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Mitek Cyber A/T Component Saw Manuals
Manuals and User Guides for Mitek Cyber A/T Component Saw. We have
3
Mitek Cyber A/T Component Saw manuals available for free PDF download: Maintenance Manual, Installation Manual, Service Bulletin
Mitek Cyber A/T Maintenance Manual (268 pages)
Component Cutting Saw
Brand:
Mitek
| Category:
Saw
| Size: 14 MB
Table of Contents
Table of Contents
5
Legal Notice
3
Return Goods Policy
3
Notice of Change
4
Table of Contents
5
Safety (English)
10
Safety Indicators
11
Safety Rules
12
Electrical Safety
13
Lockout/Tagout
14
Lockout/Tagout Guidelines
14
Electrical Lockout/Tagout Procedures
15
Pneumatic System Lockout/Tagout Procedure
18
Troubleshooting with an Energized Machine
18
Restricted Zone
19
Safety Test
21
Testing Emergency Stops (E-Stops
21
Checking Saw Blades
22
Inspecting the Saw
23
Seguridad (Español)
24
Indicadores de Seguridad
25
Reglas de Seguridad
26
Seguridad Personal
26
Seguridad Eléctrica
28
Bloqueo/Etiquetado
29
Pautas de Bloqueo/Etiquetado
29
Procedimientos de Bloqueo/Etiquetado Eléctricos
30
Procedimiento de Bloqueo/Etiquetado del Sistema Neumático
33
Solución de Problemas con una Máquina Energizada
34
Zonas Restringida
35
Prueba de Frenos de Emergencia
37
Prueba de Seguridad
37
Verificación de las Hojas de la Sierra
38
Inspección de la Sierra
39
Introduction
40
Introduction to the Equipment Manual
40
Purpose and Scope of this Equipment Manual
40
Graphics Used to Help Navigate
41
Using this Manual
42
Contacting Mitek
43
Screen Shots
43
Getting the most from this Chapter
44
Introduction to Maintaining Your Equipment
44
Maintenance
44
Some General Advice
44
Before Getting Close to any Parts that Could Move
45
Before Operating this Equipment
45
Performing Maintenance Safely
45
Making Adjustments to the Machine
46
Performing Electrical Work
46
Understanding the Disconnect Switches
46
Conducting Safety Tests
47
Replacing Parts on Your Saw
47
Understanding the Profibus Network (Encoders
47
Wearing Personal Protective Equipment
47
Overview Graphics
48
Changing Default Settings
55
Generating Reports
55
Operating Procedures for Maintenance Personnel
55
Using Idle Time Reason Codes
56
Calibration Check
58
Checking Daily Calibration
58
Teaching the Saw Its Calibration Setting
61
Overview of the Calibration Screen
63
Changing Calibration Settings
64
Adjusting the Centerline Scale and Pointer
67
Calibrating the Blades
67
Cleaning and Lubricating
68
Every Month
69
Cleaning, Lubricating, and Inspecting
68
Inspecting
69
Every Day
69
Quarterly Inspection
69
Bearings
70
Lubricating with Grease
70
Manually Releasing a Brake
71
Electric Brakes
71
Motors and Gearboxes
71
Cleaning Motors
72
Lubricating Motors
72
Adding and Changing Oil in Gearboxes
74
Replacing Oil
74
Replacing Motors
75
Removing Motors
75
Changing the Rotation of a Motor
78
Checking and Adjusting Chain Tension
78
Lubricating Chains
78
Replacing a Chain
80
Air Brakes for Saw Blades
81
Inspecting Air Brakes
81
Aligning Air Brakes
82
Replacing Brake Pads
84
Inspecting Saw Blades
85
Replacing Saw Blades
85
Saw Blades
85
Adjusting the Saw Blade Taper-Lock Bushing Screws
87
Checking the Tightness
87
Adjusting the Angulation
88
Blade Adjustments
89
Checking and Adjusting the Blade Draft
89
Checking and Adjusting the Blade Alignment
92
Checking and Adjusting the Blade Pivot Point
95
Adjusting the Infeed Conveyor Chain Tension
98
Infeed Conveyors
98
Aligning the Infeed Conveyors and Hold-Downs
99
Aligning the Infeed Conveyors with the Blades
99
Maintaining the Lumber Guide
100
Replacing the Infeed Conveyor Sprocket
101
Adjusting the Drive Sprocket Tension
102
Replacing the Drive Sprocket
102
Inspecting and Replacing Infeed Roll Pins
104
Adjusting the Hold-Down Chain Tension
105
Hold-Downs
105
Keeping the Hold-Downs Aligned with the Infeed
105
Replacing Hold-Down Shoes
106
Replacing Hold-Down Sprockets
107
Adjusting the Belt Tracking/Tension
109
Carriage
109
Preventive Maintenance for the Carriage
109
Replacing a Roll Pin in the Hold-Down Spur Gears
109
Waste Conveyor and Incline Conveyor
109
Replacing a Conveyor Belt
111
Pneumatic System Maintenance
112
Maintaining the Lubricator on the Saw
115
Filling the Oil Reservoir
115
Additional Maintenance
116
Maintaining the Regulators
116
Adjusting the Pressure
116
Maintaining the Oil Remover on the PC Enclosure
117
Maintaining the Filtering Components
118
Routing the Cooler Tubing Inside the PC Enclosure
120
Communications Specifications
121
Computer and Touch Screen
121
Determining What Version of Software You Are Using
121
Getting Technical Assistance and Warranty Information
121
Selecting a Language
122
Calibrating the Touch Screen
123
Replacing the Touch Screen (CTC Touch Screens Only
124
Replacing the Touch Screen Overlays
124
Replacing the Bezel (CTC Touch Screens Only
125
Replacing a Touch Screen Monitor's Face Plate
126
Replacing the Computer (PC
128
Cable Connections
128
Reloading Software
130
Replacing a Hard Drive
130
Replacing the KVM Extender
130
Adjusting the Encoder Chain Tension
132
Overview of the Profibus System
132
Profibus System (Encoders
132
Replacing the Encoders
133
Adjusting a Limit Switch
141
Finding a Limit Switch
141
Limit Switches
141
Adjusting a Prox Switch
142
Finding a Prox Switch
142
How a Prox Switch Works
142
Proximity (Prox) Switches
142
Testing a Prox Switch Cable
143
Setting the Thermostat in the PC Enclosure
144
Setting the Thermostats on the Saw
144
Thermostats in Electrical Enclosures
144
Electrical Components
145
Inspecting Electrical Connections
147
Keeping Electrical Enclosures Clean
147
Cleaning Filters
147
Replacing Filters
147
Troubleshooting with an Energized Machine
148
Checking for Voltage to and from Components
150
PLC and Input/Output Cards
151
Vfd
154
Circuit Breakers
156
Motor Starters and Overloads
156
Environmental Temperature
156
Brake Relays
157
Maintaining the Perimeter Safety Cable
158
Resetting the Switch
158
Maintenance Jumper
159
Blade-Installed Jumpers
160
Outlets in Stationary-End and Carriage-End Enclosures
160
Understanding Control Power Interrupts
160
UPS (Uninterruptible Power Supply
161
Network Communications
162
Pinging a Network or NIC
162
Understanding Network Interface Cards
162
Entering the IP Address for the PLC Network NIC
163
Network Setup Information (Ethernet
163
Replacing a NIC
163
Accessing the FILES Button When It Doesn't Show
164
Navigating the Troubleshooting Appendix
165
Troubleshooting
165
Safety Notes for Troubleshooting
166
Operational Notes for Troubleshooting
167
Mis-Cut Boards
169
Symptoms and Solutions
169
Saw Not Operating or Stopping Correctly
172
Computer-Related Problems
179
Centerlines and Angles
182
Infeed Conveyors
185
Hold-Downs
188
Lumber Stops
193
Carriage
195
Alarm Conditions
200
Motors
207
Fault Codes and Technical Data for Individual Components
208
PLC Faults
208
Catcher Display Communication Errors
210
Value Description
210
Inker Communication Errors
210
Encoder Errors
211
VFD Faults
212
Blades
214
Count Proximity Switch Faults
214
Home Proximity Switch Faults
214
Motor Starter Safety Faults
215
Cyber Saw Inputs and Outputs by Function
216
Calibration Procedure
218
Parts List
230
Navigating through the Parts List
230
Mechanical Replacement Parts
231
Part Numbers
231
Mechanical Replacement Parts
232
Motor
232
Part Location Categories
232
Scale
233
Ts & Pc
233
Part Location Categories
234
PC Enc
234
Pneumatic Replacement Parts
234
Saw
234
Cable
235
Electrical Replacement Parts
235
Part Location Categories
235
Controls
236
Encoder
236
Documentation Part Numbers
237
Guards Part Numbers
238
Labels Part Numbers
239
Maintenance Checklists
243
At the Beginning of each Shift
244
Maintenance Checklist
245
Every 2 Hours
245
Weekly Checklist
246
Monthly Checklist
247
Annual Checklist
248
Quarterly Checklist
248
Drawing Set
249
Document Evaluation
251
Glossary
254
Directional Buttons
255
Proximity Switch
259
Index
263
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Mitek Cyber A/T Installation Manual (88 pages)
Component Cutting Saw
Brand:
Mitek
| Category:
Saw
| Size: 3 MB
Table of Contents
Legal Notice
3
Notice of Change
4
Table of Contents
5
Safety (English)
7
Safety Indicators
8
Safety Rules
9
Lockout/Tagout
11
Lockout/Tagout Guidelines
11
Electrical Lockout/Tagout Procedures
12
Pneumatic System Lockout/Tagout Procedure
15
Troubleshooting with an Energized Machine
15
Restricted Zone
16
Safety Test
18
Testing Emergency Stops (E-Stops
18
Checking Saw Blades
19
Inspecting the Saw
20
Seguridad (Español)
21
Indicadores de Seguridad
22
Reglas de Seguridad
23
Bloqueo/Etiquetado
26
Pautas de Bloqueo/Etiquetado
26
Procedimientos de Bloqueo/Etiquetado Eléctricos
27
Procedimiento de Bloqueo/Etiquetado del Sistema Neumático
30
Solución de Problemas con una Máquina Energizada
31
Zonas Restringida
32
Prueba de Seguridad
34
Prueba de Frenos de Emergencia
34
Verificación de las Hojas de la Sierra
35
Inspección de la Sierra
36
Introduction to the Equipment Manual
37
Chapter 1
37
Purpose and Scope of this Equipment Manual
37
Graphics Used to Help Navigate
38
Using this Manual
39
Screen Shots
40
Contacting Mitek
40
Prior to Installation Chapter
41
Mitek's Responsibilities
41
Prior to Installation
41
During Installation
41
Pre-Installation Overview
42
Space Requirements
43
Space for the Equipment
43
Space for Operation and Maintenance
43
Location Requirements
45
Floor Structure
45
Environment
45
Electrical Requirements
45
For the Saw
45
For the PC Enclosure
46
Compressed Air Requirements
47
Customer-Supplied Parts Required
48
Shipping Information
48
Training Provided
48
Responsibilities During Installation
49
Delivery
50
Chapter 3
50
Responsibilities During Delivery
50
Checking for Damage
50
Lifting and Moving the Saw
51
Installation
53
Installing the Saw
53
Installing the Touch Screen Monitor and Computer (PC
64
Assembling the Waste Conveyor for the Carriage End
68
Installing the Incline Conveyor (Optional Equipment
70
Electrical
71
Connecting Power to the Equipment
71
Inker And/Or Catcher Display Options
74
Computer Warranty
74
Computer
74
Touch Screen
74
Installation Checklist
75
Startup Chapter
75
Preparing the Electrical System
76
Installing Guards and Support Bars
77
Leveling and Anchoring
79
Checking the Details
80
Checking Motor Rotation
83
Safety Tests
83
Index
87
Mitek Cyber A/T Service Bulletin (6 pages)
Brand:
Mitek
| Category:
Saw
| Size: 0 MB
Table of Contents
Product(S) Affected
1
Description
1
Part Description
2
Parts Provided in SB133KIT
2
Supplies Needed
2
Installation Instructions
3
Location of Mounting Holes
4
Wedge Scraper Assembly
6
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