Page 1 Maintenance Manual Cyber A/T ® Component Cutting Saw Manual Set 001055 ® Copyright © 2002-2007 MiTek . All rights reserved. Revision D Patented. See Legal Notice for list of patents. Book 2 of 3...
Page 2 Maintenance Manual Cyber A/T ® Component Cutting Saw U.S. and other patents pending. 001055-MA MiTek Entire manual 001055 Machinery Division Date created 2002 Revision 301 Fountain Lakes Industrial Dr. Revision date 06/21/07 St. Charles, MO 63301 Revised by R. Tucker phone: 800-523-3380 G.
Page 3: Legal Notice
Document Evaluation Form in the appendices. Mail or fax the form to: MiTek, Machinery Division 301 Fountain Lakes Industrial Drive St. Charles, MO 63301 Attn: Engineering Manager Fax: 636-328-9218 Your support in helping MiTek provide unsurpassed machinery and support is appreciated. 001055 Rev. D Legal Notice MT-ii...
Page 4: Notice Of Change
Notice of Change Use this page to record Service Bulletins and Notices that you receive to keep your manual updated. Equipment Manual ® A/T Saw Cyber Service Bulletin Dated Title or Notice # 001055 Rev. D Notice of Change MT-iii...
Page 5: Table Of Contents
Contacting MiTek ........MT-34...
Page 6 Table of Contents Before Getting Close to Any Parts That Could Move ..MT-36 Making Adjustments to the Machine .....MT-37 Performing Electrical Work .
Page 7 Table of Contents Checking and Adjusting the Blade Draft ....MT-80 Checking and Adjusting the Blade Alignment ....MT-83 Checking and Adjusting the Blade Pivot Point .
Page 8 Table of Contents Adjusting the Encoder Chain Tension ....MT-123 Replacing the Encoders ......MT-124 Limit Switches .
Page 9 Table of Contents Centerlines and Angles ......MT-173 Infeed Conveyors ........MT-176 Hold-Downs .
Page 10: Safety (English)
Safety (English) For safety information in Spanish, refer to page MT-15. Be Careful. Be Safe. 001055 Rev. D Safety (English) MT-1...
Page 11: Safety Indicators
® Cyber A/T Saw Safety Indicators The following safety alert symbols and signal words are used throughout this document to indicate safety hazards. Please pay careful attention when you see them. The level of severity differs for each symbol or signal word. Failure to comply with the instructions accompanying each safety alert symbol may result in property damage, personal injury, or even death.
Page 12: Safety Rules
® Cyber A/T Saw Safety Rules Because it is impossible to anticipate every circumstance that might involve a hazard, the safety information provided in this equipment manual and on the machine is not all- inclusive. If this machine is operated or serviced using a procedure not specifically recommended by the manufacturer, the procedure shall be approved by a professional engineer to ensure it will not render the equipment unsafe.
Page 13: Electrical Safety
® Cyber A/T Saw Lockout/Tagout • Before performing maintenance on the pneumatic or hydraulic systems, bleed the lines to eliminate pressure. • Lockout/tagout all energized systems before performing maintenance on them. Refer to the Lockout/Tagout Guidelines section on page 5. Keeping a Safe Environment •...
Page 14: Lockout/Tagout
® Cyber A/T Saw Lockout/Tagout Lockout/Tagout Guidelines All lockout/tagout guidelines must be met according to OSHA 29 CFR 1910.147. A specific procedure should be included in your company’s energy control program. This manual is not intended to replace your company’s de- energizing or lockout/tagout procedure required by OSHA, but merely to provide general guidance.
Page 15: Electrical Lockout/Tagout Procedures
® Cyber A/T Saw Electrical Lockout/Tagout Procedures When Working on a Machine Outside the Machine’s Main Electrical Enclosure If working on the electrical transmission line to the machine, follow the procedure on page 8. Before performing maintenance on any machine with electrical power, lockout/tagout the machine properly.
Page 16 ® Cyber A/T Saw Figure SAFETY-1: Lockout/Tagout on the Main Electrical Enclosure Sample of a Lock and Tag Attached to a Machine’s Electrical Enclosure 001055 Rev. D Safety (English) MT-7...
Page 17 ® Cyber A/T Saw When Working on a Machine Inside the Machine’s Main Electrical Enclosure or in the Electrical Transmission Line to the Machine Before opening the main electrical enclosure, or attempting to repair or replace an electrical transmission line to the machine, lockout/tagout the machine properly. Follow your company’s approved lockout/tagout procedures which should include, but are not limited to the steps here.
Page 18: Pneumatic System Lockout/Tagout Procedure
® Cyber A/T Saw Pneumatic System Lockout/Tagout Procedure When Lockout/Tagout is Not Required If working on components other than the pneumatic system, but that requires you to be near the vicinity of movable pneumatic components, you must, at a minimum, physically restrain the pneumatic components from moving.
Page 19: Restricted Zone
® Cyber A/T Saw Restricted Zone DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. Optional Skatewheel Outfeed Conveyor Optional Incline Conveyor Optional Ready-Feed Conveyor 001055 Rev.
Page 20 ® Cyber A/T Saw DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. View From Operator Station (Carriage End) View From End of Saw Do not allow hands to pass beyond the plane of this guard!
Page 21: Safety Test
® Cyber A/T Saw Safety Test DANGER CRUSH HAZARD. Perform the safety tests described before operating the equipment at the initial startup, after performing any maintenance, and in accordance with the maintenance schedule. Failure to perform these tests could result in severe injury or death.
Page 22: Checking Saw Blades
® Cyber A/T Saw Checking Saw Blades DANGER ELECTROCUTION, HIGH PRESSURE, CRUSH, AND CUT HAZARDS! De-energize electrical and hydraulic power using approved lockout/tagout procedures on the power and air supplies before climbing into the saw. Failure to properly lockout/ tagout this saw and remove the air supply may allow a blade to move causing severe personal injury or death.
Page 23: Inspecting The Saw
® Cyber A/T Saw 2. Test the saw blade brakes: a) To do so, start all saw blades, using any operating mode b) Press an E-stop or the stop sign on the touch screen. c) Using a stop watch, measure the time from the moment the stop button is pushed until all saw blades are completely still.
Page 24: Seguridad (Español)
Seguridad (Español) Sea cuidadoso. Protéjase. 001055 Rev. D Seguridad (Español) MT-15...
Page 25: Indicadores De Seguridad
® Cyber A/T Saw Indicadores de seguridad Los siguientes símbolos de alerta de seguridad y palabras de advertencia se utilizan a lo largo de este documento para indicar riesgos de seguridad. Preste suma atención cuando los vea. Cada símbolo o palabra indica un nivel de gravedad diferente. El no cumplimiento de las instrucciones que acompañan a cada símbolo de alerta de seguridad puede producir daños a la propiedad, lesiones personales e incluso la muerte.
Page 26: Reglas De Seguridad
® Cyber A/T Saw Reglas de seguridad Debido a la imposibilidad de anticipar todas las circunstancias que podrían constituir un riesgo, la información de seguridad suministrada en este manual del equipo y sobre la máquina no es exhaustiva. Si se utiliza o realiza el mantenimiento de esta máquina utilizando un procedimiento no recomendado específicamente por el fabricante, el procedimiento deberá...
Page 27 ® Cyber A/T Saw Instalación del equipo • Siga las instrucciones de instalación al pie de la letra. Procedimientos de Bloqueo/Etiquetado • Antes de realizar el mantenimiento de los sistemas neumáticos o hidráulicos, purgue las líneas para eliminar la presión. •...
Page 28: Seguridad Eléctrica
® Cyber A/T Saw estar en su lugar antes y durante el uso de la máquina. No desconecte ni evite nunca ningún dispositivo de seguridad ni interbloqueo eléctrico. • Inspeccione periódicamente la calidad del producto terminado. Seguridad eléctrica • No utilice líquidos en el interior de los gabinetes eléctricos. •...
Page 29: Bloqueo/Etiquetado
® Cyber A/T Saw Bloqueo/Etiquetado Pautas de bloqueo/etiquetado Deben cumplir con todas las pautas de bloqueo/etiquetado conforme a la norma OSHA 29 CFR 1910.147. El programa de control de energía de la compañía debe incluir un procedimiento específico. El objetivo de este manual no es reemplazar el procedimiento de desenergización o bloqueo/ etiquetado requerido por la OSHA, sino proporcionar pautas orientativas generales.
Page 30: Procedimientos De Bloqueo/Etiquetado Eléctricos
® Cyber A/T Saw Procedimientos de bloqueo/etiquetado eléctricos Cuando trabaja en una máquina fuera del gabinete eléctrico principal de la máquina Si trabaja en la línea de transmisión eléctrica a la máquina, siga el procedimiento de la página 23. Antes de realizar el mantenimiento de cualquier máquina con alimentación eléctrica, bloquee y etiquete la máquina de forma adecuada.
Page 31 ® Cyber A/T Saw Figure SAFETY-1: Bloqueo/etiquetado en el gabinete eléctrico principall Ejemplo de un candado y etiqueta fijados al gabinete eléctrico de una máquina 001055 Rev. D Seguridad (Español) MT-22...
Page 32 ® Cyber A/T Saw Cuando trabaje en una máquina dentro del gabinete eléctrico principal de la máquina o en la línea de transmisión eléctrica a la máquina Antes de abrir el gabinete eléctrico principal o intentar reparar o reemplazar una línea de transmisión eléctrica a la máquina, bloquee y etiqueta la máquina en forma adecuada.
Page 33: Procedimiento De Bloqueo/Etiquetado Del Sistema Neumático
® Cyber A/T Saw Procedimiento de bloqueo/etiquetado del sistema neumático Cuando no se requiere bloqueo/etiquetado Si trabaja con componentes que no son del sistema neumático pero que requieren su presencia en la proximidad de componentes neumáticos móviles, debe, como mínimo, trabar físicamente estos componentes para que no se muevan.
Page 34: Solución De Problemas Con Una Máquina Energizada
® Cyber A/T Saw Solución de problemas con una máquina energizada Sólo un electricista calificado que utilice el equipo de protección personal y siga los procedimientos recomendados en la norma NFPA 70E debe intentar realizar tareas de reparación o mantenimiento en un área o componente energizados de la máquina o en su proximidad.
Page 35: Zonas Restringida
® Cyber A/T Saw Zonas restringida DANGER Manténgase afuera de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. Banda Sinfín del Lado de Salida SIERRA Banda Sinfín Inclinada Banda Sinfín de...
Page 36 ® Cyber A/T Saw DANGER Manténgase afuera de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. View From Operator Station (Carriage End) View From End of Saw Do not allow hands to pass beyond the...
Page 37: Prueba De Seguridad
® Cyber A/T Saw Prueba de seguridad DANGER RIESGO DE APLASTAMIENTO. Realice las pruebas de seguridad que se describen antes de utilizar el equipo por primera vez, después de cualquier tarea de mantenimiento y conforme con la frecuencia de mantenimiento establecida. Si no se realizan estas pruebas, pueden producirse lesiones graves e incluso la muerte.
Page 38: Verificación De Las Hojas De La Sierra
® Cyber A/T Saw Verificación de las hojas de la sierra DANGER ¡RIESGO DE ELECTROCUCIÓN, ALTA PRESIÓN, APLASTAMIENTO Y CORTE! Desconecte la energía eléctrica e hidráulica utilizando procedimientos de bloqueo/etiquetado aprobados en el suministro de alimentación y aire antes de subirse a la sierra. Si no bloquea/etiqueta la sierra y elimina el suministro de aire, la sierra podría moverse y causar lesiones personales graves e incluso la muerte.
Page 39: Inspección De La Sierra
® Cyber A/T Saw 2. Pruebe los frenos de la hoja de la sierra: a) Para ello, ponga en marcha todas las hojas en cualquier modo de funcionamiento. b) Presione un freno de emergencia o el signo STOP (ALTO) en la pantalla táctil.
Page 40: Introduction
They are located at the back of the Maintenance Manual. ® ® This equipment manual addresses the current versions of the MiTek A/T saw Cyber although some major features and components on previous versions of the saw are addressed to clarify certain items.
Page 41: Graphics Used To Help Navigate
® Cyber A/T Saw Graphics Used to Help Navigate The graphics in Table 1-1 are used throughout the manual to quickly communicate a specific type of information. Table 1-1: Navigational Tools Used Throughout the Manual Graphic Explanation Important safety note! Indicates that you must lockout/tagout the equipment using approved methods described in OSHA 29 CFR 1910.147 before continuing with the procedure.
Page 42: Using This Manual
Maintenance Manual, but the actual drawings are in a separate 11x17 binder. The binder may be labeled 001055, like the manuals, or it may have a separate part number, 0014069. Both of these part numbers apply to the Cyber A/T saw made at the time of the purchase.
Page 43: Screen Shots
Contacting MiTek For technical assistance or to order parts, contact the Machinery Division Customer Service Department using one of the methods listed in Figure 1-1. Figure 1-1: Contacting MiTek MiTek Machinery Division Customer Service Department 301 Fountain Lakes Industrial Drive St.
Page 44: Maintenance
Well-maintained saws will experience far less downtime and more accurate cutting. • For the highest level of technical support from MiTek, network your saw with a high-speed connection. This will allow MiTek to use on-board diagnostics from our call center that will greatly enhance the capabilities we have to help resolve problems with your saw.
Page 45: Performing Maintenance Safely
® Cyber A/T Saw Performing Maintenance Safely Before Operating This Equipment DANGER ELECTROCUTION, HIGH PRESSURE, CRUSH, AND CUT HAZARDS! Read this section AND the safety section in the preliminary pages before operating or maintaining this equipment. Do not operate this machine until you have a thorough understanding of all controls, safety devices, E-stops, and operating procedures outlined in this manual.
Page 46: Making Adjustments To The Machine
The components on this machine can cause severe injury if adjusted improperly. Follow all procedures in this manual thoroughly and do not make adjustments to the machine without guidance from MiTek or MiTek documentation. Only trained personnel should make mechanical adjustments to this machine.
Page 47: Wearing Personal Protective Equipment
When a replacement part is needed, the part should be ordered from MiTek. No substitution should be made without first consulting MiTek to determine whether an appropriate substitution can be safely and effectively used.
Page 48: Overview Graphics
® Cyber A/T Saw Overview Graphics Figure 2-1 through Figure 2-7 provide an important overview of this equipment. Review these graphics before attempting any maintenance or troubleshooting on this equipment and refer to them for further explanation of the procedures in this manual. Figure 2-1: Main Components Secondary Disconnect Switch (Behind Carriage)
Page 49 ® Cyber A/T Saw Figure 2-2: Carriage and Quad Components Quad 4 Centerline Chain Slide Stationary piece the slide is attached to. Casting Moves to Hold-Down change angle. Rack Angulation Chain Outfeed Arms Flights Carriage Track Lumber Infeed Hold-Down Guide Chain Tension Chain Tension Sprocket...
Page 50 ® Cyber A/T Saw Figure 2-3: Motors and Preventive Maintenance Required Quads 3, 4, and 5 Centerline View From Inside 6 places Angulation the Trough 6 places Motor requires grease Gearbox requires oil replenishment Carriage Motor requires oil and grease Lumber Stop At Stationary End of Saw Blade...
Page 51 ® Cyber A/T Saw Figure 2-4: Bearings to Grease (Not Including Motor Bearings) Quads 3, 4, and 5 View From Inside Centerline the Trough Bearing Block (6 places) Hold-Down Horizontal Movement (4 places) Carriage (3 places) Infeed Conveyor Horizontal Movement (4 places) Outfeed Side Hold-Down...
Page 52 ® Cyber A/T Saw Figure 2-5: Encoders and Prox Switches Hold-Down Quads 3, 4, and 5 Vertical Prox View From Inside (under guard) the Trough Outfeed Angulation Prox Encoder Quad 3 Infeed Prox Centerline Encoder Inside Tube Angulation Encoder Magnification A 001055 Rev.
Page 53 ® Cyber A/T Saw Figure 2-6: Carriage-End Electrical Enclosure Circuit Breakers Secondary Disconnect Switch DC Fuse Holders 110 VDC Outlet Shelf T1 Blade 3 24 V Power Supply Shelf T2 Blade 4 Shelf T3 Blade 5 Rack 2 Thermostat Shelf T4 for Fan Infeed Hor.
Page 54 ® Cyber A/T Saw Figure 2-7: Direction of Blade Rotation, Pivot Point Location, and Blade Size for Each Quad Blade Blade Pivot point Pivot point 2" from 2" from 32" 32" blade edge. blade edge. 20" 20" Blade Blade Pivot point 1" Pivot point 1"...
Page 55: Operating Procedures For Maintenance Personnel
® Cyber A/T Saw Operating Procedures for Maintenance Personnel Changing Default Settings Access the Default screen from the Main Menu to change any of the following parameters: • Blade size • Imperial versus metric units of measurement • Length of saw carriage •...
Page 56: Using Idle Time Reason Codes
• The computer in the PC enclosure is on and the touch screen monitor is on (if computer is inside a PC enclosure) • MiTek Project software is running and logged into • The calibration key (on the front of the touch screen) is in the ON position 2.
Page 57 This should bring up the Excess Idle pop-up window. 4. Press the EDIT button and a password box will appear. 5. Enter mitek in lowercase letters in the password box. If you need to change the password, call MiTek Machinery Division Customer Service for assistance.
Page 58: Calibration Check
® Cyber A/T Saw Calibration Check Review the sections Overview of the Calibration Screen on page MT-54 and Changing Calibration Settings on page MT-55 if you are unfamiliar with the calibration process. Refer to... page MT-54 Appendix B gives the complete calibration procedure for use if the calibration check fails page MT-55 and you’re unsure how to fix it.
Page 59 ® Cyber A/T Saw Figure 2-10: Daily Calibration Test Boards Calibration Test Board 1 45° 45° 1.12" Blade 1 45° CL=1.12 (1-12/16") Centerline Blade 2 45° CL=1.12 (1-12/16") Blade 3 45° CL=1.12 (1-12/16") Blade 4 45° CL=1.12 (1-12/16") Blade 5 out-of-cut Blade 6 out-of-cut...
Page 60 ® Cyber A/T Saw 7. Check the length of both boards with a tape measure. Allow 1/16-in. tolerance. 8. Check the angles with a framing square. Allow 1/16-in. tolerance. 9. Check the centerlines with a framing square. Measure from the bottom, which is always the side with the notch in it.
Page 61: Teaching The Saw Its Calibration Setting
® Cyber A/T Saw 10. Check the infeed conveyors and hold-downs horizontal location calibration. a) Place blades 2 and 3 at 90°. b) Measure the distance from the edge of the blade to the closest point on each infeed conveyor or hold-down. c) Go to the Manual screen and ensure that the numbers displayed match the measurements taken.
Page 62 ® Cyber A/T Saw Figure 2-13: Resolving Calibration for a Failed Test Making adjustments to one component or feature may affect other components. Refer to Appendix B if you are uncertain about the calibration process. 001055 Rev. D Maintenance MT-53...
Page 63: Overview Of The Calibration Screen
Overview of the Calibration Screen The Calibration screen, shown in Figure 2-14, allows the operator to calibrate each axis of the Cyber A/T. Each axis of the saw has a button on the screen that gives the operator The key switch on access to that blade, hold-down, etc.
Page 64: Changing Calibration Settings
® Cyber A/T Saw 11. CARRIAGE - Opens a menu where the settings for the carriage can be adjusted ® YBER 12. SET - Sets the carriage position 13. SETTINGS - This display show the current values stored in the computer Changing Calibration Settings If the numbers displaying on the touch screen do not match the numbers measured on the cut board, change the calibration settings.
Page 65 ® Cyber A/T Saw Adjusting Hold-Down Settings Figure 2-16: Setting for Hold-Down 1. Use the hold-down buttons to move hold-down until it touches the board. 2. Pencil a line on the rack gear under the tube. 3. Lower the hold-down another 1/2 in. downward. 4.
Page 66 ® Cyber A/T Saw Adjusting Lumber Stop Settings Figure 2-17: Setting for Lumber Stop 1. Turn the calibration key switch to ON. 2. Press the CALIBRATE button. Refer to... Figure 3-4 3. Press the corresponding button for the lumber stop. 1-1/8 in.
Page 67: Adjusting The Centerline Scale And Pointer
® Cyber A/T Saw 3. Press the INITIATE SETUP button. 4. Turn off power to the saw following approved lockout/tagout procedures. Measure the distance from blade 2 to the infeed conveyor and from blade 3 to the infeed conveyor, as shown in the picture displayed on the touch screen. 6.
Page 68: Cleaning, Lubricating, And Inspecting
® Cyber A/T Saw Cleaning, Lubricating, and Inspecting Cleaning and Lubricating The saw must remain clean and lubricated to maintain it’s accuracy. You must clean pitch from saw blades and moving components and lubricate moving components at regular intervals. Follow the recommended preventive maintenance schedule in the Maintenance Checklists appendix.
Page 69: Every Month
® Cyber A/T Saw Every Two (2) Hours 1. On the Semiauto screen, press the CLEANING POSITIONS button, then the INITIATE SETUP button. 2. Lockout/tagout the equipment. 3. Using a 4-ft long wand (with an L-shaped end for the blower), blow off all sawdust and wood chips that have accumulated on the saw.
Page 70: Lubricating With Grease
® Cyber A/T Saw Lubricating With Grease Proper amounts of motor oil and grease must be maintained at all times. The type of lubrication used, frequency of application, oxidation, and contamination of the lubricant affect service life and efficiency of gears and bearings. Improved performance will be obtained by following the guidelines in this manual.
Page 71: Motors And Gearboxes
® Cyber A/T Saw Motors and Gearboxes Figure 2-20: Manual Brake Lever Manually Releasing a Brake When at rest under normal conditions, the blade brakes are on. If the blade will spin by hand, the brakes are released. Electric Brakes Some motors have a manual brake lever that will release the brake and allow you to manually move the component.
Page 72: Cleaning Motors
® Cyber A/T Saw Cleaning Motors Remove motor guards every week to clean and lubricate the motors, gearbox assemblies, chains, and sprockets that are under the guards. DANGER CRUSH AND CUT HAZARD Guards must always be in place during operation to avoid serious injury and possibly death.
Page 73 ® Cyber A/T Saw 5. Run the motor for 15 to 30 minutes to allow purging of any excess grease. 6. Return motor to normal service. It is the responsibility of saw owners and operators to choose cleaning and lubrication solutions that comply with all local, state, and federal regulations, especially, environmental regulations.
Page 74: Adding And Changing Oil In Gearboxes
® Cyber A/T Saw Adding and Changing Oil in Gearboxes When additional oil is needed, use an oil recommended in Table 2-2 or a comparable type. Refer to... Table 2-2: Recommended Motor Oils Figure 2-3 Ambient Temperature -30° to 15°F 16° to 50°F 51°...
Page 75: Replacing Motors
(US) motor, additional steps will need to be taken. Request Service Bulletin 155 for these instructions. The following steps list the basic procedure for replacing any motor on the Cyber A/T saw: 1. Place the saw in the Semiauto Mode by pressing the SEMI-AUTO button on the touch screen’s Main Menu.
Page 76 Lockout/tagout before removing any motor. Before removing a blade motor, remove the blade. Never separate the saw blade hub and motor. Only MiTek personnel are trained to re-assemble the hub with a motor. Before removing an angulation motor, lock the quad in place.
Page 77 A/T Saw Installing a New Motor DANGER Hold-down and Do not attempt to replace a blade motor. MiTek must lumber stop re-attach blade motor to hub at MiTek’s facility. If the motors have high- motor and hub are incorrectly serviced, severe injury and low-voltage or death may occur.
Page 78: Changing The Rotation Of A Motor
® Cyber A/T Saw Changing the Rotation of a Motor All motors are 3-phase motors. If a motor is rotating in the wrong direction, swap two (2) of the 3-phase wires and retest. Chains Lubricating Chains Lubricate the chains with a kerosene and oil mixture (10 parts kerosene: 1 part 30-weight motor oil).
Page 79 ® Cyber A/T Saw 3. Grab the chain in the middle of the open span and determine if the tension is correct per the guidelines in Tension Requirements on page MT-69. Adjusting the Tension for Chains With a Take-Up Bracket If the chain has too much or too little slack, adjust using these steps.
Page 80: Replacing A Chain
® Cyber A/T Saw Replacing a Chain When replacing a chain, pay careful attention to how the chain is threaded before removing it. 1. Position the chain so the master link is clear of the sprockets so it can easily be reached.
Page 81: Air Brakes For Saw Blades
® Cyber A/T Saw Air Brakes for Saw Blades Inspecting Air Brakes 1. As you run and stop each blade, watch to determine if all blades are stopping correctly. DANGER CUT HAZARD! The blade must stop in under 6 seconds. If they do not stop in the recommended time, severe injury or death may occur.
Page 82: Aligning Air Brakes
® Cyber A/T Saw ® YBER Aligning Air Brakes Aligning the brakes adjusts the gap between the brake shoes (pads) and hub.They should be as close as possible without rubbing. As the brake Adjust the brakes to get the brake pads as close to the hub as possible without letting them rub.
Page 83 ® Cyber A/T Saw 4. Loosen the jam nuts (labeled 1 and 3). 5. Turn in the adjustment bolts (labeled 2 and 4) until the pads touch the hub, then back off the bolt a full turn. 6. Visually verify that the clearance is just enough for hub to spin freely. 7.
Page 84: Replacing Brake Pads
® Cyber A/T Saw Replacing Brake Pads The brake lining, or brake pads, should be replaced when the blade stopping time exceeds 6 seconds and adjusting the brakes doesn’t solve the problem. Even if the blade stopping time is within 6 seconds, replace the brake lining if the pad or hub has grooves worn in it. 1.
Page 85: Saw Blades
® Cyber A/T Saw Saw Blades Inspecting Saw Blades Follow the procedure in the Safety Test procedure on page MT-12 to keep the saw blades working safely. See page MT-28 for the Spanish translation. Replacing Saw Blades When to Replace Blades Sharp, high-quality blades are essential for proper saw operation.
Page 86 ® YBER ® Cyber A/T Saw Figure 2-26: Blade Orientation and Typical Size 32” 32” 20” 20” 16” 16” Operators side How to Replace a Saw Blade CAUTION CUT HAZARD. Saw blades are sharp. Wear gloves when handling blades. 1. Turn off all power to the saw following approved lockout/tagout procedures, but leave the air on so the brakes will hold the hub in place.
Page 87: Adjusting The Saw Blade Taper-Lock Bushing Screws
Figure 2-27: Taper-Lock Bushing Screws Checking the Tightness In order to ensure a safe operating environment, MiTek recommends that you check the tightness of all taper-lock bushings on a monthly basis and whenever a saw blade is changed. Use the recommended torque settings in Table 2-5.
Page 88: Adjusting The Angulation
® Cyber A/T Saw Table 2-5: Recommended Bushing Tightness in-lbs ft-lbs Quad on Bushing Min. Max. Min. Max. 2517 35.8 39.4 Tightening the Hub to the Motor 1. Set a torque wrench to the appropriate minimum and maximum settings as shown in the table above.
Page 89: Blade Adjustments
An accurate blade draft prevents splintering of the lumber. Figure 2-29 illustrates proper blade draft. The angle should be very slight and is set by MiTek during manufacturing. Small adjustments may be necessary after certain maintenance is performed.
Page 90 ® Cyber A/T Saw 5. Press the INITIATE SETUP button. 6. Press the START button to start the blades. 7. Using the infeed conveyor FORWARD jog button, cut the board. 8. Press STOP to stop the blades. 9. Using the infeed conveyor FORWARD jog button, move the board to the trailing side of the blade.
Page 91 ® Cyber A/T Saw Adjusting the Blade Draft After checking the blade draft, if an Figure 2-32: Locations of Shims adjustment is required, follow these steps and refer to Figure 2-32. 1. To increase draft in the 90° position add shims to the back (labeled 2). 2.
Page 92: Checking And Adjusting The Blade Alignment
® Cyber A/T Saw Checking and Adjusting the Blade Alignment Blade alignment is how well the blades line up with each other. When blades are aligned properly and in home position, the next blade in line should touch the board but not cut Do not adjust the more than 1/64 in.
Page 93 ® Cyber A/T Saw Adjusting the Blade Alignment for Blades 1-4 Follow this procedure and refer to Figure 2-33 to adjust the alignment of blades 1 through 4. Figure 2-33: Blade Alignment for Blades 1-4 1. Loosen all jam nuts and mounting bolts. CAUTION Be careful not to lose any shim material behind the mounting bolts.
Page 94 ® Cyber A/T Saw Adjusting the Blade Alignment for Blades 5 and 6 Follow this procedure and refer to Figure 2-34 to adjust the alignment of blade 5 and blade 6. Figure 2-34: Adjusting Blade Alignment for Blade 5 Stationary (For Blade 5) Securing Jam Nut...
Page 95: Checking And Adjusting The Blade Pivot Point
® Cyber A/T Saw Checking and Adjusting the Blade Pivot Point The pivot point is the point on the lumber where the blade pivots. Figure 2-35: Blade Pivot Point Pivot Point 30° 60° 90° Checking Blade Pivot Point Make a 90° cut, a 60° cut, and a 30° cut. On the first two cuts, cut all the way through Summary the board.
Page 96 ® Cyber A/T Saw b) Using the infeed conveyor FORWARD jog button, move the board so that the blade cuts halfway through the board. c) Press STOP to stop the blades. d) Using the REVERSE jog button, move the board out of the machine. 13.
Page 97 ® Cyber A/T Saw Figure 2-37: Mounting Plate on the Slide ® YBER 4. Mark the mounting plate for height. 5. Mark the mounting plate for depth (mark 1 on Figure 2-38). Figure 2-38: Marking the Mounting Plate 001055 Rev. D Maintenance MT-88...
Page 98: Infeed Conveyors
® Cyber A/T Saw 6. Make a second line for the amount needed to move the head (mark 1 on Figure 2- 38). 7. Mark along the top of the motor mount as a reference point for alignment (mark 1 on Figure 2-38).
Page 99: Aligning The Infeed Conveyors With The Blades
® Cyber A/T Saw Aligning the Infeed Conveyors With the Blades Checking the Infeed Conveyor Alignment 1. Place the saw in the Semiautomatic Mode by pressing the SEMI-AUTO button on the touch screen’s Main Menu. 2. Enter 90° for all blade angles. 3.
Page 100: Maintaining The Lumber Guide
® Cyber A/T Saw Maintaining the Lumber Guide Inspecting the Lumber Guide and Knife Inspect the lumber guide Figure 2-40: Location of Lumber Guide and Knife weekly. Figure 2-40 shows the location of the lumber guide and lumber guide If the knife has a knife.
Page 101: Replacing The Infeed Conveyor Sprocket
® Cyber A/T Saw 2. Use a rule to measure the height of the tracking blade. 3. Tighten the bolt and check the other end and do the same and tighten the bolt. 4. Tighten the three (3) middle bolts. Replacing the Infeed Conveyor Sprocket The feed chain sprockets should be replaced every three (3) years or sooner, depending on use.
Page 102: Adjusting The Drive Sprocket Tension
® Cyber A/T Saw Adjusting the Drive Sprocket Tension The tension should be set where the drive chain can deflect about 1 chain link when pushed between the drive sprocket and the idler sprocket. 1. Loosen the idler bolt. 2. Loosen the two jam nuts on the adjuster. 3.
Page 103 ® Cyber A/T Saw 3. Slide the universal joint off the shaft, being careful not to lose the key. 4. Remove the long square drive shaft. 5. Remove the main drive sprocket in the following manner: a) Loosen the setscrews on the square shaft drive sprockets. b) Slide the sprocket and tube out of the square bore bearings.
Page 104: Inspecting And Replacing Infeed Roll Pins
® Cyber A/T Saw 10. Tension the motor to the main drive shaft sprocket chain, using the slotted holes at the machine end of the motor mounting bracket. 11. Tension the hold-down drive chain pushing the idler (top) sprocket up in the slotted hole and tighten the axle nut.
Page 105: Hold-Downs
® Cyber A/T Saw Hold-Downs Adjusting the Hold-Down Chain Tension The hold-down chains must be Refer to the Tension Requirements section on page MT-69 for the correct tension the proper guidelines. If the tension is incorrect, see Figure 2-44 and perform these steps to adjust the length of 207-1/ tension: 4 in.
Page 106: Replacing Hold-Down Shoes
® Cyber A/T Saw Adjusting the Hold-Down Alignment 1. Move the stationary-end infeed conveyor and hold-down a comfortable distance away from the saw blades. 2. Lockout/tagout the machine at the stationary-end disconnect switch. 3. Loosen the bearing bolts on the front (infeed) side only and push or pull to make it perfectly aligned above the infeed conveyor.
Page 107: Replacing Hold-Down Sprockets
® Cyber A/T Saw Replacing Hold-Down Sprockets The hold-down sprockets should be replaced at least every three (3) years, depending on use. Disassembly 1. Place the saw in the Semiautomatic Mode by pressing the SEMI-AUTO button on the touch screen’s Main Menu. 2.
Page 108 ® Cyber A/T Saw Figure 2-45: Hold-Down Sprocket and Hold-Down Assembly Jam nut Assembly 1. Replace the front sprocket as follows: a) Place the new sprocket in place and line it up with the bolt hole. b) Place the cap screw back in place and attach with the lock washer and nut. c) Tighten the cap screw.
Page 109: Replacing A Roll Pin In The Hold-Down Spur Gears
® Cyber A/T Saw b) Position the rear sprocket for chain alignment with the rear strips and tighten the set screws. c) Adjust the chain tension with front adjusting bolts to where the chain is on a horizontal plane with the slack indicated on page MT-69. d) Tighten the jam nut on the tension bolt.
Page 110 ® Cyber A/T Saw Figure 2-46: Adjusting the Conveyor Belt Tension Jam nut Adjusting bolt 1. Place the saw in Semiautomatic Mode by pressing the SEMI-AUTO button on the touch screen’s Main Menu. 2. Activate an E-stop. 3. Using two 15/16-in. open end wrenches, loosen the locknut from the rear of the tension adjusting screw on the side to be adjusted.
Page 111: Replacing A Conveyor Belt
® Cyber A/T Saw 8. Check the belt tracking (alignment) every 2 hours until the conveyor remains aligned. Replacing a Conveyor Belt The waste conveyor and optional incline conveyor belting usually needs replacing every 3 years, depending on use and maintenance. Use the following steps as a guide for replacing either the main belt or the incline belt.
Page 112: Pneumatic System Maintenance
YBER ® Cyber A/T Saw Figure 2-47: Connecting Wire on Belt Lacing Connecting wire 3. Bend the ends of the rod or wire to prevent it from coming out. 4. Adjust the belt tension evenly at the head roller adjusting bolts. See the Adjusting the Belt Tracking/Tension section for correct tensioning guidelines.
Page 113 ® Cyber A/T Saw • Filter/regulator should read approximately 100 psi • Ensure the filter is draining the water out of its bowl 001055 Rev. D Maintenance MT-104...
Page 114 ® Cyber A/T Saw Figure 2-48: Pneumatic System Components Saw Pneumatics Filter/ Regulator Lubricator Stationary General Regulator Purpose Filter Remover PC Enclosure Pneumatics 001055 Rev. D Maintenance MT-105...
Page 115: Maintaining The Lubricator On The Saw
® Cyber A/T Saw Maintaining the Lubricator on the Saw The saw’s pneumatic system uses a lubricator to keep gaskets and seals in good condition. Checking the Oil Reservoir Check the oil level daily by viewing the sight gauge located on the reservoir daily. Refill or top off the oil when the reservoir is less than 3/4 full.
Page 116: Additional Maintenance
® Cyber A/T Saw Additional Maintenance WARNING COMPRESSED AIR HAZARD. To avoid injury, bleed all pressure from the lines before removing the reservoir. Ensure that the reservoir is securely attached to the lubricator body before returning pressure to the lines. Proper preventive maintenance for the lubricator also includes replacing the O-rings, seals, and gaskets at regular intervals.
Page 117: Maintaining The Oil Remover On The Pc Enclosure
® Cyber A/T Saw Additional Maintenance WARNING COMPRESSED AIR HAZARD. To avoid injury, bleed all pressure from the lines before disassembling the regulator. If a regulator is not operating at its optimum capacity, we recommend cleaning the regulator and replacing the O-rings, gaskets, diaphragm, and valve assembly. Mufflers on the filter/regulator should be replaced periodically, when air pressure becomes inefficient.
Page 118: Maintaining The Filtering Components
® Cyber A/T Saw b) Bleed the pressure from the lines by disconnecting the air line. c) Ensure the gauge reads “0” before unscrewing the filter guard. 2. Push up on the bowl and turn to the left to unlock the bowl. Do not lose the float that is inside the bowl! 3.
Page 119 ® Cyber A/T Saw Draining the Saw’s Pneumatic Filter The filter assembly features an automatic drain port. Once the fluid in the bowl raises the float to a certain height, the fluid automatically drains out the bottom of the bowl. The fluid should fall onto the saw’s pan.
Page 120: Routing The Cooler Tubing Inside The Pc Enclosure
® Cyber A/T Saw b) Bleed the pressure from the lines by disconnecting the air line. c) Ensure the gauge reads “0” before unscrewing the filter guard. 2. Push up on the bowl and turn to the left to unlock the bowl. Do not lose the float that is inside the bowl! 3.
Page 121: Computer And Touch Screen
Dell Computers ® For Dell computers (provided by MiTek) that are housed in a PC enclosure and communicate with a separate touch screen monitor, contact Dell for technical assistance. The Dell Gold Technical Support Agreement and the operating system license are registered to an individual name at your company. For technical assistance with any hardware-related problems on the computer, call Dell directly at 1-800-624- 9897.
Page 122: Selecting A Language
® Cyber A/T Saw Selecting a Language The Cyber A/T software allows you to choose different languages for operating the saw. The available languages built into the software as of Project version 12.0 are: • English • Spanish Selecting Language at Startup...
Page 123: Calibrating The Touch Screen
® Cyber A/T Saw Calibrating the Touch Screen 1. With the computer off: a) Plug in the keyboard. b) Turn the computer on. 2. To keep the Cimplicity Project software from starting, when the network login screen comes up, hold the SHIFT key down while you hit ENTER. Hold the shift key for a few seconds until the cursor goes from a pointer and an hourglass to just a pointer.
Page 124: Replacing The Touch Screen Overlays
® Cyber A/T Saw Replacing the Touch Screen Overlays An overlay must be kept on your touch screen at all times! The overlay protects the bezel from excessive wear, scratching, and other damage. The bezel assembly covers the front of the monitor and allows it to recognize human touch.If it is damaged, the saw will not operate correctly.
Page 125: Replacing The Bezel (Ctc Touch Screens Only
® Cyber A/T Saw Figure 2-50: Installing Screw Clips Thread Insert Into Screw Into Catch Slots Screw Clip Thread Nut Onto Screw b) Place a screw clip in the pair of catch slots near the top or bottom of each side of the touch screen back.
Page 126: Replacing A Touch Screen Monitor's Face Plate
® Cyber A/T Saw a) Remove 2 screws on the right side of the back of the monitor and set aside. b) Remove the screw holding the L-bracket to the top hinge and set aside. c) Pivot the back shell open and gently disconnect the 2 cables underneath. d) Pull the back shell toward the top of the monitor to free it from the hinges.
Page 127 ® Cyber A/T Saw 5. Pull the touch screen out of the enclosure using the instructions in Replacing the Touch Screen (CTC Touch Screens Only). 6. If your touch screen enclosure has a floppy drive port, remove the floppy drive, labeled Face Plate A, by unscrewing the...
Page 128: Replacing The Computer (Pc
® Cyber A/T Saw Replacing the Computer (PC) Cable Connections If you have to move or replace the computer inside the PC enclosure, Figure 2-51 shows the locations of the original cable connections. The port locations on your original computer may vary slightly from those shown in Figure 2-51. Figure 2-51: Cable Connection on the PC Inside the PC Enclosure Power Cord Serial Cable...
Page 129 Configuring the Saw’s Internal Communication NIC If you sent your computer and NIC to MiTek for configuration, MiTek probably configured the saw’s internal communication NIC. If MiTek did not configure it, you must do so for the icons to display correctly on your monitor.
Page 130: Replacing The Kvm Extender
CD case provided by MiTek. Reloading Cimplicity Project Software Your current Cimplicity license won’t transfer to the reloaded software. Call MiTek Machinery Division Customer Service and request Service Bulletin 169 for instructions on transferring an existing Cimplicity license to a new computer and registering for a new Cimplicity license.
Page 131 ® Cyber A/T Saw • If required, PLC software must be upgraded by a MiTek Machinery Division Customer Service Representative. Table 2-7: Compatible Software Versions Cimplicity Software Project Software Version PLC Software Version 11.01 11.1 11.60 and 11.61 11.5 Version 5.5 11.70 and 11.71...
Page 132: Profibus System (Encoders
Operation A Profibus system links the PLC to the components that actually do the work such as Manual sensors, actuators, motors, etc. In the case of the Cyber A/T saw, the sensors are encoders. Appendices Dwg 90507 The saw and all encoders have indicators to help troubleshoot the Profibus system. The saw indicates a red Profibus fault or a yellow Profibus fault when there is an error.
Page 133: Replacing The Encoders
® Cyber A/T Saw Replacing the Encoders There are two (2) different styles of encoders, depending on when your saw was built or encoders were replaced last. An encoder with a straight fitting on the bottom is labeled straight-fitting encoder in Figure 2-52. A newer model of this encoder has angled fittings on the bottom.
Page 134 ® Cyber A/T Saw a) Move the carriage away Figure 2-53: Move the Hold-Down from the stationary end and Conveyor as far as necessary so that you can move the horizontal hold-down and horizontal infeed conveyors away from the saw blades. b) Put all blades in their home position (90°).
Page 135 ® Cyber A/T Saw 4. Disconnect the defective encoder. Figure 2-55: Power Tee a) Disconnect the encoder’s power cable from the power tee on straight-fitting encoders. See Figure 2-55. For angled-fitting encoders, use the quick-disconnect at the rear of the encoder housing.
Page 136 If your saw frame is less than one year old, the encoders should be covered under warranty. Do not discard the encoder if it is under warranty. Contact MiTek Machinery Division Customer Service to obtain instructions on returning the defective encoder to receive warranty credit.
Page 137 ® Cyber A/T Saw 6. Remove the encoder housing cover on the Figure 2-58: Cover replacement encoder by removing the two (2) screws shown on the housing cover in Figure 2-58. ® YBER 7. The procedure for setting the correct address depends on the replacement encoder.
Page 138 ® Cyber A/T Saw Table 2-8: Straight-Fitting Encoder Addresses Address Dip Switch Positions Terminating Resistor (NOT encoder #) The terminating resistor must be set to the off position on straight-fitting encoders. 0=OFF 1=ON Table 2-9: Angle-Fitting Encoder Addresses Address Rotary Switches (NOT encoder #) 001055 Rev.
Page 139 ® Cyber A/T Saw c) Replacing an angled-fitting encoder with an angled-fitting encoder: 1) Note the address on the rotary switches of the defective encoder. 2) Set the address on the replacement encoder to match the defective encoder. 8. Once the address has been programmed, secure the new encoder in its place. a) Reattach the mounting bracket and sprocket (or coupling) to the encoder.
Page 140 ® Cyber A/T Saw Figure 2-61: Hiding the Wires 9. Return power to the saw. Remove the lockout/tagout equipment. 10. Recalibrate the component that is controlled by the newly installed encoder. Refer to the Calibration Check section starting on page MT-49. To modify the guard when replacing the angulation encoders on quad 5 and quad 6: Figure 2-62: Modifying an Angulation Encoder Guard If your angulation encoder guards on quad 5 and quad 6 were designed for the straight-...
Page 141: Limit Switches
Trim the top of the guard back 3/4 in. and trim that section completely off. File all sharp edges to prevent a safety hazard. If you prefer to order an angled-fitting guard rather than modifying the existing guard, a new guard can be purchased from MiTek. Limit Switches Finding a Limit Switch...
Page 142: Proximity (Prox) Switches
® Cyber A/T Saw Proximity (Prox) Switches How a Prox Switch Works Proximity (prox) switches communicate certain information to the PLC regarding the location of components. They use an electromagnetic field to detect when an object is near. The prox switches on this equipment monitor a shaft or cam with holes drilled at specific points.
Page 143: Testing A Prox Switch Cable
® Cyber A/T Saw Testing a Prox Switch Cable If a prox switch is not communicating with the PLC, it may be caused by faulty cabling. Using a voltmeter and referring to Figure 2-64, follow these steps: Figure 2-64: Prox Switch Cable at the Switch Pin 2 - Blue Wire Pin 3 - Black Wire -24 VDC...
Page 144: Thermostats In Electrical Enclosures
® Cyber A/T Saw Thermostats in Electrical Enclosures Setting the Thermostats on the Saw A thermostat controls the cooling fans in the stationary-end electrical enclosure and the carriage-end electrical enclosure. Because the fan pulls air into the enclosure that contains unwanted dust, it is best to run the fan as little as possible while maintaining an adequate temperature inside the enclosure.
Page 145: Electrical Components
® Cyber A/T Saw Electrical Components This equipment relies on highly technical electrical components to operate correctly. Most of the electrical components are located in the stationary-end electrical enclosure and the carriage-end electrical enclosure. They are labeled in Figure 2-6. The stationary- The stationary-end electrical enclosure is the main electrical enclosure.
Page 146 ® Cyber A/T Saw Figure 2-67: Components in a Typical Enclosure Drawer Circuit Breaker Motor Starter Overload Brake Relay 001055 Rev. D Maintenance MT-137...
Page 147: Inspecting Electrical Connections
® Cyber A/T Saw Inspecting Electrical Connections Every month, check the wiring outside the electrical enclosures for damage. Ensure the cable insulation is completely covering all cables and no wires are showing where they enter connectors. Repair any damaged wires or loose connections that you find. Once every three (3) months, check to ensure all electrical connections inside the enclosures are secure.
Page 148: Troubleshooting With An Energized Machine
® Cyber A/T Saw Troubleshooting With an Energized Machine It is recommended that you always de-energize the Figure 2-68: Opening machine before performing service or repairs. However, the Door sometimes it is necessary for the machine to stay energized to perform troubleshooting functions. If it is absolutely necessary to troubleshoot an energized machine, follow NFPA 70E and your company’s energy control program for proper procedures and personal...
Page 149 ® Cyber A/T Saw 2. Using a small, slotted screwdriver, turn the screw head shown in Figure 2-68 to manually Figure 2-69: Turning On release the interlock feature. This will allow you the Disconnect Switch to open the enclosure door while leaving the disconnect switch in the ON position.
Page 150: Checking For Voltage To And From Components
® Cyber A/T Saw Checking for Voltage To and From Components One of the first steps to take when troubleshooting an electrical component problem in the saw is to determine which electrical component is not working properly and why. Determining If a Component Is Powered To determine which electrical component is not working, you must first determine if power is getting to the component, then determine if power is proceeding on to the next component in the loop.
Page 151: Plc And Input/Output Cards
® Cyber A/T Saw PLC and Input/Output Cards A PLC is a programmable logic controller. It houses input cards that supply information to the PLC and output cards that allow the PLC to supply information to the rest of the saw. It is the “brain”...
Page 152 ® Cyber A/T Saw To replace an input or output card: 1. Remove the terminal strip: Figure 2-71: Push Lever Up to Release Terminal Strip Each input and output card has a terminal strip on it so you can replace the card without removing individual wires.
Page 153 A/T Saw Replacing a PLC Starting in 2007, MiTek saws use a PLC with a CPU of model number 374 or higher. When ordering a PLC, you should receive Service Bulletin 175. This Service Bulletin applies when replacing an model earlier than 374 with a model 374 or higher. It also applies to replacing a PLC CPU model 374 with a PLC CPU of the same model Plug in the battery.
Page 154: Vfd
OP-97 to remedy the faults. Setting VFD Parameters Recommended VFD settings are listed in your electrical drawings. Contact MiTek Machinery Division Customer Service before attempting to reset any setting. Measuring the Capacitance of the VFDs Main Circuit Capacitor Refer to your VFD manual to predict the life of the main circuit capacitor.
Page 155 4. Remove the four (4) mounting screws. 5. Install the new or repaired VFD by reversing the procedure above. If MiTek drop ships a VFD directly from the manufacturer, your electrical schematic shows the parameter settings needed. Program the VFD according to these settings. If the new VFD is made by a different manufacturer than the original VFD, call MiTek Machinery Division Customer Service for the new settings.
Page 156: Circuit Breakers
® Cyber A/T Saw Circuit Breakers Circuit breakers are used for certain components as an electrical circuit protection device. Using the Handle Manually operate the circuit breaker using the handle and the PUSH-TO-TRIP button on the circuit breaker. The handle has three (3) positions: On, Trip, and Off. Manually Tripping the Circuit Breaker to Test Manually trip the circuit breaker by pushing the PUSH-TO-TRIP button.
Page 157: Brake Relays
® Cyber A/T Saw Cleaning Contacts To clean the motor starter contacts: CAUTION Never use pneumatic air inside electrical cabinets. It will force dust and particles into electrical components causing them to fail. 1. Activate an E-stop. The starter will release (open) and the dust may be forced out. 2.
Page 158: Maintaining The Perimeter Safety Cable
® Cyber A/T Saw Maintaining the Perimeter Safety Cable A properly tensioned perimeter safety cable Figure 2-75: Safety Cable and Switch will trip the E-stop switch when someone pulls it approximately 8 in. from its rest position at the mid-section of the saw. Resetting the Switch Once the cable is pulled, reset the E-stop circuit by pressing the button labeled in...
Page 159: Maintenance Jumper
® Cyber A/T Saw Maintenance Jumper The maintenance jumper allows the operator to bypass certain features of the saw to make troubleshooting easier. Saw blades will not start while the maintenance jumper is pulled. The arrow in Figure 2-77 shows the location of the maintenance jumper. WARNING ELECTROCUTION HAZARD! The maintenance jumper provides an important safety barrier...
Page 160: Blade-Installed Jumpers
110 VAC outlets, but very little power is reserved to operate them. They exist to give MiTek personnel access to an outlet for laptops for troubleshooting purposes. Do not use the outlets for tools, high-powered vacuums, or any other electrical equipment that could draw more than 3 amps of current.
Page 161: Ups (Uninterruptible Power Supply
Outlet Usage On a MiTek-supplied UPS, some outlets are battery powered and some are not. Make sure your monitor and computer are plugged into an outlet labeled “battery powered.”...
Page 162: Network Communications
It is an add-in card, so it can be replaced if it is faulty. This card is built into the computer’s motherboard and is intended for use with your plant network. MiTek does not provide technical Plant network support for communication problems within your plant. If this card is faulty, the entire motherboard must be replaced.
Page 163: Entering The Ip Address For The Plc Network Nic
1. Right-click on My Network Places on the Windows desktop. different IP address assigned 2. Click Properties. by your company. MiTek can not 3. Right-click PLC and choose Properties. provide technical support for plant network 4. Click Protocol TCP/IP.
Page 164: Accessing The Files Button When It Doesn't Show
4. Arrow down to the Cimplicity folder and press the right arrow key to open the folder. 5. Arrow down to the MiTek folder. 6. Arrow down to the Scripts folder. 7. On the right-hand side of the screen, you will see the contents of the Scripts folder.
Page 165: Troubleshooting
Inputs and Outputs by Function MT-207 If you continue to have problems after performing all applicable troubleshooting steps and reviewing the topic in the Maintenance chapter, call MiTek Machinery Division Customer Service at the numbers listed in Figure 2-3. 001055 Rev. D...
Page 166: Safety Notes For Troubleshooting
® Cyber A/T Saw Safety Notes for Troubleshooting WARNING ELECTROCUTION, HIGH PRESSURE, CRUSH, CUT, AND CHEMICAL HAZARDS! Read all notes in this section AND the safety section in the preliminary pages before operating or maintaining this equipment. Most solutions are described in more detail in the Maintenance chapter and may have more safety notes included there.
Page 167: Operational Notes For Troubleshooting
® Cyber A/T Saw Operational Notes for Troubleshooting • Do not use compressed air Figure A-1: Never Use Compressed inside the electrical Air Inside an Electrical Enclosure enclosures! It may force contaminates into the electrical connections. • Clean and lubricate the equipment as a first step in most troubleshooting processes.
Page 168 ® Cyber A/T Saw Figure A-2: Start Here to Determine Solutions Are affected saw components clean and lubricated and Are there any free of debris? Are there any alarms showing on mechanical the alarm status bindings or bar? damaged parts? Was the daily calibration done correctly?
Page 169: Symptoms And Solutions
Blade pivot points are incorrect Check the blade pivot points. MT-86 Tighten the saw blade taper-lock bushing MT-78 screws Blades are wobbling Send motor and hub assembly to MiTek to MT-66 replace the motor Calibration is wrong Check angle calibration MT-55 Angulation encoder chain too Check the chain for proper tension.
Page 170 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-1: Mis-Cut Boards (Continued) Problem Possible Cause Possible Solution See Page Lumber guide knife dull or at Check the condition and height of lumber MT-91 wrong height guide knife.
Page 171 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-1: Mis-Cut Boards (Continued) Problem Possible Cause Possible Solution See Page Lumber guide knife dull or at Check the condition and height of lumber MT-91 wrong height guide knife.
Page 172: Saw Not Operating Or Stopping Correctly
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Saw Not Operating or Stopping Correctly Setup problems specifically related to a centerline, angle, infeed, hold- down are covered in other tables in this appendix. Table A-2: Saw Not Operating or Stopping Correctly Problem Possible Cause Possible Solution...
Page 173 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page Pull any depressed pushbuttons and reset OP-44 E-stop is engaged pull cord switch and swing guard switch. MT-194 Replace burned-out fuses on primary side of transformer or the output of 24 VDC...
Page 174 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page Loose connection on PLC rack Tighten both ends of the remote rack 1, 2, or 3 communication cable.
Page 175 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page A safety interlock prevents the Infeed from starting in automatic when a blade that is A blade that is in the cut has in-cut is not running.
Page 176 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page Encoder spur gear not Ensure that encoder drive spur gear is tight properly meshed with rack in rack.
Page 177 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page Angle will not move See Table A-4. MT-173 Centerline will not move See Table A-4.
Page 178 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-2: Saw Not Operating or Stopping Correctly (Continued) Problem Possible Cause Possible Solution See Page One of the axis moves when the main power is on and does not Output card is faulty Replace card.
Page 179: Computer-Related Problems
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Computer-Related Problems Table A-3: Computer Related Problems Problem Possible Cause Possible Solution See Page Check all cable connections at Loose connections components and terminal blocks. Turn power on to the monitor, the monitor’s Power to touch screen, UPS, the computer in the PC enclosure, OP-53...
Page 180 Cannot transfer files Contact the individual responsible for your from a network drive network. Plant network not working MiTek personnel are not trained to provide assistance with plant networking problems. Touch screen is white Check video card. Check card reseat the board.
Page 181 Check the red line is closest to pin 1. When the computer loads, it gets stuck on Prior to Windows XP: Hard Replace the drive. Call MiTek for guidance. Scandisk and it will not drive is faulty complete the scan...
Page 182: Centerlines And Angles
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Centerlines and Angles Table A-4: Centerlines and Angles Problem Possible Cause Possible Solution See Page Brakes on motor are worn Replace brake or motor MT-66 Speed settings are incorrect Adjust the VFD speed settings OP-94 Acme nut loose...
Page 183 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-4: Centerlines and Angles (Continued) Problem Possible Cause Possible Solution See Page Press INITIATE SETUP. If an “All axes in position” message displays, then the Axis is already in position centerline should be in the correct position for the setup.
Page 184 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-4: Centerlines and Angles (Continued) Problem Possible Cause Possible Solution See Page Check encoder chain and sprockets to Centerline moves in Encoder not counting properly ensure they are secure and properly MT-123 the opposite direction tensioned.
Page 185: Infeed Conveyors
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Infeed Conveyors Table A-5: Infeed Conveyors Problem: Possible Cause: What To Do: See Page Check for loose bearings on Infeed Conveyor drive shaft. Check if infeed conveyor is parallel to MT-90 blades.
Page 186 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-5: Infeed Conveyors (Continued) Problem: Possible Cause: What To Do: See Page Clean and lubricate square drive shaft. MT-59 Move the carriage back and forth looking Infeed conveyors drag on for indication that the square drive shaft is square drive shaft causing excessive drag on the infeed...
Page 187 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-5: Infeed Conveyors (Continued) Problem: Possible Cause: What To Do: See Page During setup, infeed Clean, lubricate and inspect the moving Axis cannot move freely MT-59 conveyor travels and components.
Page 188: Hold-Downs
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Hold-Downs Table A-6: Hold-Downs Problem: Possible Cause: What To Do: See Page Check if hold-down is parallel to blades. If none of the following are found, the pinion may have jumped one or more teeth on the rack.
Page 189 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-6: Hold-Downs (Continued) Problem: Possible Cause: What To Do: See Page Clean, lubricate and inspect the moving Axis cannot move freely MT-59 components. Medium and/or low speed set Increase or decrease value.
Page 190 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-6: Hold-Downs (Continued) Problem: Possible Cause: What To Do: See Page See Hold-down hunts for position during automatic or semiautomatic setup Check insert. Spider coupling is not assembled properly Check set screws.
Page 191 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-6: Hold-Downs (Continued) Problem: Possible Cause: What To Do: See Page Clean, lubricate and inspect the moving MT-59 Axis mechanical components components. are dirty or need lubrication Check for loose bearings on hold-down drive shaft.
Page 192 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-6: Hold-Downs (Continued) Problem: Possible Cause: What To Do: See Page Axis is dirty and needs Clean and lubricate. lubrication Hold-down vibrates when moving For vertical movement: Gear Inspect and repair if needed.
Page 193: Lumber Stops
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Lumber Stops Table A-7: Lumber Stop Problem: Possible Cause: What To Do: See Page Clean, lubricate and inspect the moving Axis cannot move freely MT-59 components. While moving the lumber stop, check if the PLC input turns ON and OFF.
Page 194 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-7: Lumber Stop (Continued) Problem: Possible Cause: What To Do: See Page Lumber stop is improperly Recalibrate. MT-49 Lumber stop will only calibrated move in one direction Motor was improperly wired Swap two incoming lines.
Page 195: Carriage
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Carriage Table A-8: Carriage Problem: Possible Cause: What To Do: See Page Tighten the set screws and ensure the Spur gear is slipping teeth are meshing tightly in the gear rack. Clean and lubricate square drive shaft.
Page 196 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-8: Carriage (Continued) Problem: Possible Cause: What To Do: See Page Speed setting is too low or Adjust speed settings on the Speed OP-94 high Settings screen. Square drive shaft drive Check for damage to the sprocket and that sprocket is damaged or not...
Page 197 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-8: Carriage (Continued) Problem: Possible Cause: What To Do: See Page Press INITIATE SETUP. If an “All axes in position” message displays, then the Axis is already in position centerline should be in the correct position for the setup.
Page 198 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-8: Carriage (Continued) Problem: Possible Cause: What To Do: See Page Clean, lubricate and inspect the moving Axis cannot move freely MT-59 During setup, carriage components. moves and stops but Increase low speed setting on the Default screen indicates “All Low speed setting is too low...
Page 199 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-8: Carriage (Continued) Problem: Possible Cause: What To Do: See Page Clean, lubricate and inspect the moving MT-59 components. Move the carriage back and forth looking Axis cannot move freely for any indication that the square drive shaft is causing excessive drag on the carriage or infeed conveyor.
Page 200: Alarm Conditions
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Alarm Conditions Alarms are specific conditions recognized by the saw that notify the operator something is or could be wrong. An alarm causes an icon on the alarms status bar located at the top of the Main Menu, Automatic, Semiautomatic, or Manual screens to illuminate.
Page 201 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions Problem Possible Cause Possible Solution Clean, lubricate, and inspect all axes associated with Mechanical bind that overload. Retension the chain that moves the axis associated Chain tension is wrong with that encoder.
Page 202 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions (Continued) Problem Possible Cause Possible Solution Motor circuit breaker Check for a phase-to-phase short on motor branch Short circuit alarm circuit. Check for a phase to ground short on motor branch Ground fault circuit.
Page 203 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions (Continued) Problem Possible Cause Possible Solution Axis is not calibrated properly Recalibrate. Check if PLC input turns ON and turns OFF. If input is coming on, the proximity switch &...
Page 204 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions (Continued) Problem Possible Cause Possible Solution Clean, lubricate, and inspect all axes associated with Mechanical bind that overload. VFD is faulty Check VFD operation and replace. Profibus encoder Pull the maintenance jumper to ignore Profibus fault fault—YELLOW...
Page 205 Turn off power to PLC system for about 5 second then program on power up return power to PLC system. Call MiTek Machinery Division Customer Service. If the Program missing program is missing, either the program was not loaded into flash memory or flash memory is corrupt or faulty.
Page 206 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions (Continued) Problem Possible Cause Possible Solution Maintenance jumper alarm Maintenance jumper is pulled Ensure that maintenance jumper is pushed back in. Ensure that air supply is connected to saw and the air source is working properly.
Page 207: Motors
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-10: Alarm Conditions (Continued) Problem Possible Cause Possible Solution Activate and reset the last emergency stop button or switch used. Re-test the emergency stop by activating the button or An emergency stop did not switch that caused the problem.
Page 208: Fault Codes And Technical Data For Individual Components
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Fault Codes and Technical Data for Individual Components PLC Faults Table A-12: PLC Faults Reference Nickname Definition %S0009 SY_FULL Set when the PLC fault table fills up Cleared when an entry is removed from the PLC fault table and when the PLC fault table is cleared %S0010 IO_FULL...
Page 209 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-12: PLC Faults (Continued) Reference Nickname Definition Set when an I/O module stops communicating with the PLC CPU %SA0014 LOS_IOM Cleared by replacing the module and cycling power on the main rack Set when an option module stops communicating with the PLC CPU %SA0015 LOS_SIO...
Page 210: Catcher Display Communication Errors
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-12: PLC Faults (Continued) Reference Nickname Definition Set when a software fault occurs %SC0015 SFT_FLT Cleared when both fault tables have no entries Set when the PLC does not detect the basic module operation Basic Module Cleared by resetting the basic module Catcher Display Communication Errors...
Page 211: Encoder Errors
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Encoder Errors Encoder locations shown on drawing 90500. Table A-15: Encoder Errors Red LED: Green LED Possible Cause No power supply Encoder is ready for operation but has not yet received any configuration data based on voltage;...
Page 212: Vfd Faults
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? VFD Faults The VFDs have many protective functions that occur when there is an error. The name of the alarm will be displayed on the LED when an error occurs and the motor will coast to a stop. Table A-16 lists alarm displays and protective operations.
Page 213 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Table A-16: VFD Protective Operations (Continued) Name of Alarm Display Description of Operation The temperature of the heat sink of the drive is high, possibly due to Heat sink overheat a broken cooling fan or other reasons.
Page 214: Count Proximity Switch Faults
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Count Proximity Switch Faults Table A-17: Count Proximity Switch Faults Input Locations PLC Input/Wire Electrical Axis Rack Slot Light Number Enclosure Hold-down, stationary end, I-084 stationary end lift/lower Hold-down, carriage end, I-178 carriage end...
Page 215: Motor Starter Safety Faults
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Motor Starter Safety Faults Table A-20: Stationary-End Motor Starter Safety Faults Input Locations: PLC Input/Wire Axis Rack Slot Light Number Blade 2 run I-001 Blade 1 run I-011 Blade 6 run I-021 OPT Vertical hold-down, lower...
Page 216: Cyber Saw Inputs And Outputs By Function
® Cyber A/T Saw Should you lockout/tagout to safely perform this action? Cyber Saw Inputs and Outputs by Function Table A-22: Inputs and Outputs by Function Increase / Decrease / Quadrant Axis Count Prox Home Prox Contactor Raise Lower Angle I-072 I-071 Q229...
Page 217 ® Cyber A/T Saw Should you lockout/tagout to safely perform this action? 001055 Rev. D Troubleshooting MT-208...
Page 218: Calibration Procedure
Calibration Procedure Appendix B A daily calibration check and basic guidelines for correction can be found in the Maintenance chapter on page MT-49. Instructions on individual steps, such as aligning blades or adjusting pivot points, are found throughout the Maintenance chapter. If you require a complete procedure for recalibrating the entire saw, use the instructions in this appendix.
Page 219 ® Cyber A/T Saw 1. Check the alignment on the stationary end of the saw by following these steps: a) Starting on the stationary end of the saw, check that the infeed alignment is square. Refer to Figure B-1. • Be careful that you don't set the end of your tape measure on the weld. You must start at •...
Page 220 ® Cyber A/T Saw c) If all these measurements are within 1/16", you may proceed. If not, refer to the Maintenance chapter to adjust the applicable component. 2. Check and adjust the alignment on the carriage end of the saw by following these steps: a) Measure the infeed conveyor assemblies from steel plate to steel plate.
Page 221 ® Cyber A/T Saw 3. Check the saw blade draft on blades 2 and 3 and adjust accordingly by completing the following steps: Draft is when the saw blade does not touch the board after its been cut, you should see a small gap between the board and the saw blade as the board travels along side of the saw blade toward the outfeed side of the saw.
Page 222 ® Cyber A/T Saw • If the blade is still touching the board as it travels over the back half of blades 2 and/or 3, insert a shim horizontally (generally the shim should be placed at the top of the assembly for blades 2, 3 and 5 and on the bottom for saw blades 1 and 4).
Page 223 ® Cyber A/T Saw Figure B-7: Checking Pivot Point Figure B-8: Checking Pivot Point 001055 Rev. D Calibration Procedure MT-214...
Page 224 ® Cyber A/T Saw d) Move the saw blades manually to 60.0 degrees and cut the board all the way through using the JOG button. Back the board up until it is clear of the saw blades, using the JOG button keeping the board on the knife edge. e) Move the saw blades 2 and 3 manually to 90.0 degrees and cut the board halfway through using the JOG button.
Page 225 ® Cyber A/T Saw a) Determine if pivot is too far in the cut or needs to be taken out of the cut. b) Make a truth mark on the motor mounting plate and the casting to see how much you have to move it. c) Loosen the (4) mounting bolts and slide motor mounting in the direction needed for adjustment.
Page 226 ® Cyber A/T Saw d) Repeat this step for blades 1 and 4, with blades 2, 3, 5, and 6 out of the cut. Repeat this step for blades 5 and 6, with blades 1, 2, 3, and 4 out of the cut.
Page 227 ® Cyber A/T Saw 7. Make blade alignment adjustments by following these steps: a) There are 4 jack screws on the back of the quadrant. Paying attention to the fixed point of the assembly, back up the appropriate screws. It is important to count the number of flats you move the screw.
Page 228 ® Cyber A/T Saw c) Loosen the mounting bolts and move the saw assembly with the remaining adjustment screws. Figure B-16: Mounting Bolts for Blade Alignment Figure B-17: Adjustment Screw for Blade Alignment 001055 Rev. D Calibration Procedure MT-219...
Page 229 ® Cyber A/T Saw d) Tighten the jam nuts and the mounting bolts. e) Adjust number 5 and (optional 6) alignment. f) Move jam nut accordingly and set the gap needed. g) Loosen the mounting bolts for the horizontal slide and tighten the opposite jam nut.
Page 230: Parts List
Parts List Appendix C Navigating Through the Parts List The Parts List appendix is divided into sections and each section is divided into part location categories. The order of the sections and categories names are shown here. Mechanical Replacement Parts ......page MT-222 Part Location Categories Chain Motor...
Page 231: Part Numbers
® Cyber A/T Saw Part Numbers Mechanical Replacement Parts Table C-1: Mechanical Replacement Parts Keep Part Location MiTek Part Part Description Drawing # Category Number Stock Spare parts kit* 60000-901 — *All of the most commonly needed spare parts and maintenance items...
Page 232: Mechanical Replacement Parts
® Cyber A/T Saw Table C-1: Mechanical Replacement Parts (Continued) Keep Part Location MiTek Part Part Description Drawing # Category Number Stock Infeed 394159 Cotter pin connecting infeed conveyor links 77754, 77765 77901 Flight (dog), for CE Mark machine Infeed —...
Page 233: Scale
® Cyber A/T Saw Table C-1: Mechanical Replacement Parts (Continued) Keep Part Location MiTek Part Part Description Drawing # Category Number Stock Motor 480392 Waste conveyor motor 60165  PC Enc. 90503-501 Entire kit, enclosure and all parts 90503 Saw Blade 811040 Saw blade, 16”, quads 2 and 3...
Page 234: Pneumatic Replacement Parts
® Cyber A/T Saw Pneumatic Replacement Parts Table C-2: Pneumatic Replacement Parts Keep Part Location MiTek Part Part Description Drawing # Category Number Stock 79745 Filter/regulator/lubricator on saw 60005 PC Enc. 438011 Filter element for general purpose filter — PC Enc.
Page 235: Electrical Replacement Parts
Refer to Drawing 90501-502 for the stationary-end components that aren’t listed here. Refer to Drawing 90502-502 for the carriage-end components that aren’t listed here Table C-3: Electrical Replacement Parts Part Keep MiTek Part Location Part Description Drawing # Number Category...
Page 236: Controls
32-bit network PCI card for Dell Optiplex — TS & PC 504549 Serial dual PCI card for Dell Optiplex — TS & PC 90067-502 MiTek software CD for A/T — 90503-501 809044 Thermostat for PC enclosure cooler PC Enc. (809039) Thermostat...
Page 237: Documentation Part Numbers
® Cyber A/T Saw Documentation Part Numbers Table C-4: Documentation Documentation MiTek Part Number Manual 001055 Installation Guide 001055-IN Operation Guide 001055-OP Maintenance Guide 001055-MN Drawing set for manual 001069 Operation and Safety Labels See Table C-5 or Dwg. 60000 Electrical Safety Labels See Table C-5 or Dwg.
Page 238: Guards Part Numbers
® Cyber A/T Saw Guards Part Numbers The main guards are shown in Figure C-1. For additional guards and covers, see Drawing 60120. Figure C-1: Guards Hold-Down Guard 79800 Rear Guard Swing Guard 30' saw - 7008117 E-Stop Actuator 34' saw - 77984 79810-501 Operator Guard...
Page 239: Labels Part Numbers
® Cyber A/T Saw Labels Part Numbers Table C-5: Labels MiTek Part # Part Description 691519 691408 691407 691404 001055 Rev. D Parts List MT-230...
Page 240 ® Cyber A/T Saw Table C-5: Labels (Continued) MiTek Part # Part Description 691702 691601 691513 691403 691518 691603 001055 Rev. D Parts List MT-231...
Page 241 ® Cyber A/T Saw Table C-5: Labels (Continued) MiTek Part # Part Description 691604 691703 691517 691409 001055 Rev. D Parts List MT-232...
Page 242 ® Cyber A/T Saw Table C-5: Labels (Continued) MiTek Part # Part Description 691516 001055 Rev. D Parts List MT-233...
Page 243: Maintenance Checklists
Maintenance Checklists Appendix D Checklists for Preventive Maintenance The checklists are divided up according to how often the actions need to occur. The Preventive Maintenance Action column is meant to be a brief reminder of the action required. For a more detailed explanation and for technical details, refer to the page number listed in the See Page # column.
Page 244: At The Beginning Of Each Shift
Maintenance Checklist At the Beginning of Each Shift Month and Year: _______________________ Week: __________________________ Table D-1: Preventive Maintenance at the Beginning of Each Shift Preventive Maintenance Action Dates Completed Page # Check that the pneumatic system pressure on the saw and the PC enclosure are approximately 100 MT-103 Check that the saw’s pneumatic lubricator oil level MT-103...
Page 245: Maintenance Checklist
Maintenance Checklist Every 2 Hours Table D-2: Preventive Maintenance Every 2 Hours During Operation Preventive Maintenance Action Dates and Times Completed Page # Clean, and lubricate entire saw as described in the Maintenance chapter Blowing off and cleaning/ lubricating should include: Slides, castings, and motors Chains and sprockets...
Page 246: Weekly Checklist
Maintenance Checklist Weekly Checklist Year: _____________ Month: ________________ Preventive Maintenance Action (write dates at top of column) Page # Vacuum inside all electrical enclosure and blow out electrical enclosure filters Do not use compressed air inside the MT-138 electrical enclosures! It may force contaminates into the electrical connections.Remove filters before blowing off dust.
Page 247: Monthly Checklist
Maintenance Checklist Monthly Checklist Year: _____________ MONTH See Page APRIL JUNE (first half of year) Lubricate the lumber stop rack and pinion with a kerosene and oil mixture Check that all labels can be easily read Check external wiring for kinks and wear Check that heel cut skid bars, center lumber support, and floor truss web riser bars are in good condition and height is...
Page 248: Quarterly Checklist
Maintenance Checklist Quarterly Checklist Year: _____________ See Page Preventive Maintenance Action Sign and Date When Action is Performed Lubricate saw blade motor bearings MT-63 Check electrical connections inside MT-138 enclosures for secure connections Quarterly inspection MT-59 Annual Checklist Preventive Main ten ace Action Sign and Date When Action is Performed Page # Replace oil in the 5 gearboxes that are...
Page 249: Drawing Set
Catcher Display (option), for TS enc. 60122 Quadrant #6 Assembly 60125 Carriage Drive & Conv. Adj. Assy 60130 Powered, Hold-Down/Infeed, Assy 60135 Motor Assembly Cyber A/T (50 Hz) 60144 Motor Assembly Cyber A/T 60165 Catcher Display (option), for PC enc. 60182 Carriage, Wheel, Assy 64515...
Page 250 ® Cyber A/T Saw Table E-1: Attached Drawings Drawing Description Drawing Number PC Enclosure, shows Catcher and Inker Grommets 90503 Cyber, A/T, TS, ENCL, Assy, w/Swingarm 90504 Cyber, A/T, ELE, Schem, 230V, US 90507 Comm. Cable, Configuration, Cyber 92019 Cyber Modem Comm. Cable 92049 Layout—Generic for saw w/conveyor 99002...
Page 251: Document Evaluation
Document Evaluation Appendix F This appendix contains a form to provide MiTek with feedback on the usefulness of this manual. Please follow the instructions on the form to provide us with comments or suggestions that will improve the quality of our documentation services.
Page 252 Document Evaluation Form We invite your comments to make this document more useful. Document Identification: Equipment Manual 001055 Rev. D Cyber A/T General Ratings: Poor Fair Good Excellent Content     Organization     Accuracy ...
Page 253 Document Evaluation Form (cont’d) Instructions Identification Information Please provide as much information as possible. Cyber A/T Identify the page and paragraph, and include a proposed rewrite if possible. Attach extra sheets as Equipment Manual needed. 001055 Rev. D Recommendation Reason for Recommendation...
Page 254: Glossary
Glossary actuate To activate, put into action amperage The strength of an electric current, expressed in amperes Refer to... angulation The angle of the saw blade when cutting lumber For part and component descriptions, Automatic Mode Operating the saw using the Automatic screen refer to the graphics in the axis...
Page 255: Directional Buttons
Parts to allow the Cyber A/T saw to cut floor truss webs by bars raising the centerline of the lumber by 1/16 in.
Page 256 Mechanism to feed lumber into the saw. There are two infeed conveyors on the Cyber A/T saw, one on the stationary end, one on the carriage end. Inker Optional printer that prints information on the board as it is...
Page 257 This switch will remove power to the entire machine. This is the location for your lockout device. maintenance A critical component to the operation of the Cyber A/T saw. No maintenance will result in no production. Manual Mode Operating the saw using the Manual screen membrane Also touch screen membrane;...
Page 258 Glossary network Community of computers connected together so they can share information. off-feed To remove lumber from the outfeed side of the saw OSHA Occupational Safety and Health Administration outfeed The side of the saw where the lumber exits the saw, opposite the infeed side out-of-cut When a blade is not included in the cutting program and is...
Page 259: Proximity Switch
Glossary port A connection point on a computer for a peripheral device Profibus The system that controls the encoders; stands for Process Field Bus proximity switch A switch that uses an electromagnetic field to detect when an object is near, there is no physical contact between the object and the switch;...
Page 260 Glossary set point The desired location for a component, where the operator intends for it to move when entering numerical calibration data shelf In the stationary-end and carriage-end electrical enclosures, electrical components are separated onto different shelves that slide out for easy access. Each shelf is labeled with a number to easily identify it.
Page 261 Glossary Variable Frequency Device; controls the speed of the cycle voltage Equal to the difference of electric potential between two points on a conducting wire carrying a constant current of one ampere when the power between the points is one watt; use a voltmeter or multimeter to measure it waste conveyor The conveyor in the trough of the saw that catches scrap as it...
Page 262 Glossary home A set position for the saw blade quadrants; the default setting is at 90° guard A device or attachment that prevents damage, injury, or loss To slowly move a component by moving a very short distance at a time jumper A short length of wire used to complete an electrical circuit or to bypass a break in a circuit...
Page 263: Index
Index replacing 75 test 14 air pressure adjusting regulator 107 minimum 107 saw blade brakes 72 alarm calibration conditions 191 adjusting 55 control power interrupt 198 blades 58 count proximity switch 193 checking 49 DC power supply 197 complete adjustment procedure 209 E-stop 194 key 47 home proximity switch 194...
Page 264 Index communications, computer 112 addresses 129 compressed air, see pneumatic system chains 70 computer errors 202 communications specifications 112 location 43 language selection 113 replacing 124 replacing understanding 38 hard drive 121 environmental logo 2 KVM extender 121 E-stop PC 119 perimeter safety cable 149 software testing 12...
Page 265 Index infeed bearings 61 roll pins 95 chains 69 spur gear 95 gearboxes 65 infeed conveyor grease 61 adjusting motors 62 alignment 90 lumber guide 91 chain tension 89 adjusting 91 drive sprocket tension 93 inspecting 91 lumber guide height 91 replacing 91 alignment 90, 96 lumber stop...
Page 266 Index setup 154 notice logo 2 notice of change iii regulator 107 regulator filter 109 replacement parts 221 reporting errors 243 restricted zones 10, 26 return goods ii operation roll pin Manual 33 carriage 100 troubleshooting 163 roll pins outputs 207 infeed 95 page change iii safety...
Page 267 Index bezel 116 calibrating 114 overlays 115 replacing 115 troubleshooting 170 UPS (uninterruptible power supply) 151 VFD (variable frequency drive) 145, 203 warning logo 2 waste conveyor 100 001055 Rev. D Index MT-258...
Page 268 001055 001055 001055 Rev. D Rev. D Rev. D 3 of 3 1 of 3 2 of 3...

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