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Mitek SmartSet Pro Manuals
Manuals and User Guides for Mitek SmartSet Pro. We have
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Mitek SmartSet Pro manuals available for free PDF download: Operation And Maintenance Manual, Service Bulletin
Mitek SmartSet Pro Operation And Maintenance Manual (264 pages)
Component Saw
Brand:
Mitek
| Category:
Saw
| Size: 8 MB
Table of Contents
Table of Contents
3
Notice of Changeix
10
Safety (English)
11
Safety Indicators
12
Safety Rules
13
Lockout/Tagout
15
Lockout/Tagout Guidelines
15
Electrical Lockout/Tagout Procedures
16
Pneumatic System Lockout/Tagout Procedure
19
Troubleshooting with an Energized Machine
19
Restricted Zone
20
Safety Test
21
Testing E-Stops
21
Checking Saw Blades
22
Inspecting
23
Seguridad (Español)
24
Indicadores de Seguridad
25
Reglas de Seguridad
26
Bloqueo/Etiquetado
29
Pautas de Bloqueo/Etiquetado
29
Procedimientos de Bloqueo/Etiquetado Eléctricos
30
Procedimiento de Bloqueo/Etiquetado del Sistema Neumático
33
Solución de Problemas con una Máquina Energizada
34
Zonas Restringida
35
Prueba de Seguridad
36
Prueba de Frenos de Emergencia
36
Verificación de las Hojas de la Sierra
37
Inspección
38
Introduction Chapter
39
Introduction to the Manual
39
Purpose and Scope of this Equipment Manual
39
Navigation
40
Formatting Cues
40
Additional Resources
41
Supplemental Documentation
41
Web Site
41
Contacting Mitek
41
Installation Chapter
41
General Information Chapter
42
Introduction to the Equipment
42
Purpose of the Equipment
42
Description of the Equipment
42
Components
42
Safety Procedures
43
Personal Safety Procedures
43
Startup Chapter
43
Features and Options
45
Maintenance Chapter
45
General Specifications
46
Truss Terminology
47
Prior to Installation Chapter
49
Mitek's Responsibilities
49
Customer's Responsibilities
50
Space Requirements
51
Space for the Equipment
52
Space for Operation and Maintenance
52
Location Requirements
52
Floor Structure
52
Environment
52
Electrical Requirements
53
Compressed Air Requirements
54
Shipping Information
55
Customer-Supplied Parts
55
Training Provided
55
Delivery
56
Responsibilities During Delivery
56
Checking for Damage
56
Lifting and Moving Methods
57
Setup
57
Positioning the Saw
57
Leveling the Saw
59
Installing Tail-Off Arms
59
Installing the Easyfeed
60
Installing the Lumber Stop
60
Installing the Incline Conveyor (Optional)
60
Installing Guards
62
Electrical
63
Making Pneumatic Connections
64
Installation Checklist
64
Checking Motors before Starting
65
Visual Checks
65
Doing Pre-Start Checks
66
Starting up
67
Adjusting Scrap Conveyor Belt Tracking
69
Settings and Adjustments
72
Example 1: Bottom Chord
72
Example 2: Top Chord
73
Example 3: Web
74
Example 4: Floor Web
75
Startup
81
Manual Settings Checklist
82
Touch Screen Operation
83
General Operation
83
Shutdown
84
Emergency Stop (E-Stop) Operation
85
E-Stop Pushbuttons
85
Perimeter Safety Cable
86
Calibration
87
Screens
89
Screen Information
89
Main Menu
89
Fault Screens
90
Operation Screens
96
Introduction to Maintaining Your Equipment
113
Additional Information about Maintenance
114
Performing Maintenance Safely
115
Before Operating this Equipment
115
Before Getting Close to any Parts that Could Move
115
Making Adjustments to the Machine
116
Performing Electrical Work
116
Wearing Personal Protective Equipment
116
General Maintenance
117
Cleaning the Machine
117
Lubricating the Machine
117
Calibration
118
Checking Daily Calibration
118
Changing Calibration Settings
123
Adjusting the Centerline Scale and Pointer
125
Calibrating the Blades
125
Lubrication
126
Cleaning and Lubricating
126
Inspecting
127
Lubricating the Gear Reducers
127
Lubricating the Saw Blade Motors
128
Lubricating the Angulation Plates
128
Lubricating the Feed Conveyor Extension Rack and Pinion Gear
129
Lubricating the Square Drive Tube
129
Lubricating the Hold-Down Extension Rack and Pinion
129
Lubricating the Lumber Stop Tubes
129
Lubricating the Sprockets and Chains
129
Lubricating the Carriage V-Wheels
129
Lubricating the Air Line Lubricator
129
Lubricating the Air Brake Cylinders
130
Lubricating the Vertical Acme Screws
130
Lubricating with Grease
131
Bearings
131
Motors and Gearboxes
132
Manually Releasing a Brake
132
Cleaning Motors
133
Lubricating Motors
133
Adding and Changing Oil in Gearboxes
135
Replacing Motors
136
Changing the Rotation of a Motor
139
Chains
140
Lubricating Chains
140
Checking and Adjusting Chain Tension
140
Replacing a Chain
142
Roll Pins
142
Air Brakes for Saw Blades
143
Inspecting Air Brakes
143
Aligning Air Brakes
143
Replacing Brake Pads
145
Saw Blades
146
Inspecting Saw Blades
146
Replacing Saw Blades
146
Adjusting the Saw Blade Taper-Lock Bushing Screws
148
Adjusting the Angulation
149
Blade Adjustments
150
Checking and Adjusting the Blade Draft
150
Checking and Adjusting the Blade Alignment
153
Checking and Adjusting the Blade Pivot Point
156
Infeed Conveyors
160
Adjusting the Infeed Conveyor Chain Tension
160
Keeping the Infeed Conveyors Aligned with the Blades
160
Maintaining the Lumber Guide
161
Replacing the Infeed Conveyor Sprocket
163
Adjusting the Drive Sprocket Tension
164
Replacing the Drive Sprocket
164
Inspecting and Replacing Infeed Roll Pins
166
Hold-Downs
167
Adjusting the Hold-Down Chain Tension
167
Keeping the Hold-Downs Aligned with the Infeed
167
Replacing Hold-Down Shoes
168
Replacing Hold-Down Sprockets
169
Replacing a Roll Pin in the Hold-Down Spur Gears
171
Carriage
171
Preventive Maintenance for the Carriage
171
Waste Conveyor and Incline Conveyor
172
Adjusting the Belt Tracking/Tension
172
Replacing a Conveyor Belt
173
Pneumatic System Maintenance
175
Maintaining the Lubricator on the Saw
177
Maintaining the Regulators
178
Limit Switches
179
Finding the Limit Switch
179
Adjusting the Limit Switch
179
Proximity (Prox) Switches
180
How a Prox Switch Works
180
Finding a Prox Switch
180
Adjusting a Prox Switch
181
Testing a Prox Switch Cable
182
Electrical Components
184
Keeping Electrical Enclosures Clean
184
Checking for Voltage to and from Components
185
PLC and Input/Output Cards
186
Vfd
188
Circuit Breakers
190
Motor Starters and Overloads
190
Maintaining the Perimeter Safety Cable
192
Maintenance Jumper
193
Blade-Installed Jumpers
194
Understanding Control Power Interrupts
194
Outlets in Stationary-End and Carriage-End Enclosures
194
Recommended Preventive Maintenance
195
Daily Schedule
195
Weekly Schedule
195
Weekly Test Cut
197
Monthly Schedule
197
Open the Electrical Cabinets and Inspect Them for Dust
198
Six-Month Schedule
198
Replacing Parts
199
Replacing the Hold-Down Shoes
199
Replacing the Conveyor Belting
199
Replacing the Feed-Chain Sprockets
200
Replacing the Hold-Down Sprocket
200
Replacing the Infeed Drive Sprockets
202
Adjusting the Heel Cut Skid Bar
204
Navigating the Troubleshooting Appendix
205
Troubleshooting
205
Appendix A 167
206
Safety Notes for Troubleshooting
206
Operational Notes for Troubleshooting
207
Symptoms and Solutions
209
Mis-Cut Boards
209
Saw Not Operating Correctly
212
Computer-Related Problems
216
Centerlines and Angles
217
Infeed Conveyors
219
Hold-Downs
220
Lumber Stops
221
Carriage
222
Alarm Conditions
224
Motors
228
VFD Faults
229
Maintenance Checklists
231
Daily Checklist
232
Use the Checklists in this Appendix To Schedule Preventive Maintenance. the Checklists
232
Monthly Checklist
233
Checklist by Working Hours
234
Periodic Checklist
235
Appendix C 193 Parts List
236
Appendix C 198 Navigating the Parts List Appendix
236
Finding the Part Number
236
Ordering the Parts with Your Part Number
237
Safety Notes for Replacing Parts
238
Part Numbers
239
Technical Information
240
Appendix D 202
250
Drawing Set
250
Appendix E 212
252
Document Evaluation
252
Appendix F 214
255
Glossary
255
Index
259
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Mitek SmartSet Pro Service Bulletin (6 pages)
Brand:
Mitek
| Category:
Saw
| Size: 0 MB
Table of Contents
Product(S) Affected
1
Description
1
Part Description
2
Parts Provided in SB133KIT
2
Supplies Needed
2
Installation Instructions
3
Location of Mounting Holes
4
Wedge Scraper Assembly
6
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