Mitsubishi Electric FR-F840-00470-E2-60 Manuals

Manuals and User Guides for Mitsubishi Electric FR-F840-00470-E2-60. We have 1 Mitsubishi Electric FR-F840-00470-E2-60 manual available for free PDF download: Instruction Manual

Mitsubishi Electric FR-F840-00470-E2-60 Instruction Manual (834 pages)

Brand: Mitsubishi Electric | Category: Inverter | Size: 21.11 MB

Table of Contents
13
Introduction
21
General Remarks
21
Product Checking and Accessories
22
Inverter Model
22
Accessory
23
How to Read the SERIAL Number
23
Component Names
24
Operation Steps
26
Related Manuals
27
Installation and Wiring
29
Peripheral Devices
29
Inverter and Peripheral Devices
29
Peripheral Devices
32
Removal and Reinstallation of the Operation Panel or the Front Covers
40
Installation of the Inverter and Enclosure Design
45
Inverter Installation Environment
45
Cooling System Types for Inverter Enclosure
48
Inverter Installation
49
Panel through Attachment Procedure
51
Terminal Connection Diagrams
53
FM Type
53
CA Type
55
Main Circuit Terminals
57
Details on the Main Circuit Terminals
57
Terminal Layout of the Main Circuit Terminals, Wiring of Power Supply
58
Applicable Cables and the Wiring Length
61
Earthing (Grounding) Precautions
68
Control Circuit
70
Details on the Control Circuit Terminals
70
Control Logic (Sink/Source) Change
74
Wiring of Control Circuit
77
Wiring Precautions
81
When Using Separate Power Supplies for the Control Circuit
82
When Supplying 24 V External Power to the Control Circuit
85
Safety Stop Function
88
Communication Connectors and Terminals
90
PU Connector
90
USB Connector
91
RS-485 Terminal Block
93
Connection of Stand-Alone Option Units
94
Connection of the Brake Unit (FR-BU2)
94
Connection of the Brake Unit (FR-BU)
97
Connection of the Brake Unit (BU Type)
98
Connection of the High Power Factor Converter (FR-HC2)
99
Connection of the Power Regeneration Common Converter (FR-CV)
101
Connection of the Power Regeneration Converter (MT-RC)
102
Connection of the DC Reactor (FR-HEL)
103
Precautions for Use of the Inverter
105
Electro-Magnetic Interference (EMI) and Leakage Currents
105
Leakage Currents and Countermeasures
105
Countermeasures against Inverter-Generated EMI
110
Built-In EMC Filter
113
Power Supply Harmonics
115
Harmonic Suppression Guidelines
116
Installation of a Reactor
120
Power-OFF and Magnetic Contactor (MC)
121
Countermeasures against Deterioration of the 400 V Class Motor Insulation
123
Checklist before Starting Operation
124
Failsafe System Which Uses the Inverter
127
Basic Operation
131
Operation Panel (FR-DU08)
131
Components of the Operation Panel (FR-DU08)
131
Basic Operation of the Operation Panel
133
Correspondences between Digital and Actual Characters
135
Changing the Parameter Setting Value
136
Monitoring the Inverter Status
137
Monitoring of Output Current and Output Voltage
137
First Monitored Item
137
Displaying the Set Frequency
138
Easy Operation Mode Setting (Easy Setting Mode)
139
Frequently-Used Parameters (Simple Mode Parameters)
141
Simple Mode Parameter List
141
Basic Operation Procedure (PU Operation)
143
Operating at the Set Frequency (Example: Operating at 30 Hz)
143
Using the Setting Dial Like a Potentiometer to Perform Operation
145
Setting the Frequency by Switches (Multi-Speed Setting)
146
Setting the Frequency with Analog Signals (Voltage Input)
148
Using an Analog Signal (Current Input) to Give a Frequency Command
150
Basic Operation Procedure (External Operation)
152
Using the Frequency Set by the Operation Panel
152
Setting the Frequency by Switches (Multi-Speed Setting) (Pr. 4 to Pr. 6)
154
Setting the Frequency with Analog Signals (Voltage Input)
156
Changing the Frequency (60 Hz, Initial Value) at the Maximum Voltage Input
157
(5 V, Initial Value)
157
Using an Analog Signal (Current Input) to Give a Frequency Command
158
Changing the Frequency (60 Hz, Initial Value) at the Maximum Current Input
159
(At 20 Ma, Initial Value)
159
Basic Operation Procedure (JOG Operation)
160
Performing JOG Operation Using External Signals
160
JOG Operation from the Operation Panel
161
Parameters
163
Parameter List
164
Parameter List (by Number)
164
Group Parameter Display
186
Parameter List (by Function Group)
188
Control Method
198
Changing the Control Method
200
Selecting the Advanced Magnetic Flux Vector Control
204
Selecting the PM Motor Control
207
Speed Control under PM Motor Control
212
Setting Procedure of PM Motor Control
213
Performing High-Accuracy, Fast-Response Control
214
Troubleshooting in the Speed Control
217
Torque Detection Filter
218
E) Environment Setting Parameters
219
Real Time Clock Function
220
Reset Selection/Disconnected PU Detection/Pu Stop Selection
222
PU Display Language Selection
226
Buzzer Control
226
PU Contrast Adjustment
226
Display-Off Mode
227
Resetting USB Host Errors
227
Setting Dial Potentiometer Mode/Key Lock Operation Selection
228
Frequency Change Increment Amount Setting
229
Multiple Rating Setting
230
Using the Power Supply Exceeding 480 V
231
Parameter Write Selection
231
Password Function
235
Free Parameter
239
Setting Multiple Parameters as a Batch
239
Extended Parameter Display and User Group Function
244
PWM Carrier Frequency and Soft-PWM Control
247
Inverter Parts Life Display
250
Maintenance Timer Alarm
254
Current Average Value Monitor Signal
256
F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern
261
Setting the Acceleration and Deceleration Time
261
Acceleration/Deceleration Pattern
266
Remote Setting Function
270
Starting Frequency and Start-Time Hold Function
274
Minimum Motor Speed Frequency
276
D) Operation Command and Frequency Command
277
Operation Mode Selection
278
Startup in Network Operation Mode at Power-ON
287
Reverse Rotation Prevention Selection
296
Frequency Setting Via Pulse Train Input
297
JOG Operation
301
Operation by Multi-Speed Setting
303
H) Protective Function Parameter
306
Motor Overheat Protection (Electronic Thermal O/L Relay)
307
Cooling Fan Operation Selection
317
Earth (Ground) Fault Detection at Start
318
Varying the Activation Level of the Undervoltage Protective Function
318
Initiating a Protective Function
319
I/O Phase Loss Protection Selection
320
Retry Function
321
Emergency Drive (Fire Mode)
324
Limiting the Output Frequency (Maximum/Minimum Frequency)
333
Avoiding the Mechanical Resonance Points (Frequency Jump)
335
Stall Prevention Operation
337
Load Characteristics Fault Detection
346
Motor Overspeeding Detection
351
M) Monitor Display and Monitor Output Signal
352
Speed Display and Rotations Per Minute Setting
353
Monitor Indicator Selection Using Operation Panel or Via Communication
355
Monitor Display Selection for Terminals FM/CA and am
368
Adjusting Terminals FM/CA and am
375
Energy Saving Monitor
381
Output Terminal Function Selection
388
Output Frequency Detection
396
Output Current Detection Function
400
Output Torque Detection
402
Remote Output Function
403
Analog Remote Output Function
405
Fault Code Output Selection
408
Pulse Train Output of Output Power
409
Detection of Control Circuit Temperature
410
T) Multi-Function Input Terminal Parameters
416
Analog Input Terminal (Terminal 1, 4) Function Assignment
416
Analog Input Compensation
417
Analog Input Responsiveness and Noise Elimination
420
Frequency Setting Voltage (Current) Bias and Gain
422
Bias and Gain for Voltage (Current) Setting of Stall Prevention Operation Level
429
Checking of Current Input on Analog Input Terminal
436
Input Terminal Function Selection
441
Inverter Output Shutoff Signal
445
Selecting Operation Condition of the Second Function Selection Signal (RT)
447
Start Signal Operation Selection
449
C) Motor Constant Parameters
453
Applied Motor
453
Offline Auto Tuning
453
Offline Auto Tuning for a PM Motor (Motor Constants Tuning)
472
Online Auto Tuning
483
A) Application Parameters
488
Electronic Bypass Function
489
Self Power Management
498
Traverse Function
502
Cleaning Function
504
PID Control
509
PID Gain Tuning
529
Changing the Display Increment of Numerical Values Used in PID Control
537
PID Pre-Charge Function
541
Multi-Pump Function (Advanced PID Function)
548
PID Control Enhanced Functions
560
Automatic Restart after Instantaneous Power Failure
571
Automatic Restart after Instantaneous Power Failure
579
Offline Auto Tuning for a Frequency Search
582
Power Failure Time Deceleration-To-Stop Function
588
PLC Function
595
Trace Function
599
N) Operation Via Communication and Its Settings
608
Wiring and Configuration of PU Connector
608
Wiring and Configuration of RS-485 Terminals
610
Initial Setting of Operation Via Communication
614
Initial Settings and Specifications of RS-485 Communication
618
Mitsubishi Inverter Protocol (Computer Link Communication)
620
MODBUS RTU Communication Specification
639
Bacnet MS/TP Protocol
657
USB Device Communication
673
Automatic Connection with GOT
674
G) Control Parameters
676
Manual Torque Boost
677
Base Frequency, Voltage
679
Load Pattern Selection
681
Energy Saving Control
683
Adjustable 5 Points V/F
684
SF-PR Slip Amount Adjustment Mode
686
DC Injection Brake
687
Output Stop Function
690
Stop Selection
692
Regenerative Brake Selection and DC Feeding Mode
694
Regeneration Avoidance Function
702
Increased Magnetic Excitation Deceleration
706
Slip Compensation
708
Speed Smoothing Control
708
Parameter Clear / All Parameter Clear
710
Copying and Verifying Parameters on the Operation Panel
712
Parameter Copy
713
Parameter Verification
714
Copying and Verifying Parameters Using USB Memory
715
Checking Parameters Changed from Their Initial Values (Initial Value Change List)
719
Protective Functions
721
Inverter Fault and Alarm Indications
721
Reset Method for the Protective Functions
722
Check and Clear of the Faults History
723
Check for the Faults History
723
Faults History Clearing Procedure
724
The List of Fault Displays
725
Causes and Corrective Actions
729
Error Message
729
Warning
733
Alarm
736
Fault
737
Check First When You Have a Trouble
751
Motor Does Not Start
751
Motor or Machine Is Making Abnormal Acoustic Noise
754
Inverter Generates Abnormal Noise
755
Motor Generates Heat Abnormally
755
Motor Rotates in the Opposite Direction
755
Speed Greatly Differs from the Setting
756
Acceleration/Deceleration Is Not Smooth
756
Speed Varies During Operation
757
Operation Mode Is Not Changed Properly
758
Operation Panel (FR-DU08) Display Is Not Operating
758
Motor Current Is too Large
758
Speed Does Not Accelerate
759
Unable to Write Parameter Setting
760
Power Lamp Is Not Lit
760
Precautions for Maintenance and Inspection
761
Inspection Item
761
Daily Inspection
761
Periodic Inspection
761
Daily and Periodic Inspection
762
Checking the Inverter and Converter Modules
764
Cleaning
765
Replacement of Parts
765
Inverter Replacement
771
Measurement of Main Circuit Voltages, Currents and Powers
772
Measurement of Powers
775
Measurement of Voltages and Use of PT
776
Measurement of Currents
777
Use of CT and Transducer
778
Measurement of Inverter Input Power Factor
778
Measurement of Converter Output Voltage (Across Terminals P and N)
778
Measurement of Inverter Output Frequency
778
Insulation Resistance Test Using Megger
779
Pressure Test
779
Specifications
781
Inverter Rating
781
Class
781
Motor Rating
784
Premium High-Efficiency IPM Motor [MM-EFS (1500 R/Min Specification)]
784
Premium High-Efficiency IPM Motor [MM-EFS (3000 R/Min Specification)]
786
Premium High-Efficiency IPM Motor [MM-THE4 (1500 R/Min Specification)]
788
Common Specifications
790
Outline Dimension Drawings
792
Inverter Outline Dimension Drawings
792
Dedicated Motor Outline Dimension Drawings
801
A Appendix
807
For Customers Replacing the Conventional Model with this Inverter
807
Replacement of the FR-F700(P) Series
807
Replacement of the FR-F500(L) Series
808
Specification Comparison between PM Motor Control and Induction Motor Control
809
Parameters (Functions) and Instruction Codes under Different Control Methods
811
For Customers Using HMS Network Options
829
List of Inverter Monitored Items / Command Items
829

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