Manitowoc 1100Ref Manuals

Manuals and User Guides for Manitowoc 1100Ref. We have 2 Manitowoc 1100Ref manuals available for free PDF download: Service And Maintenance Manual, Operating/Service/Maintenance Manual

Manitowoc 1100Ref Service And Maintenance Manual (712 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 77 MB

Table of Contents
3
Safety
9
Safety Information
11
Label Layout
13
Caution Label
31
General Safety Precautions
32
Reference Materials
35
10000-1/11000-1 Specification
37
Crane Outer Dimension
37
Crane Specification, Performance
38
Outside Dimensions
38
Crane Working Ranges
39
10000-1/11000-1 Dimension, Weight of each Component
42
Main Machinery
42
Counterweight
43
Attachment
48
10000-1/11000-1 Swing and Propel Stability
48
10000-1/11000-1 Propel Allowable Slope Angle
50
Crane Attachment Installed : Boom Insert Configuration
50
10000E-1 Specification
56
Crane Outer Dimension
56
Crane Specification, Performance
58
Crane Working Ranges
59
10000E-1 Dimension, Weight of each Component
62
Main Machinery
62
Counterweight
63
Counterweight with Self-Removable Device (Option)
64
Attachment
65
10000E-1 Swing and Propel Stability
69
10000E-1 Propel Allowable Slope Angle
71
Crane Attachment Installed : Boom Insert Configuration
71
Engine Main Specification
77
Engine Performance Curve
78
Maintenance Standards Test Procedures
79
Maintenance Standard
81
Pin, Bushing, Spring, Lining and Sheave
81
Propel Device
88
Performance Standard and Test Procedure
96
Operating Speed
97
Point and Method of Measuring Pressure
98
Relief Valve
98
Machine Front
101
Port Relief Valve
101
Slewing Ring
103
General Work Standard
105
Tightening Torque of Cap Screws and Nuts
107
Standard Tightening Torque
107
Tightening Torque of Hydraulic Fittings
110
Standard Parts
112
Bolt
112
O-Ring
113
Back-Up Ring
114
Bite Type Fitting
115
Conversion Table
117
Unit Conversion
117
Millimeter : Inch Conversion Table
118
Meter and Foot Conversion Table
120
Grade Conversion Table
121
Unit Weight Table
121
System International (Si) Unit Conversion Table
122
Power Train
123
Introduction
125
Engine
128
Introduction
128
Removal
128
Lifting Hook
130
Repair and Maintenance
132
Installation
132
Pump Drive Assembly
135
Introduction
135
Removal
136
Disassembling the Power Divider
139
Check and Repair of the Power Divider
141
Assembling the Power Divider
142
Re-Installation
143
Hydraulic System
151
Location of Main Hydraulic Components
153
Hydraulic Circuits and Components
159
Component Specifications
159
Layout of Hydraulic Components
163
Valve Block
166
Hydraulic Oil Tank
170
Winch Motor
172
Hydraulic System
177
Preface
177
Outline
177
Power Divider
177
OIL FLOW from No.1 and No.2 PUMPS
179
OIL FLOW from No.3 PUMP
181
OIL FLOW from No.4 and No.5 PUMPS (FRONT, REAR DRUM BRAKE COOLING)
183
OIL FLOW from No.6 PUMP
184
OIL FLOW from No.7 PUMP
188
Valve
196
Hoist System
207
Apparatus and Location of Components
209
Hydraulic Pump
210
Adjustment of Drum Lock
211
Winch
212
Winch Installation
212
Winch Assembly
214
Reduction Unit Assembly
216
Brake Pedal
218
Assembly Drawing
218
Tightening Torque Table
219
Adjusting the Brake Pedal
220
Bleeding Air from Brake Circuit
221
Construction and Function
223
Hydraulic Schematic
223
Lifting a Load
226
Holding a Raised Load
230
Lowering a Load (Power Lowering)
234
Free Fall Operation
238
Boom Hoist System
247
Apparatus and Location of Components
249
Boom Hoist Winch Installation
251
Boom Drum Lock
252
Assembly Drawing
252
Adjusting the Boom Drum Lock
253
Reduction Unit
254
Tightening Torque Table
255
Construction and Function
257
Hydraulic Schematic
257
Raising the Boom
258
Neutral (Holding Boom)
260
Lowering Boom
262
Swing System
265
Apparatus and Location of Components
267
Construction and Function
268
Hydraulic Schematic
268
Swing
270
Stopping
272
Swing Reduction Unit
275
Tightening Torque
277
Swing Bearing
278
Swing Lock
280
Propel System
281
Apparatus and Location of Components
283
Propel Reduction Unit
284
Motor and Reduction Unit
286
Adjustment
290
Construction and Function
291
Hydraulic Schematic
291
Propelling (Right Side Forward)
292
Stopping
294
Electric System
297
Electrical
299
Electrical Wiring Schematic
299
Connector Layout
317
Location and Use of Fuse
451
Wiper Control Relay (2479R1366)
457
Pressure Switch (for Propel Motion Detect)
458
Pressure Switch (Foot Brake)
459
Pressure Sensor
460
Inclination Sensor
464
Buzzer Unit
465
Relay Box
478
12Load Cell (Crane)
482
Angle Sensor
483
15How to Check the Failure Contents
485
16Checking of Diagnosis Lamp Function
491
Load Safety Device
494
Configuration of Screens
495
System Daigram
496
Monitor Indication
497
General Specification
498
Power Supply Wiring
500
Detail of Moment Limiter Connector
503
Shifting to Maintenance Screen
516
Input, Output Signal
518
Digital Input
520
Digital Output
520
Ml Function Setting
527
Data Copy, Format
531
Language, Unit Setting
537
11Ml Adjustment (Temporary)
566
12Operation Progress
567
13Version Information
569
14Failure History
570
15Adjustment Data
574
16Download Ml Program
582
Segment Display
582
17Download of Monitor Program
584
Main Controller
590
Arrangement of Main Controller
590
Composition of System
591
Function of Main Controller
592
Accelerator Control
593
Motor Control
597
Boost Control
607
Main Controller 1, 2 (Hardware)
632
Specifications of Main Controller Output
633
Analogue Input [A]
633
Arrangement of Main Controller Connector Pin
641
Adjustment of Main Controller
657
Controller Malfunction Emergency Measures
661
Air Conditioner
663
Defroster Switch
667
Air Conditioner Control
668
Parts Illustration
673
Disassembly and Assembly of the Unit
676
Removal of the Blower Unit
676
Replacing the Blower Motor
677
Replacing the Blower Controller
677
Removal of the Heater Core
677
Removal of the Air-Con Unit Case-Front And- Rear
678
Replacing the Evaporator and Expansion Valve
679
Installation of Evaporator Sensor
679
Replacing the Motor Actuator
680
Fault Detection from the Control Panel Indication
681
General
681
Fault in the Input and Output Circuit of the Motor Actuator
681
Fault in the Thermistor Sensor Circuit
681
Basic System of Hvac
682
Heater System
682
Evaporator Sensor
685
Recharging of the Coolant
687
Caution at Work
687
Storage and Transport
687
Work Procedure
689
Recharging Procedure
691
Air Purge
693
Electric Wiring Diagram
697
Troubleshooting
699

Manitowoc 1100Ref Operating/Service/Maintenance Manual (692 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 74 MB

Table of Contents
3
Table of Contents
8
Safety
9
Safety Information
11
Label Layout
13
Caution Label
31
General Safety Precautions
32
Reference Materials
35
10000A-1 Specification
37
Crane Outer Dimension
37
Crane Specification, Performance
38
Outside Dimensions
38
Crane Working Ranges
39
10000A-1 Dimension, Weight of each Component
42
Main Machinery
42
Counterweight
43
Attachment
45
10000A-1 Swing and Propel Stability
48
10000A-1 Propel Allowable Slope Angle
50
Crane Attachment Installed : Boom Insert Configuration
50
Engine Main Specification
56
Engine Performance Curve
57
Maintenance Standards Test Procedures
59
Maintenance Standard
61
Pin, Bushing, Spring, Lining and Sheave
61
Propel Device
68
Performance Standard and Test Procedure
76
Operating Speed
77
Point and Method of Measuring Pressure
78
Pressure Gauge
78
Relief Valve
78
Machine Front
81
Port Relief Valve
81
Slewing Ring
83
General Work Standard
85
Tightening Torque of Cap Screws and Nuts
87
Standard Tightening Torque
87
Tightening Torque of Hydraulic Fittings
90
Standard Parts
92
Bolt
92
O-Ring
93
Back-Up Ring
94
Bite Type Fitting
95
Conversion Table
97
Unit Conversion
97
Millimeter : Inch Conversion Table
98
Meter and Foot Conversion Table
100
Grade Conversion Table
101
Unit Weight Table
101
System International (Si) Unit Conversion Table
102
Power Train
103
Introduction
105
Engine
108
Introduction
108
Removal
108
Lifting Hook
110
Repair and Maintenance
112
Installation
112
Pump Drive Assembly
115
Introduction
115
Removal
116
Disassembling the Power Divider
119
Check and Repair of the Power Divider
121
Assembling the Power Divider
122
Re-Installation
123
Hydraulic System
131
Location of Main Hydraulic Components
133
Hydraulic Circuits and Components
139
Component Specifications
139
Layout of Hydraulic Components
143
Valve Block
146
Hydraulic Oil Tank
150
Winch Motor
152
Hydraulic System
157
Preface
157
Outline
157
Power Divider
157
OIL FLOW from No.1 and No.2 PUMPS
159
OIL FLOW from No.3 PUMP
161
OIL FLOW from No.4 and No.5 PUMPS (FRONT, REAR DRUM BRAKE COOLING)
163
OIL FLOW from No.6 PUMP
164
OIL FLOW from No.7 PUMP
168
Valve
176
Hoist System
187
Apparatus and Location of Components
189
Hydraulic Pump
190
Adjustment of Drum Lock
191
Winch
192
Winch Installation
192
Winch Assembly
194
Reduction Unit Assembly
196
Brake Pedal
198
Assembly Drawing
198
Tightening Torque Table
199
Adjusting the Brake Pedal
200
Bleeding Air from Brake Circuit
201
Construction and Function
203
Hydraulic Schematic
203
Lifting a Load
206
Holding a Raised Load
210
Lowering a Load (Power Lowering)
214
Free Fall Operation
218
Boom Hoist System
227
Apparatus and Location of Components
229
Boom Hoist Winch Installation
231
Boom Drum Lock
232
Assembly Drawing
232
Adjusting the Boom Drum Lock
233
Reduction Unit
234
Tightening Torque Table
235
Construction and Function
237
Hydraulic Schematic
237
Raising the Boom
238
Neutral (Holding Boom)
240
Lowering Boom
242
Swing System
245
Apparatus and Location of Components
247
Construction and Function
248
Hydraulic Schematic
248
Swing
250
Stopping
252
Swing Reduction Unit
255
Tightening Torque
257
Swing Bearing
258
Swing Lock
260
Propel System
261
Apparatus and Location of Components
263
Propel Reduction Unit
264
Motor and Reduction Unit
266
Adjustment
270
Construction and Function
271
Hydraulic Schematic
271
Propelling (Right Side Forward)
272
Stopping
274
Electric System
277
Electrical
279
Electrical Wiring Schematic
279
Connector Layout
297
Location and Use of Fuse
431
Wiper Control Relay (2479R1366)
437
Pressure Switch (for Propel Motion Detect)
438
Pressure Switch (Foot Brake)
439
Pressure Sensor
440
Inclination Sensor
444
Buzzer Unit
445
Relay Box
458
12Load Cell (Crane)
462
Angle Sensor
463
14Troubleshooting of Exhaust Gas Third Regulation Engine
464
15How to Check the Failure Contents
465
16Checking of Diagnosis Lamp Function
471
Load Safety Device
474
Configuration of Screens
475
System Daigram
476
Monitor Indication
477
General Specification
478
Power Supply Wiring
480
Detail of Moment Limiter Connector
483
Shifting to Maintenance Screen
496
Input, Output Signal
498
Digital Input
500
Digital Output
500
Ml Function Setting
507
Data Copy, Format
511
Language, Unit Setting
517
11Ml Adjustment (Temporary)
546
12Operation Progress
547
13Version Information
549
14Failure History
550
Adjustment Data
554
16Download Ml Program
562
Segment Display
562
17Download of Monitor Program
564
Main Controller
570
Arrangement of Main Controller
570
Composition of System
571
Function of Main Controller
572
Accelerator Control
573
Motor Control
577
Boost Control
587
Main Controller 1, 2 (Hardware)
612
Specifications of Main Controller Output
613
Analogue Input [A]
613
Arrangement of Main Controller Connector Pin
621
Adjustment of Main Controller
637
Controller Malfunction Emergency Measures
641
Air Conditioner
643
Defroster Switch
647
Air Conditioner Control
648
Parts Illustration
653
Disassembly and Assembly of the Unit
656
Removal of the Blower Unit
656
Replacing the Blower Motor
657
Replacing the Blower Controller
657
Removal of the Heater Core
657
Removal of the Air-Con Unit Case-Front And- Rear
658
Replacing the Evaporator and Expansion Valve
659
Installation of Evaporator Sensor
659
Replacing the Motor Actuator
660
Fault Detection from the Control Panel Indication
661
General
661
Fault in the Input and Output Circuit of the Motor Actuator
661
Fault in the Thermistor Sensor Circuit
661
Basic System of Hvac
662
Heater System
662
Evaporator Sensor
665
Recharging of the Coolant
667
Caution at Work
667
Storage and Transport
667
Work Procedure
669
Recharging Procedure
671
Air Purge
673
Electric Wiring Diagram
677
Troubleshooting
679

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