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Manitowoc VPC-MAX Manuals
Manuals and User Guides for Manitowoc VPC-MAX. We have
2
Manitowoc VPC-MAX manuals available for free PDF download: Operator's Manual, Manual
Manitowoc VPC-MAX Operator's Manual (256 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 53.11 MB
Table of Contents
Table of Contents
5
Section 1
13
Crane Data
13
Crane Weights
13
Outline Dimensions
13
Change of Ownership Registration
13
Manitowoc Dealer
13
Crane/Attachment Identification
13
Crane Orientation
13
Identification and Location of Components
14
English and Metric Conversions
16
Direct Conversion
16
Inverse Conversion
16
Section 2
19
Continuous Innovation
21
Nameplates and Decals
21
Safety Messages
21
General
21
Safety Alert Symbol
21
Signal Words
21
Symbol Identification
21
Safety and Information Signs
23
Maintaining Signs
23
Ordering Signs
23
Crane Access Points
24
General
24
Getting on or off Crane
24
Personal Fall-Protection
29
Operator Manual/Capacity Chart Storage
30
General
30
Storing Manuals
30
Safe Operating Practices
31
General
31
Read Operator Manual
31
Operator Qualifications
31
Operator Conduct
31
Handling Load
33
Size of Load
33
Attaching Load
33
Lifting/Moving Load
34
Multiple Load Line Operation
35
Signals
36
Holding Load
36
Safety Devices
37
Operational Aids
37
Category 1 Operational Aids
37
Category 2 Operational Aids
38
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
39
Electrocution Hazard
39
Set-Up and Operation
39
Electrocution Hazard Devices
40
Electrical Contact
40
Refueling
41
Fire Extinguishers
41
Accidents
41
Safe Maintenance
41
Maintenance Instructions
41
Safe Maintenance Practices
41
Environmental Protection
43
Boom Disassembly Safety
45
General
45
Location
45
Pin Removal
45
Disassembly Precaution
45
Personnel Handling Policy
46
Pedestal/Barge Mounted Cranes
47
Pedestal Mounted Crane
48
Barge Mounted Crane
48
Definition
48
Examples
48
Capacity Charts for Barge Mounted Crane
49
Shock Loading Caused by Barge Dynamics
49
Operation on Barge
49
Barge Mount Definitions
50
Inspection of Barge-Mounted Crane
50
Transporting Crane on Barge
50
Section 3
51
Standard Hand Signals for Controlling Crane Operations
54
Operating Controls and Procedures
55
Operating Precautions
55
Auxiliary Frame Assembly Operating Positions
57
Section 4
63
General Set-Up and Installation
63
General Safety
63
Crane Orientation
64
Boom and Jib Assembly Drawings
64
Accessing Parts
64
Personal Fall-Protection
64
Handling Components
64
Assist Crane Requirements
65
Crane Weights and Shipping Data
65
Parts Box
65
Lifting Slings and Shackles
65
Retaining Connecting Pins
65
Remote Control
68
Activating Remote Control
69
Starting Engine with Remote Control
69
Crane and VPC-MAX Setup
69
Pin and Connecting Hole Cleanliness
70
Hose and Cable Cleanliness
70
Hydraulic Hose Identification
70
Connecting/Disconnecting Hydraulic Hoses and Electric Cables
70
Tightening Hydraulic Couplers
70
Operating Conditions During Assembly and Disassembly
73
Installing VPC-MAX Beam and Trolley
75
Prepare Crane
75
Check VPC Trolley Travel Limits and Calibration
75
Prepare VPC Trolley
77
Store Exhaust Shield on Crane
77
Remove VPC-MAX Beam from Trailer
79
Unfold VPC-MAX Beam
81
Remove Handrails from VPC-MAX Beam
83
Attach VPC-MAX Beam to VPC Trolley
85
Connect VPC-MAX Beam-To-VPC Trolley Electric Cable
89
Connect VPC-MAX Beam-To-VPC Trolley Hydraulic Hoses
89
Hook VPC-MAX Beam to Rotating Bed
91
Remove Counterweight Tray from Trailer
93
Prepare Counterweight Tray
93
Remove VPC-MAX Trolley from Trailer
95
Adjust VPC-MAX Trolley Wear Pads
95
Adjust VPC-MAX Trolley Scrapers
95
Install Trolley Installation Guides
97
Attach VPC-MAX Trolley to Counterweight Tray
99
Install VPC-MAX Trolley and Counterweight Tray
101
Connect VPC-MAX Energy Chain to VPC-MAX Trolley
103
Connect VPC-MAX Trolley Electric Cables
103
Connect VPC-MAX Trolley Hydraulic Hoses
103
Check VPC-MAX Trolley Travel Limits and Calibration
105
Install Auxiliary Frame Assembly
105
Install Handrails
107
Install VPC-MAX Beam Ladder
109
Position Counterweight Tray in Minimum Position
111
Calibrate Position of VPC-MAX Trolley
111
Installing VPC-MAX #503 Fixed Mast
113
Remove Fixed Mast Butt and Top Assembly from Trailer
113
Verify Mast Stop Accumulator Pressure
113
Raise Mast Stops
113
Connect Fixed Mast Butt and Top Assembly to Crane
115
Connect Fixed Mast Hydraulic Hoses
117
Connect Fixed Mast Electric Cable
117
Connect Fixed Mast Camera Cables
117
Disconnect Fixed Mast Top from Fixed Mast Butt
119
Assemble and Install Fixed Mast Inserts
121
Store Handling Pendants
123
Store Self-Erect Cylinder
123
Connect Straps at Mast Top
125
Test Mast Stop Limit Switch
125
Connect Straps at Mast Inserts
127
Connect Straps at Mast Butt
129
Connect Live Mast Straps to Fixed Mast
130
Lower Live Mast Assist Arms
131
Configure Fixed Mast in RCL/RCI Display
131
Fixed Mast Raising Methods
133
Target Tension During Fixed Mast Raising and Lowering
133
Raising Fixed Mast - Preferred Method with Boom Holdback
135
Disconnect Boom Hoist Equalizer from Mast Top
135
Raise Fixed Mast to Boom Rigging Position
135
Install Counterweight Boxes
137
Assemble Partial Boom
137
Install Partial Boom
139
Assemble Remaining Boom Sections
141
Connect Boom Straps
141
Connect Boom Sections
143
Finish Assembling Boom
143
Connect Equalizer Links to Boom Straps
145
Raise Fixed Mast to Operating Position
145
Adjust Fixed Mast and Beam Position
147
Raise Boom
147
Raising Fixed Mast - Alternate Method with Anchored Holdback
148
Disconnect Boom Hoist Equalizer from Mast Top
148
Anchor Boom Hoist Equalizer to Holdback
149
Raise Fixed Mast
149
Install Boom
153
Install Boom Hoist Equalizer on Equalizer Rails
153
Connect Equalizer Links to Boom Straps
153
Install Counterweight Boxes
153
Adjust Fixed Mast and Beam Position
153
Raise Boom
153
Raising Boom
154
Pre-Raising Checks
154
Boom Raising Procedure
155
Auxiliary Frame Operating Positions
157
Shipping Crane Components
159
Lowering Boom
159
Fixed Mast Lowering Methods
161
Lowering Fixed Mast - Preferred Method with Boom Holdback
161
Disconnect Counterweight Straps
161
Lower Fixed Mast to Disassembly Position
163
Disconnect Equalizer Links from Boom Straps
163
Prepare Boom for Removal
163
Disconnect Boom Sections
165
Disconnect Boom Straps
167
Disassemble Boom Sections
167
Remove Partial Boom
169
Disassemble Partial Boom
171
Remove Counterweight Boxes
171
Lower Fixed Mast to Disassembly Position
171
Connect Boom Hoist Equalizer to Mast Top
171
Lowering Fixed Mast - Alternate Method with Anchored Holdback
173
Remove Counterweight Boxes
173
Remove Boom Hoist Equalizer from Equalizer Rails
173
Remove Boom
173
Anchor Boom Hoist Equalizer to Holdback
175
Disconnect Counterweight Straps
175
Lower Fixed Mast
175
Connect Boom Hoist Equalizer to Mast Top
175
Removing VPC-MAX #503 Fixed Mast
177
Raise Live Mast Assist Arms
177
Configure Live Mast in RCL/RCI
177
Disconnect Live Mast Straps from Fixed Mast
177
Disconnect and Store Straps at Mast Top
179
Disconnect and Store Straps at Mast Inserts
181
Disconnect and Store Straps at Mast Butt
183
Deploy Self-Erect Cylinder
185
Connect Handling Pendants
185
Store Load Lines
187
Remove Fixed Mast Top
187
Remove and Disassemble Fixed Mast Inserts
187
Connect Fixed Mast Top to Fixed Mast Butt
189
Disconnect Fixed Mast Hydraulic Hoses
191
Disconnect Fixed Mast Electric Cable
191
Disconnect Fixed Mast Camera Cables
191
Disconnect Fixed Mast Butt and Top Assembly from Crane
193
Lower Mast Stops
195
Install Fixed Mast Butt and Top Assembly on Trailer
195
Removing VPC-MAX Beam and Trolley
197
Remove Handrails
197
Remove Auxiliary Frame Assembly
199
Install Hose/Cable Storage Brackets
201
Position VPC-MAX Trolley at End of Beam
203
Attach Lifting Slings to Counterweight Tray
203
Install Trolley Installation Guides
205
Disengage Trolley Drive Pinions from Gear Racks
207
Disconnect VPC-MAX Trolley Hydraulic Hoses
209
Disconnect VPC-MAX Trolley Electric Cables
209
Disconnect VPC-MAX Energy Chain from VPC-MAX Trolley
209
Remove VPC-MAX Trolley and Counterweight Tray
211
Remove VPC-MAX Trolley from Counterweight Tray
213
Install Counterweight Tray on Trailer
213
Unhook VPC-MAX Beam from Rotating Bed
215
Disconnect VPC-MAX Beam-To-VPC Trolley Electric Cable
217
Disconnect VPC-MAX Beam-To-VPC Trolley Hydraulic Hoses
217
Disconnect VPC-MAX Beam from VPC Trolley
219
Store Handrails in VPC-MAX Beam
221
Fold VPC-MAX Beam for Shipping
223
Install VPC-MAX Beam on a Trailer
225
Complete Disassembly
225
Wire Rope Installation
225
Section 5
227
Lubrication
227
Lube and Coolant Product Guide
229
Section 6
229
Boom and Luffing Jib Angle Indicator Calibration
233
Automatic Boom Stop Adjustment
233
Maintenance
233
Adjusting Automatic Boom Stop
235
Replacing Boom Stop Limit Switch Actuator Rod
235
Block-Up Limit Installation and Adjustment
237
General
237
Removing Luffing Jib
237
Maintenance
239
Adjustment
239
Boom Hoist Pawl Adjustment
241
Limit Switch Adjustment
241
Return Spring Adjustment
241
Cam Lubrication
241
Boom Hoist Pressure Roller Adjustment
242
Mast Stop Pressure Check
243
Mast Stop Limit Switch Check
243
VPC Trolley Limit Switch Checks
245
VPC-MAX Beam Limit Switch Checks
247
VPC-MAX Trolley Limit Switch Checks
249
VPC-MAX Beam-On-Hook Limit Switch Adjustment
251
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Manitowoc VPC-MAX Manual (65 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 2.33 MB
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