Manitowoc 1000 Manuals

Manuals and User Guides for Manitowoc 1000. We have 1 Manitowoc 1000 manual available for free PDF download: Service And Maintenance Manual

Manitowoc 1000 Service And Maintenance Manual (712 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 77 MB

Table of Contents
3
Safety
9
Safety Information
11
Label Layout
13
Caution Label
31
General Safety Precautions
32
Reference Materials
35
10000-1/11000-1 Specification
37
Crane Outer Dimension
37
Crane Specification, Performance
38
Outside Dimensions
38
Crane Working Ranges
39
10000-1/11000-1 Dimension, Weight of each Component
42
Main Machinery
42
Counterweight
43
Attachment
48
10000-1/11000-1 Swing and Propel Stability
48
10000-1/11000-1 Propel Allowable Slope Angle
50
Crane Attachment Installed : Boom Insert Configuration
50
10000E-1 Specification
56
Crane Outer Dimension
56
Crane Specification, Performance
58
Crane Working Ranges
59
10000E-1 Dimension, Weight of each Component
62
Main Machinery
62
Counterweight
63
Counterweight with Self-Removable Device (Option)
64
Attachment
65
10000E-1 Swing and Propel Stability
69
10000E-1 Propel Allowable Slope Angle
71
Crane Attachment Installed : Boom Insert Configuration
71
Engine Main Specification
77
Engine Performance Curve
78
Maintenance Standards Test Procedures
79
Maintenance Standard
81
Pin, Bushing, Spring, Lining and Sheave
81
Propel Device
88
Performance Standard and Test Procedure
96
Operating Speed
97
Point and Method of Measuring Pressure
98
Relief Valve
98
Machine Front
101
Port Relief Valve
101
Slewing Ring
103
General Work Standard
105
Tightening Torque of Cap Screws and Nuts
107
Standard Tightening Torque
107
Tightening Torque of Hydraulic Fittings
110
Standard Parts
112
Bolt
112
O-Ring
113
Back-Up Ring
114
Bite Type Fitting
115
Conversion Table
117
Unit Conversion
117
Millimeter : Inch Conversion Table
118
Meter and Foot Conversion Table
120
Grade Conversion Table
121
Unit Weight Table
121
System International (Si) Unit Conversion Table
122
Power Train
123
Introduction
125
Engine
128
Introduction
128
Removal
128
Lifting Hook
130
Repair and Maintenance
132
Installation
132
Pump Drive Assembly
135
Introduction
135
Removal
136
Disassembling the Power Divider
139
Check and Repair of the Power Divider
141
Assembling the Power Divider
142
Re-Installation
143
Hydraulic System
151
Location of Main Hydraulic Components
153
Hydraulic Circuits and Components
159
Component Specifications
159
Layout of Hydraulic Components
163
Valve Block
166
Hydraulic Oil Tank
170
Winch Motor
172
Hydraulic System
177
Preface
177
Outline
177
Power Divider
177
OIL FLOW from No.1 and No.2 PUMPS
179
OIL FLOW from No.3 PUMP
181
OIL FLOW from No.4 and No.5 PUMPS (FRONT, REAR DRUM BRAKE COOLING)
183
OIL FLOW from No.6 PUMP
184
OIL FLOW from No.7 PUMP
188
Valve
196
Hoist System
207
Apparatus and Location of Components
209
Hydraulic Pump
210
Adjustment of Drum Lock
211
Winch
212
Winch Installation
212
Winch Assembly
214
Reduction Unit Assembly
216
Brake Pedal
218
Assembly Drawing
218
Tightening Torque Table
219
Adjusting the Brake Pedal
220
Bleeding Air from Brake Circuit
221
Construction and Function
223
Hydraulic Schematic
223
Lifting a Load
226
Holding a Raised Load
230
Lowering a Load (Power Lowering)
234
Free Fall Operation
238
Boom Hoist System
247
Apparatus and Location of Components
249
Boom Hoist Winch Installation
251
Boom Drum Lock
252
Assembly Drawing
252
Adjusting the Boom Drum Lock
253
Reduction Unit
254
Tightening Torque Table
255
Construction and Function
257
Hydraulic Schematic
257
Raising the Boom
258
Neutral (Holding Boom)
260
Lowering Boom
262
Swing System
265
Apparatus and Location of Components
267
Construction and Function
268
Hydraulic Schematic
268
Swing
270
Stopping
272
Swing Reduction Unit
275
Tightening Torque
277
Swing Bearing
278
Swing Lock
280
Propel System
281
Apparatus and Location of Components
283
Propel Reduction Unit
284
Motor and Reduction Unit
286
Adjustment
290
Construction and Function
291
Hydraulic Schematic
291
Propelling (Right Side Forward)
292
Stopping
294
Electric System
297
Electrical
299
Electrical Wiring Schematic
299
Connector Layout
317
Location and Use of Fuse
451
Wiper Control Relay (2479R1366)
457
Pressure Switch (for Propel Motion Detect)
458
Pressure Switch (Foot Brake)
459
Pressure Sensor
460
Inclination Sensor
464
Buzzer Unit
465
Relay Box
478
12Load Cell (Crane)
482
Angle Sensor
483
15How to Check the Failure Contents
485
16Checking of Diagnosis Lamp Function
491
Load Safety Device
494
Configuration of Screens
495
System Daigram
496
Monitor Indication
497
General Specification
498
Power Supply Wiring
500
Detail of Moment Limiter Connector
503
Shifting to Maintenance Screen
516
Input, Output Signal
518
Digital Input
520
Digital Output
520
Ml Function Setting
527
Data Copy, Format
531
Language, Unit Setting
537
11Ml Adjustment (Temporary)
566
12Operation Progress
567
13Version Information
569
14Failure History
570
15Adjustment Data
574
16Download Ml Program
582
Segment Display
582
17Download of Monitor Program
584
Main Controller
590
Arrangement of Main Controller
590
Composition of System
591
Function of Main Controller
592
Accelerator Control
593
Motor Control
597
Boost Control
607
Main Controller 1, 2 (Hardware)
632
Specifications of Main Controller Output
633
Analogue Input [A]
633
Arrangement of Main Controller Connector Pin
641
Adjustment of Main Controller
657
Controller Malfunction Emergency Measures
661
Air Conditioner
663
Defroster Switch
667
Air Conditioner Control
668
Parts Illustration
673
Disassembly and Assembly of the Unit
676
Removal of the Blower Unit
676
Replacing the Blower Motor
677
Replacing the Blower Controller
677
Removal of the Heater Core
677
Removal of the Air-Con Unit Case-Front And- Rear
678
Replacing the Evaporator and Expansion Valve
679
Installation of Evaporator Sensor
679
Replacing the Motor Actuator
680
Fault Detection from the Control Panel Indication
681
General
681
Fault in the Input and Output Circuit of the Motor Actuator
681
Fault in the Thermistor Sensor Circuit
681
Basic System of Hvac
682
Heater System
682
Evaporator Sensor
685
Recharging of the Coolant
687
Caution at Work
687
Storage and Transport
687
Work Procedure
689
Recharging Procedure
691
Air Purge
693
Electric Wiring Diagram
697
Troubleshooting
699

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Manitowoc 1000 Service And Maintenance Manual (712 pages)

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