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Installation Manual Cyber A/T ® Component Cutting Saw U.S. and other patents pending. 001055-IN MiTek Entire manual 001055 Machinery Division Date created 2002 301 Fountain Lakes Industrial Dr. Revision St. Charles, MO 63301 Revision date 06/21/07 phone: 800-523-3380 Revised by R.
Document Evaluation Form in the appendices. Mail or fax the form to: MiTek, Machinery Division 301 Fountain Lakes Industrial Drive St. Charles, MO 63301 Attn: Engineering Manager Fax: 636-328-9218 Your support in helping MiTek provide unsurpassed machinery and support is appreciated. 001055 Rev. D Legal Notice IN-ii...
Notice of Change Use this page to record Service Bulletins and Notices that you receive to keep your manual updated. Equipment Manual ® A/T Saw Cyber Service Bulletin Dated Title or Notice # 001055 Rev. D Notice of Change IN-iii...
® Cyber A/T Saw Safety Indicators The following safety alert symbols and signal words are used throughout this document to indicate safety hazards. Please pay careful attention when you see them. The level of severity differs for each symbol or signal word. Failure to comply with the instructions accompanying each safety alert symbol may result in property damage, personal injury, or even death.
® Cyber A/T Saw Safety Rules Because it is impossible to anticipate every circumstance that might involve a hazard, the safety information provided in this equipment manual and on the machine is not all- inclusive. If this machine is operated or serviced using a procedure not specifically recommended by the manufacturer, the procedure shall be approved by a professional engineer to ensure it will not render the equipment unsafe.
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® Cyber A/T Saw Lockout/Tagout • Before performing maintenance on the pneumatic or hydraulic systems, bleed the lines to eliminate pressure. • Lockout/tagout all energized systems before performing maintenance on them. Refer to the Lockout/Tagout Guidelines section on page 5. Keeping a Safe Environment •...
® Cyber A/T Saw Lockout/Tagout Lockout/Tagout Guidelines All lockout/tagout guidelines must be met according to OSHA 29 CFR 1910.147. A specific procedure should be included in your company’s energy control program. This manual is not intended to replace your company’s de- energizing or lockout/tagout procedure required by OSHA, but merely to provide general guidance.
® Cyber A/T Saw Electrical Lockout/Tagout Procedures When Working on a Machine Outside the Machine’s Main Electrical Enclosure If working on the electrical transmission line to the machine, follow the procedure on page 8. Before performing maintenance on any machine with electrical power, lockout/tagout the machine properly.
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® Cyber A/T Saw Figure SAFETY-1: Lockout/Tagout on the Main Electrical Enclosure Sample of a Lock and Tag Attached to a Machine’s Electrical Enclosure 001055 Rev. D Safety (English) IN-7...
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® Cyber A/T Saw When Working on a Machine Inside the Machine’s Main Electrical Enclosure or in the Electrical Transmission Line to the Machine Before opening the main electrical enclosure, or attempting to repair or replace an electrical transmission line to the machine, lockout/tagout the machine properly. Follow your company’s approved lockout/tagout procedures which should include, but are not limited to the steps here.
® Cyber A/T Saw Pneumatic System Lockout/Tagout Procedure When Lockout/Tagout is Not Required If working on components other than the pneumatic system, but that requires you to be near the vicinity of movable pneumatic components, you must, at a minimum, physically restrain the pneumatic components from moving.
® Cyber A/T Saw Restricted Zone DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. Optional Skatewheel Outfeed Conveyor Optional Incline Conveyor Optional Ready-Feed Conveyor 001055 Rev.
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® Cyber A/T Saw DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. View From Operator Station (Carriage End) View From End of Saw Do not allow hands to pass beyond the plane of this guard!
® Cyber A/T Saw Safety Test DANGER CRUSH HAZARD. Perform the safety tests described before operating the equipment at the initial startup, after performing any maintenance, and in accordance with the maintenance schedule. Failure to perform these tests could result in severe injury or death.
® Cyber A/T Saw Checking Saw Blades DANGER ELECTROCUTION, HIGH PRESSURE, CRUSH, AND CUT HAZARDS! De-energize electrical and hydraulic power using approved lockout/tagout procedures on the power and air supplies before climbing into the saw. Failure to properly lockout/ tagout this saw and remove the air supply may allow a blade to move causing severe personal injury or death.
® Cyber A/T Saw 2. Test the saw blade brakes: a) To do so, start all saw blades, using any operating mode b) Press an E-stop or the stop sign on the touch screen. c) Using a stop watch, measure the time from the moment the stop button is pushed until all saw blades are completely still.
® Cyber A/T Saw Indicadores de seguridad Los siguientes símbolos de alerta de seguridad y palabras de advertencia se utilizan a lo largo de este documento para indicar riesgos de seguridad. Preste suma atención cuando los vea. Cada símbolo o palabra indica un nivel de gravedad diferente. El no cumplimiento de las instrucciones que acompañan a cada símbolo de alerta de seguridad puede producir daños a la propiedad, lesiones personales e incluso la muerte.
® Cyber A/T Saw Reglas de seguridad Debido a la imposibilidad de anticipar todas las circunstancias que podrían constituir un riesgo, la información de seguridad suministrada en este manual del equipo y sobre la máquina no es exhaustiva. Si se utiliza o realiza el mantenimiento de esta máquina utilizando un procedimiento no recomendado específicamente por el fabricante, el procedimiento deberá...
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® Cyber A/T Saw Instalación del equipo • Siga las instrucciones de instalación al pie de la letra. Procedimientos de Bloqueo/Etiquetado • Antes de realizar el mantenimiento de los sistemas neumáticos o hidráulicos, purgue las líneas para eliminar la presión. •...
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® Cyber A/T Saw estar en su lugar antes y durante el uso de la máquina. No desconecte ni evite nunca ningún dispositivo de seguridad ni interbloqueo eléctrico. • Inspeccione periódicamente la calidad del producto terminado. Seguridad eléctrica • No utilice líquidos en el interior de los gabinetes eléctricos. •...
® Cyber A/T Saw Bloqueo/Etiquetado Pautas de bloqueo/etiquetado Deben cumplir con todas las pautas de bloqueo/etiquetado conforme a la norma OSHA 29 CFR 1910.147. El programa de control de energía de la compañía debe incluir un procedimiento específico. El objetivo de este manual no es reemplazar el procedimiento de desenergización o bloqueo/ etiquetado requerido por la OSHA, sino proporcionar pautas orientativas generales.
® Cyber A/T Saw Procedimientos de bloqueo/etiquetado eléctricos Cuando trabaja en una máquina fuera del gabinete eléctrico principal de la máquina Si trabaja en la línea de transmisión eléctrica a la máquina, siga el procedimiento de la página 23. Antes de realizar el mantenimiento de cualquier máquina con alimentación eléctrica, bloquee y etiquete la máquina de forma adecuada.
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® Cyber A/T Saw Figure SAFETY-1: Bloqueo/etiquetado en el gabinete eléctrico principall Ejemplo de un candado y etiqueta fijados al gabinete eléctrico de una máquina 001055 Rev. D Seguridad (Español) IN-22...
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® Cyber A/T Saw Cuando trabaje en una máquina dentro del gabinete eléctrico principal de la máquina o en la línea de transmisión eléctrica a la máquina Antes de abrir el gabinete eléctrico principal o intentar reparar o reemplazar una línea de transmisión eléctrica a la máquina, bloquee y etiqueta la máquina en forma adecuada.
® Cyber A/T Saw Procedimiento de bloqueo/etiquetado del sistema neumático Cuando no se requiere bloqueo/etiquetado Si trabaja con componentes que no son del sistema neumático pero que requieren su presencia en la proximidad de componentes neumáticos móviles, debe, como mínimo, trabar físicamente estos componentes para que no se muevan.
® Cyber A/T Saw Solución de problemas con una máquina energizada Sólo un electricista calificado que utilice el equipo de protección personal y siga los procedimientos recomendados en la norma NFPA 70E debe intentar realizar tareas de reparación o mantenimiento en un área o componente energizados de la máquina o en su proximidad.
® Cyber A/T Saw Zonas restringida DANGER Manténgase afuera de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. Banda Sinfín del Lado de Salida SIERRA Banda Sinfín Inclinada Banda Sinfín de...
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® Cyber A/T Saw DANGER Manténgase afuera de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. View From Operator Station (Carriage End) View From End of Saw Do not allow hands to pass beyond the...
® Cyber A/T Saw Prueba de seguridad DANGER RIESGO DE APLASTAMIENTO. Realice las pruebas de seguridad que se describen antes de utilizar el equipo por primera vez, después de cualquier tarea de mantenimiento y conforme con la frecuencia de mantenimiento establecida. Si no se realizan estas pruebas, pueden producirse lesiones graves e incluso la muerte.
® Cyber A/T Saw Verificación de las hojas de la sierra DANGER ¡RIESGO DE ELECTROCUCIÓN, ALTA PRESIÓN, APLASTAMIENTO Y CORTE! Desconecte la energía eléctrica e hidráulica utilizando procedimientos de bloqueo/etiquetado aprobados en el suministro de alimentación y aire antes de subirse a la sierra. Si no bloquea/etiqueta la sierra y elimina el suministro de aire, la sierra podría moverse y causar lesiones personales graves e incluso la muerte.
® Cyber A/T Saw 2. Pruebe los frenos de la hoja de la sierra: a) Para ello, ponga en marcha todas las hojas en cualquier modo de funcionamiento. b) Presione un freno de emergencia o el signo STOP (ALTO) en la pantalla táctil.
They are located at the back of the Maintenance Manual. ® ® This equipment manual addresses the current versions of the MiTek A/T saw Cyber although some major features and components on previous versions of the saw are addressed to clarify certain items.
® Cyber A/T Saw Graphics Used to Help Navigate The graphics in Table 1-1 are used throughout the manual to quickly communicate a specific type of information. Table 1-1: Navigational Tools Used Throughout the Manual Graphic Explanation Important safety note! Indicates that you must lockout/tagout the equipment using approved methods described in OSHA 29 CFR 1910.147 before continuing with the procedure.
Maintenance Manual, but the actual drawings are in a separate 11x17 binder. The binder may be labeled 001055, like the manuals, or it may have a separate part number, 0014069. Both of these part numbers apply to the Cyber A/T saw made at the time of the purchase.
Contacting MiTek For technical assistance or to order parts, contact the Machinery Division Customer Service Department using one of the methods listed in Figure 1-1. Figure 1-1: Contacting MiTek MiTek Machinery Division Customer Service Department 301 Fountain Lakes Industrial Drive St.
2. A layout (previously approved by a representative from your company) showing how the equipment should be arranged within your building. During Installation A MiTek Customer Service Technician (CST) will be present to oversee the installation of your equipment. 001055 Rev. D...
The equipment is durable, but it must be operated in a covered area without extreme temperature changes. The standard electrical requirements are shown in Table 2-3. Electrical Contact your MiTek representative immediately if custom power Requirements specifications need to be accommodated. Compressed Air See page IN-41.
Refer to the guidelines below when planning your space allocation. Prior to installing the Cyber A/T, a location for the saw must be selected. The location must be large enough for the saw and any accessories that may be required to operate with the saw (skatewheel outfeed conveyor, Inker, incline waste conveyor, bridge conveyor, ready-feed lumber conveyor, etc.).
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® Cyber A/T Saw Figure 2-1: Sample of a Layout for a Complete System Optional Skatewheel Outfeed Conveyor Optional Incline Conveyor Refer to your own layout for exact dimensions for your specific system. A generic layout is provided in the drawing set.
60 Hz Phases If the facility does not have 230 VAC electrical power, MiTek can supply a transformer to step up facility power from 208 VAC or step down power from 440 or 480 VAC. However, incoming power must be 3-phase power at 60 Hz, regardless of the voltage supplied to the saw or a transformer.
® Cyber A/T Saw WARNING ELECTROCUTION HAZARD! High voltage power is deadly. Only qualified electricians should perform any installation or maintenance involving electrical power provided to the saw. When using a transformer to provide 230 VAC to the saw, wire the transformer in accordance with manufacturer’s specification (provided with the transformer), in order to have 230 VAC on the output side of the transformer.
® Cyber A/T Saw Compressed Air Requirements The saw compressed air connection is a 1/4-in. NPT female port located on the filter- regulator-lubricator (FRL) assembly mounted to the left of the stationary electrical Quick disconnect enclosure. Connections can be hard piped to the FRL port. However, for ease of fittings are not installation, it is recommended that a hose and a hose barb be used to make the final recommended...
Approx. 18,000 lb Training Provided If MiTek is overseeing the installation of your equipment, the MiTek representative trains your operators and maintenance personnel on the equipment’s proper operation and maintenance. The representative explains the warranty policy, gives an overview of the equipment manual, and requests your signature that the manual was received.
Chapter Responsibilities During Installation MiTek will provide installation supervision to ensure that the system is installed properly and operates correctly. We will also provide operating and maintenance training at the time the equipment is installed. You, as the customer, are responsible for providing all labor and equipment needed to complete the installation.
Personnel not involved in the off-loading of the truck and placement of the saw shall remain clear of the area. Even if a MiTek representative is present, it is the customer’s responsibility to provide equipment and labor for unloading, placement, and wiring of the equipment. Exercise extreme caution to avoid damage or misalignment during unloading.
B. Wrap chains or straps around the legs as shown . Lift the CYBER A/T with a crain. C. Use 2 Fork lifts to lift the CYBER A/T. Use the fork tunnels located at each end. D. A third fork lift can be add in the middle if necessary.
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® Cyber A/T Saw Figure 3-2: Do Not Lift With 1 Forklift Figure 3-3: Recommended Forklift Placement If it is necessary to pass through a narrow opening in a building or maneuver around obstacles, two (2) forklift trucks with the required lifting capacity can be used to lift at each end.
Installing the Saw Each component must be located in specific locations. A sample layout is shown on page IN-38, but refer to your own layout during installation. Your MiTek representative will provide your layout to you before the equipment is installed.
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® Cyber A/T Saw d) Locate the lumber stop pointer (PN 77804) among the items that were removed from the crate. e) Remove four hex head cap screws (PN 327357) and lock spring washers (PN 364050) from the saw frame where the lumber stop weldment will be mounted.
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® Cyber A/T Saw 4. Mount the stationary-end infeed conveyor extension (pre-feeds). Refer to Drawings 60085 and 77754 and Figure 3-5. a) Locate the stationary-end conveyor extension from the items that were removed from the waste conveyor during unpacking. b) Locate the hardware from the items that were removed from the crate: •...
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® Cyber A/T Saw 5. Install the stationary-end lumber pivot extension (PN 77407). Refer to Drawing 77754 and Figure 3-5. a) Locate the stationary-end lumber pivot extension among the items that were removed from the crate. b) Locate the hardware among the items that were removed from the crate: •...
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® Cyber A/T Saw 8. Install the carriage-end lumber pivot extension (PN 77292-501) with the Easyfeed lumber roller assembly (PN 79782). Refer to drawings 77765 and 60005. a) Locate the stationary-end lumber pivot extension from the items that were removed from the crate. b) Locate the hardware from the items that were removed from the crate: •...
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® Cyber A/T Saw • 4 lock washers 3/8-in. (PN 364042) (for the frame) • 4 flat washers 3/8-in. (PN 365124) (for the frame) • 4 hex head cap screws 3/8-16x3/4 (PN 327257) (for the conveyor extension) • 4 lock washers 3/8-in.(PN 364042) (for the conveyor extension) c) Mount the stationary operator guard to the saw frame using the four screws and lock spring washers.
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® Cyber A/T Saw • 4 socket head cap screws 3/8-16x3/4 (PN 326257) • 4 washers (PN 364042) c) Align the guard to the conveyor extension. d) Place the four washers on the four cap screws. e) Put the bolts into the holes. f) Tighten using a 5/16-in.
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® Cyber A/T Saw f) Attach the brace to the guard using two cap screws hex head 1/2-13x1 with two lock washers 1/2-in. (PN 364050). g) Repeat for the other side. h) Place a bolt with lock washer into the pivot point of the guard on each side.
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® Cyber A/T Saw e) Tighten securely. 16. Mount the cable carrier mast (PN 7035000) with the cable carrier attached (refer to drawing 60005). a) Locate the cable carrier on top of the movable carriage next to the support weldment. b) The support weldment has a bracket to which the cable track connects.
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® Cyber A/T Saw f) The cable has been wrapped around the end of the frame and secured with a wire clamp. The clamp needs to be removed and the cable routed though the three pulleys and down through the two eye bolts and then to the bracket.
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® Cyber A/T Saw • 4 cap screws 3/8-16x1 (PN 327261) • 6 lock washers 3/8-in (PN 364042) c) Align the outfeed arm assemblies so that the bar is to the outside of the machine. d) Use one (1) of the 3/8-16x1/2 cap screws with one (1) 3/8-in. lock washer in the top hole of the assembly.
® Cyber A/T Saw Installing the Touch Screen Monitor and Computer (PC) Installing the Touch Screen Monitor 1. Refer to drawing 90500, specifically, the page showing the PC enclosure and touch screen enclosure connections. Refer to... Dwg 90500 2. While standing in front of the touch screen enclosure, carefully place the back of the touch screen through the enclosure opening.
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® Cyber A/T Saw d) Repeat to install two (2) screw clips on each side of the touch screen until all eight (8) screw clips are in place and hold the touch screen securely against the bezel or mounting plate. Connecting Cables to a CTC Touch Screen Figure 3-12: Components in the CTC Touch Screen Box Not Needed...
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® Cyber A/T Saw Figure 3-13: Connecting a CTC Touch Screen Power Supply Connection Serial Cable Video Cable Screw Clip Power Supply Connecting Power to a CTC Touch Screen Refer to... Figure 3-12 1. Locate the UPS that was removed from the touch screen enclosure and place it Figure 3-13 back into the touch screen enclosure.
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® Cyber A/T Saw Connecting the Remaining Cables to a CTC Touch Screen 1. Connect the 65-ft serial cable by performing the following steps. (Do not use the serial cable that came with the touch screen monitor.) Refer to... a) Locate the 65-ft serial cable with the 9-pin connectors. Figure 3-12 Figure 3-13 b) Connect one end to the port labeled Touchscreen on the back of the touch...
® Cyber A/T Saw Assembling the Waste Conveyor for the Carriage End The exit end of the conveyor is normally on the stationary end of the saw. If the exit needs to be moved to the carriage end, the conveyor drive motor and gear box will need to be moved.
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® Cyber A/T Saw 14. Loosen the belt tensioning bolt until the chain can be installed on the gear. 15. Install the chain and re-tension the roller to the approximate position marked earlier. 16. Align the motor so that the chain is straight between the two gears. You may need to adjust the gear in or out slightly to get good alignment.
® Cyber A/T Saw Installing the Incline Conveyor (Optional Equipment) 1. Locate the incline conveyor at the designated end of the saw’s base frame with the drive motor and gear reducer pointed away from the saw. Refer to... Dwg. 7022100 2.
1) Check the voltage nameplate located on the saw frame tube of the stationary assembly. If incoming voltage is different from that of the nameplate, contact MiTek Machinery Division Customer Service. 2) Check the amperage rating of your service entrance box. The minimum acceptable rating is 200 amps.
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® Cyber A/T Saw Figure 3-17: Disconnect Enclosure b) Connect the three (3) incoming source wires to the top of the main disconnect switch inside the enclosure. c) Connect the green wire (ground) to the grounding lug. 2. Connect power and communication components to the computer. Refer to Drawing 90500, specifically, the page showing the PC enclosure and touch screen enclosure connections.
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Plug a standard phone line into the second port on the side of the stationary enclosure, with the other end plugged into a phone jack. This line allows MiTek to connect to the saw for troubleshooting and upgrade purposes.
Dell will send an informational letter explaining their warranty policy. It is recommended that you keep this letter with the Cyber A/T saw manual. Refer to the Getting Technical Assistance and Warranty Information section on page MT-112 for more information.
® Cyber A/T Saw Installation Checklist Inspect for transportation damage Unload and move the saw Place the saw in the desired location Unpack the saw Assemble the lumber stop components Mount the stationary-end infeed conveyor extension ...
Startup Chapter 4 Purpose of Purpose of This chapter describes the procedures required before operating your equipment. Chapter Chapter Preparing the Electrical System 1. Turn on power to the saw. See the Turning On the Saw section on page OP-53 for detailed startup instructions.
® Cyber A/T Saw Installing Guards and Support Bars 1. In Manual Mode, raise the hold-downs (carriage-end and stationary-end) using the UP jog buttons for each. Raise the hold-downs to a height of 4 in. 2. Install the hold-down guard on the stationary end (PN 79800). Refer to drawing 60120.
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® Cyber A/T Saw 3. Install the hold-down guard on the carriage end (PN 79800). Refer to drawing 60120. Figure 4-3: Carriage-End Guard a) Locate the hold-down guard on the carriage end from the items that were removed from the crate. b) Locate the hardware from the items that were removed from the crate: •...
® Cyber A/T Saw Leveling and Anchoring 1. Level the saw. a) Position the saw carriage between the third and fourth legs of the saw frame. Failure to properly level and anchor b) Press the operator panel emergency stop push button. the saw can result in inaccurate cuts.
® Cyber A/T Saw d) Drive the anchor bolt into the concrete until the flat washer is snug against the leveling pad. e) Remove the top hex head nut. f) Tighten the hex head nut. Be careful not to over tighten. Excessive tightening may cause the anchor bolt to pull out of the concrete.
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® Cyber A/T Saw a) Place the saw in Semiautomatic Mode by pressing the SEMI-AUTO button on the touch screen’s Main Menu. b) Enter 90° for all blade angles. c) Place the skid bar across the machine. d) Place a board on the conveyor so that it will not touch the blades as it passes them.
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® Cyber A/T Saw i) Adjust the outfeed side of the center lumber support until it touches the board. j) Using the REVERSE jog button, move the board back in front of blade 2 and/or blade 3. Recheck the front side and make any fine adjustments as necessary.
IN-28 for the safety test translated to Spanish. WARNING ELECTROCUTION, HIGH PRESSURE, CRUSH, CUT, AND CHEMICAL HAZARDS! Do not attempt to start the system without a MiTek representative present! Serious injury and/or equipment damage may result. 001055 Rev. D Startup...
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Index tools 42 transport equipment 42 air pressure, minimum 41 anchoring saw 73 danger logos 2 delivery 44 disconnect blades enclosure 66 checking 13 switch 65 brakes drawing set, part number 33 inspecting 13 test 14 electrical connecting power 65 cable customer-supplied parts 42 bundle 55...
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