Mitsubishi S3Q2 Manuals

Manuals and User Guides for Mitsubishi S3Q2. We have 1 Mitsubishi S3Q2 manual available for free PDF download: Service Manual

Mitsubishi S3Q2 Service Manual (176 pages)

Brand: Mitsubishi | Category: Engine | Size: 5.93 MB

General

15
- How to Use this Manual
  5
- Fire and Explosion
  7
- Table of Contents
  15
- General
  17
  - External View
    18
  - Model S3Q2
    18
  - Model S3Q2-T
    19
  - System Flow Diagrams
    20
  - Fuel System - Flow Diagram
    20
  - Lubrication System - Flow Diagram
    20
  - Cooling System - Flow Diagram
    21
  - Inlet and Exhaust System - Flow Diagram
    21
  - Engine Serial Number Location
    22
  - Main Specifications
    23
  - Tips on Disassembling and Reassembling
    26
  - Disassembling
    26
  - Reassembling
    26
Service Data

27
- 1 Maintenance Service Data
  
  28
  - Basic Engine
    28
  - General
    28
  - Service Data
    30
  - Service Data
    33
    
    Fuel System
    33
    
    Lubrication System
    33
    
    Cooling System
    33
    
    Electrical System
    34
- 2 Tightening Torque Table
  
  35
  - Basic Engine
    35
  - Fuel System
    35
  - Major Bolt Tightening Torque
    35
  - Cooling System
    36
  - Electrical System
    36
  - Inlet and Exhaust Systems
    36
  - Lubrication System
    36
  - Standard Bolt and Nut Tightening Torque
    37
  - Service Tools
    39
    
    General Tools
    39
    
    Special Tool
    41
  - Determination of Overhaul
    45
  - Determining Overhaul Timing
    46
Disassembly of Basic Engine

49
Inspection and Repair of Basic Engine

65
Reassembly of Basic Engine

87
- 1 Reassembling Piston, Connecting Rod, Crankshaft and Crankcase
  
  88
- 2 Reassembling Timing Gear, Camshaft and Oil Pan
  
  94
  - Installing Front Plate
    94
  - Installing Camshaft
    94
  - Installing Oil Pump
    94
  - Installing Oil Pan
    95
  - Inverting Crankcase
    95
  - Installing Front Idler Gear
    96
  - Inspecting and Adjusting Timing Gear after Installation
    96
  - Installing Oil Seal
    96
  - Installing Timing Gear Case
    97
  - Installing Crankshaft Pulley
    97
- 3 Reassembling Flywheel
  
  98
  - Installing Rear Plate
    98
  - Installing Oil Seal Case
    98
  - Installing Flywheel
    98
- 4 Reassembling Cylinder Head and Valve Mechanism
  
  99
  - Installing Valve Stem Seal
    99
  - Installing Valve and Valve Spring
    99
  - Installing Cylinder Head Gasket
    99
  - Installing Cylinder Head Assembly
    100
  - Tightening Cylinder Head Bolts
    100
  - Reassembling Rocker Shaft Assembly
    100
  - Inserting Push Rod
    100
  - Installing Rocker Shaft Assembly
    101
  - Adjusting Valve Clearance
    101
Fuel System

103
Lubrication System

111
Cooling System

121
Electrical System

131
- 1 Removing Electrical System
  
  132
  - Inspecting Alternator Operation
    132
  - Handling Precaution
    132
  - Inspecting Regulated Voltage
    133
  - Inspecting Output
    133
  - Removing Alternator
    134
  - Removing Glow Plug
    135
- 2 Disassembling, Inspecting and Reassembling Electrical System
  
  136
  - Inspecting Magnetic Switch
    136
  - No Load Test
    137
  - Disassembling and Inspecting Starter
    138
  - Inspecting and Repairing Starter
    139
  - Inspecting Brushes for Wear
    139
  - Measuring Brush Spring Load
    139
  - Inspecting Armature Coil
    139
  - Measuring Commutator Radial Runout
    140
  - Measuring Commutator Outside Diameter12-10
    140
  - Measuring Undercut Depth
    140
  - Inspecting Overrunning Clutch
    141
  - Inspecting Continuity of Magnetic Switch (between M Terminal and Case)
    141
  - Inspecting Insulation of Magnetic Switch (between M Terminal and B Terminal)
    141
  - Inspecting Continuity of Yoke Assembly
    141
  - Inspecting Insulation between Yoke Body and Brush
    141
  - Reassembling Starter
    142
  - Applying Grease
    142
  - Inspecting and Adjusting after Reassembling
    143
  - Inspecting Pinion Clearance
    143
  - No Load Test
    143
  - Disassembling, Inspecting and Reassembling Alternator
    144
  - Separating Front Bracket from Stator
    145
  - Removing Pulley
    145
  - Removing Stator
    145
  - Inspecting Rectifier
    146
  - Inspecting Rotor
    146
  - Inspecting Stator
    147
  - Inspecting Brushes for Wear
    147
  - Replacing Brushes
    148
  - Installing Electrical System
    150
Adjustment and Operation

151
- 1 Adjusting Engine
  
  152
- 2 Break-In Operation
  
  159
- 3 Performance Test (JIS Standard)
  
  160
  - Engine Equipment Condition
    160
  - Test Items and Purposes
    160
  - Operation Load Test
    160
  - Continuous Load Test
    160
  - Low Idle Test
    160
  - Other Inspections
    160
  - Engine Output Adjustment
    160
  - Standard Atmospheric Conditions
    160
  - Calculation of Corrected Power
    161

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Mitsubishi S3Q2 Manuals

Mitsubishi S3Q2 Service Manual (176 pages)

Table of Contents

General

Service Data

1 Maintenance Service Data

2 Tightening Torque Table

Disassembly of Basic Engine

1 Disassembling and Inspecting Cylinder Head and Valve Mechanism

2 Disassembling and Inspecting Flywheel

3 Disassembling and Inspecting Timing Gear, Camshaft and Oil Pan

4 Disassembling and Inspecting Piston, Connecting Rod, Crankshaft and Crankcase

Inspection and Repair of Basic Engine

1 Inspecting and Repairing Cylinder Head and Valve Mechanism

2 Inspecting and Repairing Flywheel

3 Inspecting and Repairing Timing Gear, Camshaft and Oil Pan

4 Inspecting and Repairing Piston, Connecting Rod, Crankshaft and Crankcase

Reassembly of Basic Engine

1 Reassembling Piston, Connecting Rod, Crankshaft and Crankcase

2 Reassembling Timing Gear, Camshaft and Oil Pan

3 Reassembling Flywheel

4 Reassembling Cylinder Head and Valve Mechanism

Fuel System

1 Removing Fuel System

2 Disassembling, Inspecting and Reassembling Fuel System

3 Installing Fuel System

Lubrication System

1 Removing Lubrication System

2 Disassembling, Inspecting and Reassembling Lubrication System

3 Installing Lubrication System

Cooling System

1 Removing Cooling System

2 Disassembling, Inspecting and Reassembling Cooling System

3 Installing Cooling System

Electrical System

1 Removing Electrical System

2 Disassembling, Inspecting and Reassembling Electrical System

Adjustment and Operation

1 Adjusting Engine

2 Break-In Operation

3 Performance Test (JIS Standard)

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