Mercury 40 FourStroke Tiller Handle Manuals

Manuals and User Guides for Mercury 40 FourStroke Tiller Handle. We have 1 Mercury 40 FourStroke Tiller Handle manual available for free PDF download: Operation Maintenance Warranty Installation Manual

Mercury 40 FourStroke Tiller Handle Operation Maintenance Warranty Installation Manual (107 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4 MB

Table of Contents
5
Warranty Registration United States and Canada
9
Transfer of Warranty United States and Canada
9
Warranty Information
9
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
10
Year Limited Warranty against Corrosion
10
Warranty Coverage and Exclusions
12
U.S. EPA Emissions Limited Warranty
14
Emission Control System Components
14
California Emissions Limited Warranty
15
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
17
Emission Certification Star Label
18
Warranty Policy-Australia and New Zealand
19
Global Warranty Charts Outboard and Jets
23
Boater's Responsibilities
28
Before Operating Your Outboard
28
Boat Horsepower Capacity
28
General Information
28
High-Speed and High-Performance Boat Operation
29
Lanyard Stop Switch
29
Protecting People in the Water
32
Passenger Safety Message - Pontoon Boats and Deck Boats
32
Wave and Wake Jumping
34
Impact with Underwater Hazards
35
Safety Instructions for Hand-Tilled Outboards
36
Exhaust Emissions
36
Selecting Accessories for Your Outboard
38
Safe Boating Recommendations
38
Recording Serial Number
41
40 Fourstroke Specifications
41
Component Identification
43
Trailering Boat/Outboard
44
Transporting
44
Fuel Recommendations
45
Fuel and Oil
45
Low Permeation Fuel Hose Requirement
46
EPA Pressurized Portable Fuel Tank Requirements
46
Fuel Demand Valve (FDV) Requirement
46
Mercury Marine's Pressurized Portable Fuel Tank
47
Filling Fuel Tank
48
Engine Oil Recommendations
48
Checking and Adding Engine Oil
49
Warning System - Manual Starting Models
51
Features and Controls
51
Smartcraft Product
52
Manual Tilt System
52
Throttle Grip Friction Adjustment - Tiller Handle Models
56
Steering Friction Adjustment - Tiller Handle Models
56
Trim Tab Adjustment
57
Important Daily Inspection before each Use
58
Prestarting Check List
58
Operation
58
Operating in Freezing Temperatures
59
Operating in Saltwater or Polluted Water
59
Prestarting Instructions
59
Engine Break-In Procedure
60
Starting the Engine - Tiller Handle Models
60
Gear Shifting
63
Stopping the Engine
64
Emergency Starting
64
Outboard Care
66
EPA Emissions Regulations
66
Inspection and Maintenance Schedule
67
Flushing the Cooling System
68
Top Cowl Removal and Installation
70
Exterior Care
70
Battery Inspection
70
Fuel System
71
Engine Fuel Filter - Manual Starting Models
71
Corrosion Control Anode
72
Propeller Replacement
73
Spark Plug Inspection and Replacement
76
Timing Belt Inspection
77
Lubrication Points
78
Changing Engine Oil
80
Gearcase Lubrication
81
Gearcase Lubricant Recommendation
83
Submerged Outboard
83
Storage Preparation
84
Protecting External Outboard Components
84
Protecting Internal Engine Components
84
Storage
84
Gearcase
85
Positioning Outboard for Storage
85
Battery Storage
85
Engine will Not Start
86
Engine Runs Erratically
86
Performance Loss
86
Troubleshooting
86
Battery will Not Hold Charge
87
Parts and Accessories Inquiries
88
Service Assistance
88
Owner Service Assistance
88
Ordering Literature
90
Mercury Marine Validated Engine Mounting Hardware
92
Installation Information
92
Installation
92
Installing Outboard
95
Fuel Hose Connection
98
Flo-Torq I Propeller Installation
98
Flo-Torq Reflex Drive Hub Propeller Installation
100
Trim Tab Adjustment
106
Maintenance Log
107

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Mercury 40 FourStroke Tiller Handle Operation Maintenance Warranty Installation Manual (107 pages)

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