Manitowoc QF2200 Manuals

Manuals and User Guides for Manitowoc QF2200. We have 3 Manitowoc QF2200 manuals available for free PDF download: Technician's Handbook, Service Manual

Manitowoc QF2200 Technician's Handbook (292 pages)

Brand: Manitowoc | Category: Ice Maker | Size: 6 MB

Table of Contents

5
- Safety Notices
  3
- General Information
  
  13
- Model Numbers
  
  13
- Q Model & S Model Flake/Chiplet/Nugget Commercial Warranty
  
  16
- Q Model & S Model Flake/Chiplet/Nugget Residential Warranty
  
  18
- Installation
  
  23
  - Location of Ice Machine
    23
    
    Ice Machine Clearance Requirements
    24
- Ice Machine Heat of Rejection
  
  25
- Maintenance
  
  43
- Manitowoc's Cleaning Technology
  
  44
  - Exterior Cleaning
    45
- Preventative Maintenance Procedure
  
  46
- Heavily Scaled Procedure
  
  53
- Cleaning and Sanitizing Procedure
  
  57
  - Qf0400
    57
    
    Qc0700/Qf0800/Qf2200/Qf2300
    60
    
    Sn012/Sn020/Sf0400/Sn0450/Sf0600/ Sn0650/Sf0900/Sn0950/Sf1200/Sn1250
    62
    
    Component Disassembly for Cleaning and Sanitizing
    65
    
    General Information
    65
    
    Qf400
    66
    
    Qc0700/Qf0800/Qf2200/Qf2300
    71
    
    Sn012/Sn020
    84
    
    Water Dump Valve - All Models
    98
    
    Cleaning the Condenser
    100
    
    Removal from Service/Winterization
    102
    
    General
    102
    
    Self-Contained Air-Cooled or Remote Air-Cooled Ice Machines
    102
    
    Water-Cooled Ice Machines
    103
    
    Remote Ice Machines
    103
- Ice Making Sequence of Operation
  
  105
  - Qf0400/Qc0700/Qf0800
    105
  - Qf2200
    107
  - Qf2300
    112
  - SN012/SN020/SF0400/SN0450/SF0600/ SN0650/SF0900/SN0950/SF1200/SN1250 Nugget/Flake Machines
    116
  - Energized Parts
    119
- Troubleshooting
  
  121
- Safeguard Feature
  
  121
- Qf0400/Qc0700/Qf0800/Qf2200/Qf2300
  
  123
- Component Check Procedures
  
  153
- Qf0400/Qc0700/Qf0800/Qf2200/Qf2300
  
  153
  - Main Fuse
    153
  - ICE/OFF/CLEAN Toggle Switch
    154
  - Water Float Valve
    155
  - Water Level Check
    156
  - Bin Level Probe Diagnostics
    157
  - Water Level Probes
    161
  - Motor Speed Sensor
    165
  - Temperature Sensor
    167
- QF2200 Only
  
  169
  - Low Pressure Cut-Out Control
    169
- QF2300 Only
  
  170
  - Equalization Valve
    170
  - Electronic bin Thermostat
    171
- S Model Nugget/Flake
  
  176
  - Main Fuse
    176
  - ICE/OFF/CLEAN Toggle Switch
    177
    
    Float Switch
    178
    
    Ice Damper and Hall Effect Switches
    179
    
    SN012/SN020 Only
    182
    
    Selector Switch
    182
    
    Dispense Switch
    183
    
    Touchless Sensor
    184
    
    All Models
    185
    
    High Pressure Cutout Control
    185
    
    Compressor Electrical Diagnostics
    187
    
    Diagnosing Start Components
    189
    
    Self Contained Air Cooled Models
    191
    
    Fan Cycle Control
    191
    
    Self Contained Water-Cooled Models
    192
    
    Water Regulating Valve
    192
    
    Headmaster Control Valve
    193
    
    Refrigerant Recovery/Evacuation
    195
    
    Normal Self-Contained Procedures
    195
    
    Remote Air-Cooled Models
    199
    
    System Contamination Clean-Up
    202
    
    Determining Severity of Contamination
    202
    
    Cleanup Procedure
    204
    
    Replacing Pressure Controls Without Removing Refrigerant Charge
    207
- Gear Box Removal
  
  210
  - Qf0400
    210
  - Qc0700/Qf0800
    212
  - Qf2200/Qf2300
    214
- Evaporator Re-Build Kits
  
  216
  - Identifying Correct Kit
    216
  - Cleaning Evaporator after Disassembly
    219
  - Evaporator Reassembly
    220
- Evaporator Removal
  
  222
  - Qf0400
    222
  - Qc0700/Qf0800
    224
  - Qf2200/Qf2300
    226
- Component Specifications
  
  229
  - Main Fuse
    229
  - ICE/OFF/CLEAN Toggle Switch
    229
  - Fan Cycle Control
    229
  - High Pressure Cutout (HPCO) Control
    229
  - Torque Values
    229
  - Gearmotor Rpms
    230
  - Filter-Driers
    230
  - Suction Line Filter
    231
  - Suction Cleanup Filter-Drier
    231
  - Total System Refrigerant Charge
    232
- Cycle Times/24-Hour Ice Production/Refrigerant Pressure Charts
  
  233
  - Sn012A/Sn020A
    234
  - QF0400A Stainless Steel Evaporator
    235
  - QF0400A Bronze Evaporator
    236
  - Sf0400A
    237
Sf0400W Self-Contained Water-Cooled Characteristics will Vary Depending on Operating Conditions.

238
- Sf0400W
  238
- Freeze Cycle
  239
- Sn0450A
  239
- Discharge Pressure
  240
- Sn0450W
  240
- Suction Pressure
  240
- Water Temperature °F/°C
  240
- Sf0600A
  241
- Condenser Water Consumption Air Temp
  242
- Sf0600W
  242
- Sf0600N
  243
- Sn0650A
  244
- Sn0650W
  245
- Sn0650N
  246
- Qc0700A
  247
- Qc0700W
  248
- Qf0800A
  249
- Qf0800W
  250
- Sf900A
  251
Sf900W Self-Contained Water-Cooled Characteristics will Vary Depending on Operating Conditions.

252
- Sf900W
  252
- Sf900C/Rfc985
  253
- Pressure Pressure
  254
- Sn950A
  254
- Water Temperature °F/°C
  254
- Condenser Water Consumption Air Temp. Around Ice Machine 90°F
  255
- F/°C
  255
- Na 116 Na
  255
- Sn950W
  255
- Sn950C/Rfc985
  256
- Sf1200A
  257
- Sf1200W
  258
- Sf1200C/Rfc1285
  259
- Sn1250A
  260
- Sn1250W
  261
- Sn1250C/Rfc1285
  262
- Qf2200/Rfc2085
  263
- Qf2300/Rfc2385
  264
- Wiring Diagrams
  265
  - Qf0400 115/60/1 - 230/50/1
    266
  - Qc0700/Qf0800 115/60/1 - 230/50/1
    267
  - Qc0700/Qf0800 115/60/1 - 230/50/1
    268
  - QC0700/QF0800 Compressor Section
    269
  - Qf2200 115/60/1 - 230/50/1
    270
  - Rfc2085 Condensing Unit 230/60/1 - 230/50/1
    271
  - Rfc2085 Condensing Unit 208 - 230/60/3
    272
  - Qf2300
    273
  - RFC2385 Condensing Unit
    274
  - RFC0985/RFC1285/RFC2385 Condensing Unit
    275
  - Sn012/Sn020 115/60/1 - 230/50/1
    276
  - S Model Flake / Nugget Head Sections
    277
  - Electronic Control Boards
    278
  - S Model Flake/Nugget Control Boards
    278
  - Q Model Flake/Chiplet Control Boards
    280
  - Refrigeration Tubing Schematics
    281
  - Qf0400/Qc0700/Qf0800
    281
  - Rfc2085
    282
  - Rfc985/Rfc1285/Rfc2185/Rfc2385
    283
  - Sn012/Sn020
    284
  - Sf0400/Sn0450/Sf0600/Sn0650
    285
  - Sf0900/Sn0950/Sf1200/Sn1250
    286
  - Sf0600/Sn0650
    287

Manitowoc QF2200 Service Manual (150 pages)

Flake / Chiplet Model

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Procedural Notices
2
Safety Notices
2
Table of Contents
3
Model Numbers

9
How to Read a Model Number

9
Remote Condensing Unit

9
- Accessories
  9
- Bin Caster
  9
- Ice Bagger
  9
- Arctic Pure Water Filter System
  9
- Manitowoc Cleaner and Sanitizer
  9
- Section 1 General Information
  9
Model/Serial Number Location

10
- General
  11
Owner Warranty Registration Card

11
Warranty Coverage

11
- Exclusions
  11
- Parts
  11
- Labor
  11
Ice Machine Dimensions

13
Ice Machine Head Section and Remote Condensing Unit Dimensions

14
- QF2200/QF2300 and RFC2085/RFC2385 Remote Condensing Unit
  14
Location of Ice Machine

15
Ice Machine Head Section Clearance Requirements

15
- Condensing Unit Clearance Requirements
  15
Ice Machine Heat of Rejection

15
Location of Remote Condensing Unit

15
Leveling the Ice Storage bin

16
Condenser Air Baffle

16
- Minimum Circuit Ampacity
  17
- Fuse/Circuit Breaker
  17
Electrical Service

17
- General
  17
- Voltage
  17
Electrical Requirements

18
For United Kingdom Only

18
Ice Machine Head Section Electrical Wiring Connections

19
Remote Electrical Wiring Connections

20
- RFC2085 Remote Condensing Unit
  20
- RFC2385 Remote Condensing Unit
  20
Ice Machine Head Section Water Supply and Drains

21
- Potable Water Supply
  21
- Potable Water Inlet Lines
  21
- Drain Connections
  21
Cooling Tower Applications (Water-Cooled Models)

21
- Water Supply and Drain Line Sizing/Connections
  22
Refrigeration System Installation

23
- (QF2200/RFC2085 and QF2300/RFC2385 Only)
  23
- Usage with Non-Manitowoc Condensing Units
  23
Refrigeration Line Set Installation

24
- General
  24
- Line Set Length
  24
- Line Set Rise or Drop
  24
- Suction Line Oil Traps
  25
Section 2

26
Installation Instructions

26
- Open Suction and Liquid Line Shut off Valves
  27
Component Identification

31
- Ice Machine Head Sections
  31
- Remote Condensing Units
  32
Operational Checks

33
- General
  33
- Water Level Check
  33
Interior Cleaning and Sanitizing

34
- General
  34
- Exterior Cleaning
  34
Cleaning the Condenser

35
- Air-Cooled Condenser
  35
Manitowoc's Cleaning Technology

36
Removal from Service/Winterization

48
- General
  48
- Water Cooled Condensing Unit
  48
- Qf400/Qc700/Qf800
  49
- Flush Sequence in the "ICE" Position
  49
- Automatic Shut-Off
  49
- Prior to Start-Up
  49
- Initial Start-Up
  49
Qf400/Qc700/Qf800

50
- Flush Sequence in the "ICE" Position
  50
- Automatic Shut-Off
  50
- Prior to Start-Up
  50
- Initial Start-Up
  50
- Qf2200
  50
- Flush Sequence in the "ICE" Position
  51
- Automatic Shut-Off
  51
- Prior to Start-Up
  51
- Initial Start-Up
  51
- Qf2300
  51
Checklist

53
- Section 5 Troubleshooting
  53
- Safeguard Indicator Lights
  54
Safeguard Feature

54
- Reset Procedure
  54
- Standby Mode
  54
- Safeguard Modes
  55
Section 5

56
Troubleshooting

56
Gear Box Removal

59
- Qc700/Qf800
  59
- Qf400
  59
- Troubleshooting Section
  60
Evaporator Removal

61
Energized Parts Charts

63
- Qf400/Qc700/Qf800
  63
- Section 6 Electrical System
  63
- Qf2200
  64
Qf2300

65
- Bin Level Probe
  65
Wiring Diagram Sequence of Operation

66
- Qf400
  66
Section 6

67
Electrical System

67
- Qc700/Qf800
  72
Qf2200

78
- Qf2300
  88
- Wiring Diagram Legend
  98
Wiring Diagrams

98
- Qf400
  99
- Ice Machine Head Section
  99
- Qc700/Qf800
  100
- Compressor Section
  101
- Qf2200
  102
- Qf2300
  105
- Control Board
  108
- Motor Speed Sensor
  108
Control Board

109
Component Specifications and Diagnostics

109
- ICE/OFF/CLEAN Toggle Switch
  109
  - Bin Level Probe
    109
  - Failure Modes
    109
  - Check Procedure
    109
  - Motor Speed Sensor
    111
- Water Level Probes
  112
- Temperature Sensor
  114
- Temperature/Resistance Chart
  114
- Control Board Relays
  115
- Main Fuse
  115
- Water Float Valve
  116
- Water Level Check
  116
- High Pressure Control
  117
- Low Pressure Cut-Out Control (LPCO) RFC2085/RFC2385 (QF2200/QF2300) Only
  117
- Fan Cycle Control
  118
- Compressor Electrical Diagnostics
  119
Diagnosing an Ice Machine that will Not Run

121
Diagnosing a Condensing Unit that will Not Run

121
Section 7

123
Refrigeration System

123
Tubing Schematic

123
- Qf400/Qc700/Qf800
  123
- Qf2200/Rfc2085
  124
- Qf2300/Rfc2385
  125
Refrigeration System Diagnostics

126
- Before Beginning Service
  127
- Ice Production/Quality Check
  127
- Installation/Visual Inspection Checklist
  128
- Water System Checklist
  128
- Safeguards
  128
- Analyzing Discharge Pressure During Freeze or Harvest Cycle
  129
- Analyzing Suction Pressure
  130
- Equalization Valve
  131
- Water Regulating Valve (Water-Cooled Models Only)
  131
- Failure List
  132
- Headmaster Control Valve
  132
- Freeze Cycle Operation
  132
Cycle Time/24 Hour Ice Production/Refrigerant Pressure Charts

133
- QF400 Self-Contained Air Cooled
  133
- QC700 Self-Contained Air Cooled
  134
- QC700 Self-Contained Water Cooled
  134
- QF800 Self-Contained Air Cooled
  135
- QF800 Self-Contained Water Cooled
  135
- QF2200/RFC2085 Remote Air Cooled
  136
- QF2300/RFC2385 Remote Air Cooled
  136
Refrigerant Recovery/Evacuation and Recharging

137
- Refrigerant Recovery/Evacuation
  137
- System Contamination Clean-Up
  141
- Replacing Pressure Controls Without Removing Refrigerant Charge
  143
- Filter-Driers
  145
- Suction Clean-Up Filter/Drier
  145
- Total System Refrigerant Charges
  145
- Refrigerant Definitions
  146
- Refrigerant Re-Use Policy
  149

Manitowoc QF2200 Service Manual (150 pages)

Flake / Chiplet Model Ice Machines

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Table of Contents
3
Section 1

9
General Information

9
Model Numbers

9
How to Read a Model Number

9
Remote Condensing Unit

9
- Accessories
  9
- Bin Caster
  9
- Ice Bagger
  9
- Arctic Pure Water Filter System
  9
- Manitowoc Cleaner and Sanitizer
  9
- Revised
  9
Model/Serial Number Location

10
- Revised
  10
Owner Warranty Registration Card

11
- General
  11
Warranty Coverage

11
- Parts
  11
- Labor
  11
- Exclusions
  11
- General Information Section
  12
Section 2

13
Installation Instructions

13
Ice Machine Dimensions

13
Ice Machine Head Section and Remote Condensing Unit Dimensions

14
- QF2200/QF2300 and RFC2085/RFC2385 Remote Condensing Unit
  14
Location of Ice Machine

15
Ice Machine Head Section Clearance Requirements

15
Ice Machine Heat of Rejection

15
Location of Remote Condensing Unit

15
- Condensing Unit Clearance Requirements
  15
Leveling the Ice Storage bin

16
Condenser Air Baffle

16
Electrical Service

17
- General
  17
- Voltage
  17
- Fuse/Circuit Breaker
  17
- Minimum Circuit Ampacity
  17
Electrical Requirements

18
For United Kingdom Only

18
Ice Machine Head Section Electrical Wiring Connections

19
Remote Electrical Wiring Connections

20
- RFC2085 Remote Condensing Unit
  20
- RFC2385 Remote Condensing Unit
  20
  - Revised 8/2003
    20
Ice Machine Head Section Water Supply and Drains

21
- Potable Water Supply
  21
- Potable Water Inlet Lines
  21
- Drain Connections
  21
Cooling Tower Applications (Water-Cooled Models)

21
- Water Supply and Drain Line Sizing/Connections
  22
Refrigeration System Installation

23
- (QF2200/RFC2085 and QF2300/RFC2385 Only)
  23
- Usage with Non-Manitowoc Condensing Units
  23
Refrigeration Line Set Installation

24
- General
  24
- Line Set Length
  24
- Line Set Rise or Drop
  24
- Suction Line Oil Traps
  25
Component Identification

31
Operational Checks

33
- General
  33
- Water Level Check
  33
Interior Cleaning and Sanitizing

34
- General
  34
- Exterior Cleaning
  34
Cleaning the Condenser

35
- Air-Cooled Condenser
  35
Manitowoc's Cleaning Technology

36
Removal from Service/Winterization

48
- General
  48
- Water Cooled Condensing Unit
  48
Qf400/Qc700/Qf800

49
- Prior to Start-Up
  49
- Initial Start-Up
  49
- Automatic Shut-Off
  49
- Flush Sequence in the "ICE" Position
  49
- Qf2200
  50
- Prior to Start-Up
  50
- Initial Start-Up
  50
- Automatic Shut-Off
  50
- Flush Sequence in the "ICE" Position
  50
- Qf2300
  51
- Prior to Start-Up
  51
- Initial Start-Up
  51
- Automatic Shut-Off
  51
- Flush Sequence in the "ICE" Position
  51
Checklist

53
Safeguard Feature

54
- Reset Procedure
  54
- Standby Mode
  54
- Safeguard Indicator Lights
  54
- Safeguard Modes
  55
Section 5

56
- Motor Speed Sensor
  56
Troubleshooting

56
Gear Box Removal

59
- Qf400
  59
- Qc700/Qf800
  59
Evaporator Removal

61
Energized Parts Charts

63
- Qf400/Qc700/Qf800
  63
Qf2200

64
- Water Level Probes
  65
- Qf2300
  65
Wiring Diagram Sequence of Operation

66
- Qf400
  66
Section 6

67
Electrical System

67
- Qc700/Qf800
  72
- Qf2200
  78
- Qf2300
  88
Wiring Diagrams

98
- Wiring Diagram Legend
  98
- Qf400
  99
- Qc700/Qf800
  100
- Qf2200
  102
- RFC2085 (230V/60Hz/1Ph - 230/50/1)
  103
Qf2300

105
- RFC2385 (208-230V/60Hz/3Ph)
  107
Control Board

108
Component Specifications and Diagnostics

109
- Temperature Sensor
  114
- Temperature/Resistance Chart
  114
- Control Board Relays
  115
- Main Fuse
  115
- Water Float Valve
  116
- Water Level Check
  116
- High Pressure Control
  117
- RFC2085/RFC2385 (QF2200/QF2300) Only
  117
- Fan Cycle Control
  118
- Compressor Electrical Diagnostics
  119
Diagnosing an Ice Machine that will Not Run

121
Diagnosing a Condensing Unit that will Not Run

121
Section 7

123
Refrigeration System

123
Tubing Schematic

123
- Qf400/Qc700/Qf800
  123
- Qf2200/Rfc2085
  124
- Qf2300/Rfc2385
  125
Refrigeration System Diagnostics

126
- Before Beginning Service
  127
- Ice Production/Quality Check
  127
- Installation/Visual Inspection Checklist
  128
- Water System Checklist
  128
- Safeguards
  128
- Analyzing Discharge Pressure During Freeze or Harvest Cycle
  129
- Analyzing Suction Pressure
  130
- Equalization Valve
  131
- Water Regulating Valve (Water-Cooled Models Only)
  131
- Headmaster Control Valve
  132
- Freeze Cycle Operation
  132
- Failure List
  132
Cycle Time/24 Hour Ice Production/Refrigerant Pressure Charts

133
- QF400 Self-Contained Air Cooled
  133
- QC700 Self-Contained Air Cooled
  134
- QC700 Self-Contained Water Cooled
  134
- QF800 Self-Contained Air Cooled
  135
- QF800 Self-Contained Water Cooled
  135
- QF2200/RFC2085 Remote Air Cooled
  136
- QF2300/RFC2385 Remote Air Cooled
  136
Refrigerant Recovery/Evacuation and Recharging

137
- Refrigerant Recovery/Evacuation
  137
- System Contamination Clean-Up
  141
- Replacing Pressure Controls Without Removing Refrigerant Charge
  143
- Filter-Driers
  145
- Suction Clean-Up Filter/Drier
  145
- Total System Refrigerant Charges
  145
- Refrigerant Definitions
  146

Manitowoc Categories

Ice Maker Construction Equipment Accessories Commercial Food Equipment Dispenser

More Manitowoc Manuals

Manitowoc QF2200 Manuals

Manitowoc QF2200 Technician's Handbook (292 pages)

Table of Contents

Table of Contents

General Information

Model Numbers

Q Model & S Model Flake/Chiplet/Nugget Commercial Warranty

Q Model & S Model Flake/Chiplet/Nugget Residential Warranty

Installation

Ice Machine Heat of Rejection

Maintenance

Manitowoc's Cleaning Technology

Preventative Maintenance Procedure

Heavily Scaled Procedure

Cleaning and Sanitizing Procedure

Ice Making Sequence of Operation

Troubleshooting

Safeguard Feature

Qf0400/Qc0700/Qf0800/Qf2200/Qf2300

Component Check Procedures

Qf0400/Qc0700/Qf0800/Qf2200/Qf2300

QF2200 Only

QF2300 Only

S Model Nugget/Flake

Gear Box Removal

Evaporator Re-Build Kits

Evaporator Removal

Component Specifications

Cycle Times/24-Hour Ice Production/Refrigerant Pressure Charts

Sf0400W Self-Contained Water-Cooled Characteristics will Vary Depending on Operating Conditions.

Sf900W Self-Contained Water-Cooled Characteristics will Vary Depending on Operating Conditions.

Manitowoc QF2200 Service Manual (150 pages)

Table of Contents

Model Numbers

How to Read a Model Number

Remote Condensing Unit

Model/Serial Number Location

Owner Warranty Registration Card

Warranty Coverage

Ice Machine Dimensions

Ice Machine Head Section and Remote Condensing Unit Dimensions

Location of Ice Machine

Ice Machine Head Section Clearance Requirements

Ice Machine Heat of Rejection

Location of Remote Condensing Unit

Leveling the Ice Storage bin

Condenser Air Baffle

Electrical Service

Electrical Requirements

For United Kingdom Only

Ice Machine Head Section Electrical Wiring Connections

Remote Electrical Wiring Connections

Ice Machine Head Section Water Supply and Drains

Cooling Tower Applications (Water-Cooled Models)

Refrigeration System Installation

Refrigeration Line Set Installation

Section 2

Installation Instructions

Component Identification

Operational Checks

Interior Cleaning and Sanitizing

Cleaning the Condenser

Manitowoc's Cleaning Technology

Removal from Service/Winterization

Qf400/Qc700/Qf800

Checklist

Safeguard Feature

Section 5

Troubleshooting

Gear Box Removal

Evaporator Removal

Energized Parts Charts

Qf2300

Wiring Diagram Sequence of Operation

Section 6

Electrical System

Qf2200

Wiring Diagrams

Control Board

Component Specifications and Diagnostics