Mitsubishi MT160D Manuals

Manuals and User Guides for Mitsubishi MT160D. We have 2 Mitsubishi MT160D manuals available for free PDF download: Repair Manual, Instruction Book

Mitsubishi MT160D Repair Manual

Mitsubishi MT160D Repair Manual (178 pages)

Brand: Mitsubishi | Category: Tractor | Size: 5.91 MB

Table of Contents

Index
3
Table of Contents
7
General Description
9
Greasing Diagram
20
Periodical Maintenance Services
21
Lubrication Table
22
Wiring Diagram
23
Antifreeze
24
Tightening Torque
25
Serial Number Location
25
Tractor Serial Number
25
Engine Serial Number
25
Sealant Selection Chart
26
Engine System
27
Table of Contents
29
Frontal View
31
Right-Hand Side View
31
Left-Hand Side View
31
Sectional Views
32
Longitudinal View
32
Transverse View
33
Construction
34
Cylinder Head Assembly
34
- Cylinder Head Gasket
  34
- Valves and Valve Springs
  34
- Crankcase Ventilation System
  35
- Rocker Arms, Shaft and Stays
  35
- Crankshaft
  36
Cylinder Block Assembly
36
- Flywheel and Ring Gear
  37
- Pistons, Piston Pins and Piston Rings
  37
- Connecting Rods
  37
- Front Plate and Gear Case
  37
- Camshaft and Timing Gears
  38
- Hydraulic Pump Gear
  38
- Fuel-Injection-Pump Camshaft
  38
- Oil Pan
  39
- Speedometer Driven Gear
  39
- Engine Services
  40
Engine Removal
40
Engine Installation
43
Piston Removal
43
Piston Installation
44
Water Pump Removal
44
Cylinder Head Disassembly
44
Cylinder Block Disassembly
45
Cylinder Head
46
Inspection
46
- Valve Guides
  47
- Valve Seats
  47
- Valve Springs
  48
- Rocker Arms and Rocker Shaft
  48
- Cylinder Block
  48
- Timing Gears and Hydraulic Pump Gear
  51
- Main Bearings and Connecting-Rod Bearings
  51
- Tappets
  52
- Pushrods
  52
- Speedometer Driven Unit
  52
- Reassembly
  52
- Lubrication System
  59
- Engine Oil Infonnation
  59
- Oil Filter
  59
- Oil Pump
  60
- Oil Pressure Switch
  60
- Removal and Disassembly
  60
Reassembly
61
Fuel System
62
Description
62
- Fuel Filter
  63
- Fuel Injection Pump
  63
- Injection Quantity Control
  63
- Smoke-Set Device
  64
- Ungleich Device
  64
- Resetting Ungleich Device and Starting Engine
  64
- Injection-Quantity Equalizing Adjustment
  65
- Delivery Valve
  65
- Injection Nozzles and Nozzle Holders
  65
- Disassembly
  65
- Nozzle Holders
  67
Inspection
67
- Plunger and Barrel
  68
- Control Rack and Pinions
  69
- Injection Nozzles
  69
Reassembly
69
Description
73
- Governor Weights Assembly
  74
- Governor Lever
  74
- Governor Spring
  74
- Needle Bearings
  74
Inspection
74
Reassembly
74
- Removal
  75
- Water Pump
  75
- Cooling System
  75
- Bypass Hose
  76
- Water Pump and Fan Belt
  76
- Thermo Switch
  76
- Thermostat
  76
Inspection
76
Coolant Change
77
Rust Inhibitors and Antifreeze Additives
77
Air Cleaner Services
79
- Periodical Maintenance Service Chart
  80
- Engine Maintenance Guide
  81
When to Overhaul
81
Compression Pressure Test - How to Measure Compression Pressure
82
Engine Diagnosis on the Basis of Compression Pressure Readings
82
Engine Diagnosis on the Basis of Oil Consumption
82
General Working Rules on Disassembling and Reassembling Steps
82
- Troubleshooting
  84
- Starting Difficulties
  84
- Not Enough Output Power
  85
- Engine Oil Consumption Rate Is High
  85
- Abnonnal Sound or Noises
  86
- Engine Run Is Not Smooth
  87
- Specifications and Maintenance Standards
  88
- Engine Proper
  88
- Electrical System
  94
- Sealant Chart
  96
- Tightening Torque Chart
  96
Special Service Tools
97
- Clutch System
  99
- Gu Tch Release Mechanism
  104
- Gutch Cover Assembly
  104
- Diaphragm Spring
  105
- Outch Disc
  105
- Operating Principles
  106
- Removing the Clutch
  107
- Removing the Release Bearing
  109
- Disassembling the Clutch Pedal
  110
- Disassembling the Clutch Release Shaft
  110
- Inspection and Maintenance
  112
- Reassembling the Clutch
  113
- Reassembling the Release Bearing
  113
- Reassembling the Clutch Housing
  114
- Reassembling the Clutch Pedal
  114
- Reassembling the Clutch Shifter
  114
- Reassembling the 4-Wheel Drive Shift Lever (Only for MT160/D and MT180/D)
  115
- Adjusting the C1U Tch Pedal
  116
- Free Play
  116
- Mounting the Engine
  117
- Clutch Slippage
  118
- Overheating
  118
- Shuddering When Starting
  118
- Specifications
  119
- Front Axle and Steering Linkage System
  121
- 4-Wheel Drive
  125
- Front Axle and Wheels
  125
- MID-PTO
  126
- Propeller Shaft
  126
- Front Axle
  127
- Removing the Universal Joints
  127
- Disassembling the Final Case
  128
- Disassembling the Front Axle
  128
- Disassembling the Yokes
  128
- Disassembling the Axle Housings
  129
- Disassembling the MID-PTO
  129
- Disassembling the Pinion Case
  129
- Disassembling the Wheel Shaft
  129
- Reassembling the Pinion Shaft
  130
- Adjusting the Pinion Shaft Cone Center
  131
- Adjusting the Backlash
  132
- Reassembling the Differential
  132
- Shim between Differential and Axle Housing B
  132
- Reassembling the Axle Housing
  133
- Reassembling the Gear Case and Final Case
  134
- Installing the Gear Case Assembly to Axle Housing
  135
- Installing the Knuckle Arm (or Tie Rod Arm)
  135
- Reassembling the Wheel Shaft
  137
- Installing the Tie Rod and Drag Link
  138
- Installing the Universal Joints
  138
- Removing the Steering Gearbox
  138
- Disassembling the Steering Gearbox
  139
- Reassembling the Steering Gearbox
  139
- Reassembling the Sector Shaft
  140
- Installing the Steering Gearbox
  141
- 2-Wheel Drive
  142
- Construction
  142
- Description
  142
  - Disassembling the Front Wheel Hubs
    143
  - Disassembling the Kingpins
    143
- Inspection
  144
  - Reassembling the Front Wheel Hubs
    144
  - Removing the Front Axle
    144
  - Reassembling the Front Axle
    145
  - Reassembling the Kingpins
    145
- 2-Wheel Drive
  147
- Steering Gearbox
  147
- Transmission System (Sliding Gear Type)
  149
- Construction
  151
- Description
  151
- Shifting Mechanism
  154
- Shift Patterns
  154
- Forward Speeds
  155
- Reverse Speeds
  156
- Power Take-Off
  156
- Final Cases
  157
- Removing the Transmission
  158
- Disassembling the Select Shaft
  160
- Disassembjing the Drive Shaft
  160
- Removing the Differential Gear Assembly
  161
- Disassembling the Countershaft
  161
- Disassembling the Reverse Shaft
  161
- Disassembling the PTO Shaft
  161
- Rear-Side Shaft Removal
  162
- Front-Side Shaft Removal
  162
- Disassembling the Differential Gear Assembly
  162
- Disassembling the Final Cases
  162
- Rear Wheel Shaft
  163
- Reassembly and Installation
  164
- Reassembling the Differential Gear Assembly
  164
- Measuring the Countershaft Cone Center for Shim Selection
  165
- How to Use the Two-Piece Special Tool
  165
- Shim Selection for Countershaft Gear Clearance
  166
- Reassembling the PTO Drive Shaft
  166
- Front-Side Shaft
  167
- Reassembling the PTO Shaft
  168
- Reassembling the Reverse Shaft
  168
- Reassembling the Countershaft
  169
- PTO Gear Tooth Alignment and Adjustment
  170
- Reassembling the MID-PTO
  170
- Installing the Main Shaft
  170
- Reassembling the Select Shaft
  171
- Installing the Differential Gear Assembly
  172
- Reassembling the Final Case
  173
- Disassembling the Speed Change Shifter
  175
- Reassembling the Speed Change Shifter
  176

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Mitsubishi MT160D Instruction Book

Mitsubishi MT160D Instruction Book (60 pages)

Brand: Mitsubishi | Category: Tractor | Size: 2.78 MB

Table of Contents

Table of Contents
7
Section 1. Safety Precautions
11
Section 2. External View and Nomenclature of each Part
16
- Instruments and Controls
  18
- Key Start Switch
  19
- Glow Signal
  19
- Glow Plug
  19
- Tractor Meter
  19
- Battery Charge Warning Lamp
  19
- Oil Pressure Warning Lamp
  19
- Water Temperature Warning Lamp
  20
- Fuel Meter
  20
- Light Switch
  20
- Check Button
  20
- Horn Button
  20
- Combination Flash and Turn Signal Switch
  20
- Throttle Lever
  20
- Clutch
  20
- Brake
  21
- Parking Brake
  21
- Foot Speed Control Pedal
  21
- Power Take off
  21
- Differential Lock
  22
- 8-Speed Transmission
  23
- 4-Wh Ee I Drive Sh Ift Lever
  23
- Safety Starter Switch
  23
Section 4. Operation
24
- Before Operating the Tractor
  24
- Starting the Engine
  24
- Starting in Cold Weather
  24
- Engine Block Heater
  24
- After the Engine Is Started
  24
- Driving the Tractor
  24
- Stopping the Tractor
  25
- Tread Adjustment
  25
  - Front
    25
  - Rear
    26
- Rear Wheel Installation
  26
- Ballast Weight
  26
- Tire Pressure
  26
- Operator's Seat
  27
- Tool Box
  27
- Drawbar
  27
- 3-Point Linkage
  27
- Hydraulic System
  27
- P.t.o. Guard
  29
  - REGULAR MAINTENANCE Guide
    30
- Service Schedu Ie
  30
- Service Schedule Chart
  30
- Daily Inspection
  30
- A-Service (Every 50 Hours of Operation)
  30
  - 50-Hour Service for a New Tractor
    31
  - 50-Hour Service for Other than New Tractor
    31
B-Service (Every 100 Hours of Operation)
31
C-Service (Every 200 Hours of Operation)
31
D-Service (Every 400 Hours of Operation)
31
Maintenance I Nterval Chart
32
Lubrication Table
33
Greasing Diagram
34
- Preventive Service Instruction
  36
Hood and Side Covers Opening/Closing
36
Checking the Radiator Coolant Level
36
Coolant Replacement
36
Precautions on Cooling System in Cold Weather
36
- Antifreeze
  36
Fuel System Air Bleeding
37
- Fuel Filter Air Bleeding
  37
- Fuel Pump Air Bleeding
  37
- Fuel Pipe Air Bleeding
  37
- Fuel Filter Element Replacement
  38
- Cleaning the Fuel Tank
  38
Checking the Engine Oil Level
38
Engine Oil Replacement
38
Engine Oil Filter Replacement
39
Injection Nozzle Inspection
39
Cylinder Head Bolt Tightening
39
Valve Clearance Adjustment
40
- Valve Clearance Adjustment Procedure
  40
- Air Cleaner
  40
- Fan Belt Tension Adjustment
  41
- Battery (Outside North America)
  41
  - Booster Connection
    42
  - Proper Procedure for Booster Connection
    42
  - Proper Procedure for Removing Booster Cable
    42
  - Proper Battery Service and Tips for Safety
    43
  - Checking the Electrolyte Level
    44
  - Battery Recharging
    44
  - Lubricating the Tractor Meter Cable
    44
  - Transmission Oil Replacement
    44
    
    Creaning the Hydraulic Oil Filter
    45
  - Checking the 4WD Front Axle Oil Level and Its Replacement
    45
    
    Checking the Oil Level
    45
    
    Replacing the Oil of Front Axle
    45
  - Cleaning the Radiator Screen
    46
  - Cleaning the Radiator
    46
    
    Cleaning the Inside of Radiator
    46
  - Clutch Pedal Adjustment
    46
  - Brake Pedal Adjustment
    47
  - Differential Lock Pedal Adjustment
    47
  - Throttle Lever Adjustment
    47
  - Hydraulic Control Adjustment
    48
    
    Position Control Adjustment
    48
  - Hydraulic Pump Relief Valve
    48
  - AC Generator
    48
  - Starting Motor
    49
  - Regulator
    49
  - Glow Plug
    49
  - Fuse
    49
    
    Storing
    50
  - Storage
    50
- Reoperation after Storage
  50
Wiring Diagram
51
Specifications and Data
52
- Engine
  52
- Cooling System
  52
- Fuel System
  52
- Lubrication System
  52
- Air Cleaner
  52
- Governor
  52
- Electrical System
  52
- Chassis Dimensions
  53

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