172
  - Engine Brake with Allison Transmissions
    172
- Engine Brake with Eaton Ultrashift+ Transmission Special Driver Instructions
  172
- Engine Features
  173
- HD-OBD Overview
  173
- Self Diagnostics
  174
- Air Compressor Cycling
  174
- Engine Oil
  174
- Engine Performance Problems
  175
Fuel
175
- Ultra Low Sulfur Diesel Fuel Requirements
  175
- Unacceptable Fuel Blends
  175
- Hazards of Diesel Fuel / Gasoline Blends
  175
- Additional Unsafe Practices
  176
- Fuel and Lubricant Additives
  176
- Fueling Procedures
  176
- Fueling Precautions
  176
- Reserve Fuel
  177
Transmission
177
- Transmission Fluid
  177
- Transmission Fluid Temperature
  177
- Manual Transmissions
  178
- Engaging the Clutch
  179
- Hydraulic Clutch Actuation System
  180
- Double Clutch Procedures
  181
- Clutch Brake
  182
- Clutch Precautions
  182
- Eaton Ultrashift+ Transmissions (if Equipped)
  182
- Eaton Endurant
  182
- Allison Transmissions
  182
- International ® T14 Transmissions
  183
Transmission Features (if Equipped)
183
- Hill Start Aid / Hill Brake (if Equipped)
  183
  - Creep Mode
    183
  - Power Take-Off Control
    183
  - Coast Mode and Neutral Coast Mode
    183
  - Eaton Over-Speed Protection
    183
  - T14 Drive Modes
    183
- Rear Axles
  184
- Rear Suspension
  186
  - Rear Air Ride Suspension
    186
  - Rear Air Suspension Air Dump
    186
  - Air Suspension System Faults
    187
Exhaust Aftertreatment
187
- Selective Catalytic Reduction System
  187
  - Introduction
    187
  - Diesel Exhaust Fluid
    187
  - DEF Tank
    188
  - Low DEF Level
    188
  - DEF Contamination or SCR System Fault
    192
- Exhaust Diesel Particulate Filter Regeneration
  200
Brakes
204
- General Information
  204
- Downhill Operation
  204
- Air Brakes
  205
  - General Information
    205
  - Warning Indicator
    206
  - Reservoir Moisture Draining
    206
  - Brake Application
    207
- Parking Brake
  207
  - Parking Brake Reset
    208
  - Parking Brake Alarm
    208
- Bendix Intellipark
  208
  - Applying and Releasing the Parking Brake
    208
  - Rollaway Prevention
    209
  - Intellipark ™ LED Operation
    210
  - Cannot be Applied
    211
  - Interlock Override Mode
    212
  - Bobtail Operation
    212
  - Air Trailer Brake Release
    212
- Air Dryer
  212
- Trailer Brake Hand Control
  213
- Trailer Air Supply and Parking Brake Modular Controls
  213
- Parking Brake Indicator
  214
- Bobtail Proportioning System
  215
- Antilock Brake System (ABS)
  215
  - General Information
    215
  - ABS Operation
    215
  - ABS Self Check
    216
  - Antilock Driving Tips
    216
Automatic Traction Control (ATC) System
217
Towing Instructions
220
- Tow Hooks (if Equipped)
  221
- Towing Vehicle with Front Wheels Suspended
  222
  - Removing Axle Shafts before Towing
    222
  - Installing Axle Shafts
    224
Tractor-Trailer Connections
226
- Fifth Wheel Operation
  227
  - Fifth Wheel Slide Switch (if Equipped)
    227
  - Hookup
    228
  - Un-Hook
    228
  - Fifth Wheel Jaw Unlock Control
    229
  - Fifth Wheel Jaw Monitoring
    230
  - Section 7 - Maintenance Instructions
    231
Introduction
231
Maintenance Guidelines
231
Chassis Lubrication
233
Supporting Your Vehicle for Service
233
Air Conditioning Service Checks
234
- HVAC Filters
  234
- Side Access HVAC Filter
  235
- Recirculation Filter
  236
- Sleeper HVAC Filter
  237
Axles
237
- Front Axle
  237
  - Inspection and Lubrication
    237
  - Normal Maintenance
    238
  - Alignment
    238
- Rear Axle
  238
  - Inspection and Lubrication
    238
- Locking Differential
  239
Brakes
239
- General Information
  239
- Air Brakes
  240
  - Inspection and Adjustment
    240
- Air Dryer
  241
  - General Information
    241
  - Desiccant Filter
    242
  - Purge Valve
    242
  - Heater
    242
- Air Reservoir / Tanks Moisture Draining
  242
- ABS Connections and Sensors
  243
Cab
243
- Care of Vehicle
  243
  - Washing and Waxing
    243
  - Bright Metal Care
    243
  - Upholstery Care
    243
  - Exposed Rubber and Unpainted Plastic Parts
    244
Clutch
244
- Pedal Free Travel
  244
- Hydraulic Clutch
  245
Electrical
246
- Batteries
  246
- Auto Start / Stop System Battery Cables: LT
  247
- Vehicles Only
  247
- Auto Start / Stop System Battery Cables: International RH Vehicles Only
  248
- High Current Relay
  248
- Electrical Charging and Starting System Test
  249
- Terminal Inspection-Cleaning-Corrosion Protection
  249
- Accessory Feed Connections
  249
- Fuses and Relays
  249
Engine
250
- General Information
  250
- Engine Fluids and Contaminated Material
  250
- Scheduled Maintenance
  250
- Air Induction System
  251
- Air Restriction Gauge
  251
- Air Cleaner Element Service: LT Vehicles Only
  252
- Air Cleaner Element Service: International
  254
- Troubleshooting
  256
- Charge Air Cooler and Radiator Core Inspection and Cleaning
  257
  - Inspection and Cleaning
    257
- Cooling System
  257
  - Coolant Level Check
    257
  - Top-Off Coolant Fill Method
    258
  - Top-Off Instructions for International A26
    258
  - Top-Off Instructions for Cummins
    259
  - Coolant and Optional Coolant Filter
    260
  - Coolant Concentration Freeze Point
    260
  - Antifreeze
    261
  - Fan Clutch
    261
- Fuel System
  261
  - Fuel Tank Draining and Cleaning
    261
- Crankcase Ventilation Filter
  262
Frame
262
Noise Emissions - Exterior
262
- Instructions for Proper Maintenance
  262
- Air Intake System
  262
- Body
  262
- Cooling System
  263
- Engine Noise Shields / Blankets
  263
- Exhaust System
  263
Maintenance Record - Noise Control
264
DEF Tank Filling
265
Diesel Particulate Filter (DPF)
265
- Regeneration
  265
- Cleaning
  266
Drive Shafts
266
Suspension (Air and Steel Springs)
266
- Front Suspension
  267
- Rear Suspension
  267
Steering
267
- General Information
  267
- Tightening Steering Intermediate Shaft Joint Bolts
  268
- Lubrication Points
  268
- Power Steering
  268
Tires
269
- Tire Warnings
  269
- Tire Maintenance
  271
  - Tire Pressure Monitoring System (TPMS)
    271
  - Checking Inflation
    272
  - Underinflation
    272
- Inspection
  272
- Loads
  273
- Dual Tires Matching
  273
- Dual Tires Mixing
  273
- Rotation
  273
  - Rotation Is Advisable
    273
  - Tire Replacement
    274
- Wheel and Tire Balancing
  274
- Wear
  274
  - Irregular Wear
    274
- Use of Tire Chains
  275
Wheels
275
- Wheel and Wheel Nut Maintenance and Installation
  275
  - Wheel Nut Torque Maintenance
    276
  - Hub-Piloted Wheel Installation Procedures
    276
Transmission
278
- Section 8 - Maintenance Intervals and Specifications
  279
Lubrication and Maintenance Intervals
279
- Maintenance Intervals
  279
Lubrication and Fluids Charts
288
- Components Requiring Lubrication
  289
- Components Requiring Fluid Check and Fill
  290
Unit Refill Capacities
291
- Cooling System Refill Capacities
  291
- Diesel Exhaust Fluid Tank
  291
- Crankcase and Oil Filters
  291
- Hydraulic Clutch System
  291
- Power Steering Systems
  291
- Transmission
  292
- Rear Axle Unit Refill Capacities
  292
Lubricant and Sealer Specifications
293
Torque Specifications
297
- Disc Wheel Nut Torque Chart
  297
Fuse Charts
298
- Typical Luggage Compartment Fuse Panel Layout
  302
- Typical Under-Hood Power Distribution Module
  302
- (PDM) Fuse Panel Layout
  302
- RH Series Light Information
  306
- Filter List
  307
International Truck Warranty Program
308
Section 9 - Customer Assistance
308
Service Information
308
Index
310
Section 10 - Index
310

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