Mitek BLADE II Manuals

Manuals and User Guides for Mitek BLADE II. We have 2 Mitek BLADE II manuals available for free PDF download: Operation And Maintenance Manual, Service Bulletin

Mitek BLADE II Operation And Maintenance Manual (211 pages)

Brand: Mitek | Category: Saw | Size: 24 MB

Table of Contents
5
Safety (English)
10
Safety Indicator Signal Words
10
General Safety & Equipment Rules
11
E-Stop Locations
13
General Warnings
14
Lockout/Tagout
15
Lockout/Tagout Guidelines
15
Electrical Lockout/Tagout Procedures
17
Hydraulic or Pneumatic System Lockout/Tagout Procedure
19
Troubleshooting with an Energized Machine
20
Treatment for Hazardous Substances
21
Safety Tests
21
General Inspection
21
Inspecting Indicators
22
Interlock Door Test
23
E-Stop Test
23
Testing Movement While E-Stop Is Active
24
Restricted Zone
25
Marking the Restricted Zone
25
Safety Symbol Definitions
26
Declaration of Safety Conformity
34
Declaration of Noise Emissions
34
Seguridad (Español)
35
Indicadores de Seguridad: Palabras de Aviso
35
Reglas de Seguridad para el Equipo de General
36
Ubicación de un Paro de Emergencia
38
Advertencias Generales
39
Bloqueo/Etiquetado
40
Pautas de Bloqueo/Etiquetado
40
Procedimientos de Bloqueo/Etiquetado Eléctricos
41
Máquina
41
Cuando Trabaje en una Máquina dentro del Gabinete Eléctrico Principal de la Máquina O en la Línea de Transmisión Eléctrica a la Máquina
43
Procedimiento de Bloqueo/Etiquetado del Sistema Hidráulico O Neumático
44
Cuando no Se Requiere Bloqueo/Etiquetado
44
Cuando Se Requiere Bloqueo/Etiquetado
44
Solución de Problemas con una Máquina Energizada
45
Tratamiento en Caso de Contacto con Sustancias Peligrosas
45
Inspección General
46
Pruebas de Seguridad
47
Indicadores de Inspección
47
Prueba del Interbloqueo de las Puertas
49
Prueba de Los Paros de Emergencia
50
Prueba de Movimiento Mientras el Paro de Emergencia Está Activo
50
Zona Restringida
51
Marcar la Zona Restringida
51
Información Adicional
52
Introduction
53
Introduction to the Manual
54
Understanding the Manual
54
Additional Resources
56
Website
56
Contact Us
56
General Information
57
Introduction to the Equipment
57
Purpose of the Equipment
57
Description of the Equipment
57
Safety Compliance of the Equipment
57
Main Components
58
Graphical Overview
58
Descriptions
58
Optional Components
59
Descriptions
60
Additional Printer Options
60
Second Display Support
61
Dust Extraction Methods
61
Technical Specifications
61
Installation & Startup
64
Requirements to Meet for Installation
64
Moving the Equipment into Place
64
Transportation Equipment Requirements
64
Lift Points for Forklift
64
Infeed Rail
64
Saw Chamber
65
Skewed Conveyor
65
Auto Deck
66
Your Responsibilities
66
During Installation
66
Before Selling or Re-Installing
66
Startup Procedures
67
Marking Restricted Zone
67
Safety Tests
67
Operation
68
Safety Operating Notes
68
Safety-Related Operating Procedures
69
Stopping Methods
69
Cycle Stop
69
Emergency Stop
69
Restart after E-Stop Procedure
70
Disconnect Switch
71
Interlocked Doors or Guards
72
Safety-Related Indicators on the Machine
74
Hardware Overview
76
Operator Hardware Controls
76
Powering up or down
78
Software Overview
80
Overview of Home Screen
80
Lumber Yard
82
Key in Part
83
Cut List Screen
85
Main Menus in Detail
87
Quick Software Troubleshooting
90
Board Stretcher Software
90
Operating Procedure
91
Operating Procedure Overview (Auto Mode)
91
Specialized Operating Procedures
92
Calibration
99
Maintenance
100
Introduction to Maintaining Your Machine
100
Overview Graphics
100
Maintenance Terminology
101
Major Components
102
Axes and Home Positions
103
Cleaning
107
Cleaning Saw Dust and Debris
107
Cleaning Surfaces
108
Calibrating
108
Lubricating
108
Using a Manual Grease Gun
108
Motors and Gearboxes
109
Motor Locations
109
Motor Maintenance
110
Checking and Changing Gearbox Oil
110
Lubricating Saw Blade Motor Bearings
111
Slippage Errors and Tightening Motor Couplings
113
Slippage Errors
113
Tightening Motor Coupler on Servo Motors
116
Elevation Jack Screw
118
Saw Blade
118
When to Replace the Saw Blade
118
Printer
123
Ordering Printer Supplies
123
Placing Your First Supplies Order through Matthews
124
Printer Components Overview
125
Maintaining the Printer
126
General Maintenance Reminders
126
Printer Tab in Software Option Menu
126
Cleaning the Printer
127
Flushing the Printer
128
Manually Purging Ink or Cleaner from Lines
130
Replacing an Ink or Cleaner Fluid Bottle
131
Preparing the Printer for Extended Shutdown of over 48 Hours
132
Restarting Machine after Extended Printer Shutdown of over 48 Hours
132
Setting the Air Pressure
133
Printer Sensors States
133
Bearings (Lubrication)
133
Lubricating the Linear Bearings
133
Grease Recommended
134
Grease Gun Recommended
134
Lubrication Amount
134
Location and Number
135
LASM Linear Module
137
Cam Followers (Outfeed Assembly)
137
Lumber Exit Chain Bearings
138
Waste Conveyor Drive Shaft
139
Auto Deck Drive Shaft (Infeed Component)
140
Wheels
140
Lubricating Wheels
140
Skewed Conveyor Wheels
140
Replacing Wheels
141
Chains
141
Lubricating Chains
141
Auto Deck Chain
142
Skewed Conveyor Chain
142
Adjusting Chain Tension / Positioning
142
Lumber Exit Chain Tension
143
Lumber Exit Chain Positioning
143
Auto Deck Chain Tension
144
Belts
145
Gripper
145
Adjusting Gripper Belt Tension
145
Adjusting the Gripper Belt Tracking
145
Stroke Axis
146
Adjusting Stroke Belt Tension
146
Waste Conveyor
146
Adjusting Waste Conveyor Belt Tension
146
Adjusting Waste Conveyor Belt Tracking
147
Skewed Conveyor
148
Adjusting Skewed Conveyor Belt Tension
148
Adjusting Skewed Conveyor Belt Sheaves
148
Wear Items
149
Bumpers
149
Brushes
150
Replacing Brushes
151
Lasm
151
Fixed Jaw
151
LASM Spikes
152
Tape Liner
152
Replacing the Tape Liner
152
Shock Absorbers
154
Replacing a Shock Absorber
154
Adjusting a Shock Absorber
155
Pneumatic System
157
Removing Pressure from the Pneumatic System
158
Maintaining the Filter / Regulator
158
Purchasing a Filter / Regulator
158
Adjusting the Pressure on the Filter / Regulator
158
Replacing a Filter Element on a Filter / Regulator
159
Adjusting the Main Pressure Sensor
160
Air Knives
161
Adjusting Cabinet Coolers
161
Clamps
162
Raising the Top Clamp
162
Adjusting the Outfeed Clamp
163
Cylinders
164
Adjusting Flow Control Valves
164
Electrical System
166
Sensors Overview
166
Sensor Maintenance
171
Sensor Gaps for Prox Switches (Home Sensors)
171
Troubleshooting Home Sensors
172
Adjusting & Troubleshooting the Crooked Lumber Sensor
173
Adjust Photo Eye Sensors
176
Electrical Enclosure
176
VFD (Variable Frequency Drive)
176
Safety Controller
176
PLC (Programmable Logic Controller)
176
Servomotors
176
Safety Motion Relay
176
Select Component Overview and Maintenance
179
Gripper
179
Cleaning the Gripper
179
Manually Turning the Gripper Belt to Find Obstructions
179
Skewed Conveyor
179
Aligning the Skewed Conveyor
180
Component Replacement
180
Outfeed Clamp Cam Follower
180
Troubleshooting
182
Navigating the Troubleshooting Appendix
182
Getting Started with Troubleshooting
183
Safety Notes for Troubleshooting
183
Tools Required
184
First Steps
185
Mechanical Troubleshooting
185
Electrical Troubleshooting
185
Mechanical Problems and Solutions
186
Pneumatic Problems and Solutions
191
Electrical and Software Problems and Solutions
193
Maintenance Checklist
197
Using the Maintenance Checklists
197
Safety Notes for the Maintenance Checklists
197
Daily Checklist
198
Weekly Checklist
199
Monthly / Annual Checklist
200
Ordering Parts
202
Safety Notes for Replacing Parts
202
Drawing Set
203
Glossary
205
Index
209

Mitek BLADE II Service Bulletin (11 pages)

Motor Replacement

Brand: Mitek | Category: Saw | Size: 1 MB

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Mitek BLADE II Operation And Maintenance Manual (211 pages)

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Mitek BLADE II Service Bulletin (11 pages)

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