Manitowoc National Crane 600H Manuals

Manitowoc National Crane 600H Manuals

Manuals and User Guides for Manitowoc National Crane 600H. We have 1 Manitowoc National Crane 600H manual available for free PDF download: Operator's Manual

Manitowoc National Crane 600H Operator's Manual

Manitowoc National Crane 600H Operator's Manual (116 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 9 MB

Table of Contents

Table of Contents
5
Section 1

9
- Supplemental Information
  9
- New Owner
  9
- Basic Nomenclature
  9
Section 2

13
- Safety Messages
  13
  - General
    14
  - Safety Alert Symbol
    14
  - Signal Words
    14
- Accidents
  14
- Operator Information
  14
- Operator Qualifications
  15
- Operational Aids
  16
- Equipment Stability/Structural Strength
  17
  - Load Charts
    18
  - Work Site
    18
- Wind Forces
  18
  - Wind Speeds
    19
  - Lifting Operations
    30
  - Counterweight
    31
  - Outrigger Lift off
    31
  - Multiple Equipment Lifts
    31
  - Tilt-Up Panel Lifting
    32
- Pile Driving and Extracting
  32
  - Equipment
    33
  - Equipment Inspection
    33
- Electrocution Hazard
  33
- Personnel Handling
  36
- Environmental Protection
  38
- Maintenance
  38
  - Service and Repairs
    38
  - Lubrication
    39
  - Tires
    39
- Hoist Rope
  39
  - Synthetic Hoist Rope
    39
  - Wire Rope
    40
  - Sheaves
    41
  - Batteries
    41
  - Engine
    42
- Transporting the Equipment
  42
- Travel Operation
  42
- Work Practices
  43
  - Personal Considerations
    43
  - Equipment Access
    43
  - Job Preparation
    44
- Working
  44
- Lifting
  45
- Hand Signals
  46
- Jib
  46
- Parking and Securing
  48
- Shut-Down
  48
- Cold Weather Operation
  48
- Temperature Effects on Hook Blocks
  48
- Temperature Effects on Hydraulic Cylinders
  48
- Overload Inspection
  50
  - Boom Inspection
    51
  - Superstructure Inspection
    53
  - Carrier Inspection
    55
Section 3

57
- Truck Cab Controls
  57
  - Power Take-Off
    57
  - Park Brake
    58
- Crane Controls
  58
  - Boom Rotation
    58
  - Swing Speed Adjustment
    58
  - Boom
    58
  - Boom Telescope
    58
  - Power Take-Off
    58
  - Hoist
    59
  - Outriggers
    59
  - Foot Throttle
    60
  - Emergency Stop Switch
    60
  - Horn
    60
  - RCL System
    60
  - RCL Power Switch
    60
  - Momentary RCL Override Switch
    60
  - Load Chart
    60
  - Boom Angle Indicator
    60
  - Boom Length Indicator
    60
- Operating Procedures
  60
  - Equipment Checks
    61
  - Cold Weather Operation
    61
- Crane Warm-Up Procedures
  61
  - Engine
    61
  - Transmission
    61
  - Hoist
    62
  - Swing Drive and Turntable Bearing
    62
  - Axles
    62
  - Hydraulic Oil System
    62
- Jump Starting Hazard
  62
- Charging the Battery
  62
  - Anti-Two-Block Check
    63
  - RCL Check
    63
- Hoist System Operation
  63
  - Hoist Burst of Speed Operation
    63
- Working Area
  64
  - 600 H-BC Working Area
    64
  - 600 H-RM Working Area
    64
- Work Site Location
  64
  - Before Leaving the Truck Cab
    64
  - Before Making the Lift
    64
  - Load Chart
    64
    
    Using the Load Chart
    64
  - Lifting the Load
    65
    
    Load Chart
    66
    
    Range Diagram
    67
    
    Hoist Data
    67
  - Shut down and Preparation for Road Travel
    68
    
    Unattended Crane
    69
  - Remote Control
    69
    
    Safety
    69
    
    Danger Remote Start Hazard
    69
    
    Operation
    70
    
    Hydraulic System Description
    70
  - Radio Remote Controls
    71
    
    Safety
    71
    
    Operation
    71
    
    Electrical Circuit Description
    71
    
    Emergency Stop Function
    72
    
    Frequently Asked Questions
    72
Section 4

75
- Outrigger Setup
  75
  - Proper Leveling of the Crane
    75
  - Bubble Level Adjustment
    75
  - Site Selection
    76
  - Setting the Outriggers
    76
- Outrigger Monitoring System (OMS) (Optional-Standard in North America)
  76
  - Operation
    76
  - Outrigger Monitoring System (OMS)
    76
- Jib Safety Information
  77
- Side Folding-Swing Around Jib Operation
  78
  - Deployment Procedure
    78
  - Stowing Procedure
    80
- Jib Removal
  81
  - Jib Maintenance
    81
- Anti-Two-Block Weight Installation
  81
- Multipart Line Reeving
  82
  - Using Multiple Part Lines
    82
  - Lifting a 20 Ton (40,000 Lbs) Load
    82
- Installing Cable on the Hoist
  82
  - Wedge Sockets
    83
  - Terminator Wedge Installation
    83
  - Wedge Socket Installation
    83
Section 5

87
- General
  87
  - Environmental Protection
    87
  - Lubricants
    87
  - Arctic Lubricants and Conditions
    88
  - Chassis Grease
    88
  - Extreme Pressure Multipurpose Gear Lubricant (EPGL)
    88
  - Open Gear Lubricant
    88
  - Low Temperature Grease
    88
  - Anti-Wear Additives
    88
  - Hydraulic Oil
    88
  - Standard Hydraulic Oil
    88
  - Lubricants
    88
  - Arctic Hydraulic Oil
    89
  - Hydraulic Oil Inspection
    89
- Surface Protection for Cylinder Rods
  89
- Lubrication
  89
  - Lubrication Chart
    91
  - Internal Cable Sheave Lubrication
    92
  - Boom Lubrication Inner Wear Pad
    93
  - Boom Lubrication Side and Bottom Wear Pad
    93
  - Outrigger Beam Lubrication
    93
  - Hoist Brake Oil
    94
  - Hoist Gearbox Oil
    94
  - Swing Gearbox and Brake Oil
    95
- Hydraulic Oil Reservoir Level
  95
  - Hydraulic Filter Replacement
    95
  - Wire Rope Lubrication
    95
- Carwell© Rust Inhibitor
  96
  - Protecting Cranes from Corrosion
    96
  - Cleaning Procedures
    97
  - Inspection and Repair
    97
  - Application
    97
  - Areas of Application
    98
Section 6

101
- Crane Inspection and Maintenance
  101
  - Inspection
    101
  - Special Boom Inspection
    103
  - Stability
    103
- Hoist Cable Inspection and Maintenance
  103
  - Inspection
    103
  - Wire Rope Replacement
    103
  - Care of Wire Rope
    104
- Replacement Cable
  104
- Crane Adjustments and Repairs
  104
  - Boom Extension Cable
    104
  - Jib Jack Service and Maintenance
    105
  - Lubrication
    105
  - Rust Prevention
    105
- Hydraulic System
  105
  - Oil Cooler (Optional)
    105
  - Hydraulic System Trouble Diagnosis
    105
  - Tire Load and Inflation Table
    108
- Specifications
  111
  - Hydraulic Pump
    111
  - Hydraulic System
    111
  - Reservoir
    111
  - Hoist Speed and Pull
    111
  - Crane Operating Speeds
    111

Advertisement

Advertisement

Related Products

Manitowoc Categories

Ice Maker Construction Equipment Accessories Commercial Food Equipment Dispenser

More Manitowoc Manuals