Manitowoc National Crane 600E-2 Truck Manuals

Manuals and User Guides for Manitowoc National Crane 600E-2 Truck. We have 1 Manitowoc National Crane 600E-2 Truck manual available for free PDF download: Operator's Manual

Manitowoc National Crane 600E-2 Operator's Manual (122 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 10 MB

Table of Contents
5
Supplemental Information
11
New Owner
11
Safety Messages
13
General
13
Safety Alert Symbol
13
Signal Words
13
Accidents
13
Operator Information
14
Operator Qualifications
14
Operational Aids
15
Rated Capacity Limiter (RCL) Systems (if Equipped)
15
Anti-Two-Blocking Device
16
Working Area Limiter (if Equipped)
16
Equipment Stability/Structural Strength
16
Load Charts
17
Work Site
17
Wind Forces
17
Wind Speeds
18
Lifting Operations
29
Counterweight
30
Outrigger Lift off
30
Multiple Equipment Lifts
30
Tilt-Up Panel Lifting
31
Pile Driving and Extracting
31
Equipment
32
Equipment Inspection
32
Electrocution Hazard
32
Set-Up and Operation
33
Electrocution Hazard Devices
34
Electrical Contact
34
Special Operating Conditions and Equipment
35
Grounding the Equipment
35
Personnel Handling
35
Environmental Protection
37
Maintenance
37
Service and Repairs
37
Lubrication
38
Tires
38
Hoist Rope
38
Synthetic Hoist Rope
38
Wire Rope
39
Sheaves
40
Batteries
40
Engine
41
Transporting the Equipment
41
Travel Operation
41
Work Practices
42
Personal Considerations
42
Equipment Access
42
Job Preparation
43
Working
43
Lifting
44
Hand Signals
45
Jib
45
Parking and Securing
47
Shut-Down
47
Cold Weather Operation
47
Temperature Effects on Hook Blocks
47
Temperature Effects on Hydraulic Cylinders
47
Overload Inspection
49
Boom Inspection
50
Superstructure Inspection
52
Carrier Inspection
54
Section 3
57
Truck Cab Controls
57
Power Take-Off
57
Park Brake
57
Cold Weather Operation
57
Crane Warm-Up Procedures
57
Engine
57
Transmission
58
Hoist
58
Swing Drive and Turntable Bearing
58
Axles
58
Hydraulic Oil System
58
Jump Starting Hazard
58
Charging the Battery
59
Crane Controls
59
Turn
59
Swing Speed Adjustment
59
Boom
59
Boom Telescope
59
Hoist
59
Stabilizers Up/Down
59
Stabilizers Extend/Retract
59
Outriggers
59
Hydraulic Capacity Alert System (HCA) Load Range Gauge
60
HCA Overload Light
60
Anti-Two-Block/Extension Overload Light
60
Key Override Switch
60
Override Button
60
Load Chart
60
Boom Angle Indicator
60
Boom Length Indicator
60
Outrigger Status Indicator (Optional-Standard in North America)
60
Hoist System Operation
62
Using Multiple Part Lines
62
General Rules When Operating Hoist
62
Lifting the Load
62
Optional Hoist Burst of Speed (BOS)
63
Anti-Two Block (A2B) System
63
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
63
Hydraulic Capacity Alert System
64
System Description
64
Indicator Lights
64
HCA Load Range Gauge
64
HCA System Operation
65
Pressure Sensing Switch
65
Extension Load Limiting Device
65
System Description
65
System Operation
65
Three Section Boom Operation
66
Anti-Two-Block (A2B) Weight Installation
67
Installing Cable on the Hoist
67
Wedge Socket Installation
68
Remote Control
70
Safety
70
Danger Remote Start Hazard
70
Operation
70
Hydraulic System Description
71
Radio Remote Controls
71
Safety
71
Operation
71
Electrical Circuit Description
72
Emergency Stop Function
72
Frequently Asked Questions
73
Section 4
75
Equipment Familiarization
75
Equipment Checks
75
Pre-Operation Inspection and Calibration Verification
75
Work Site Selection
76
Before Leaving the Cab
76
Proper Leveling of the Crane
76
Bubble Level Adjustment
76
Site Selection
77
Setting the Outriggers and Stabilizers
77
Lifting over the Rear
77
Lifting over the Front with a SFO
78
Before Making the Lift
78
Reading and Understanding the Load Charts
78
Set-Up
79
Operation
79
Definitions
80
Determining Load Capability
80
Load Determination Examples
81
Boom Extension Operation Safety
82
Side Folding-Swing Around Boom Extension Operation
84
Deployment Procedure
84
Stowing Procedure
85
Boom Extension Maintenance
86
Boom Extension Removal
86
Extension Jack Procedures
86
Adjustable Swing Speed Valve
87
Environmental Protection
89
Lubricants
89
Arctic Conditions below -18°C (0°F)
89
Chassis Grease
89
Extreme Pressure Multipurpose Gear Lubricant (EPGL)
89
Open Gear Lubricant
89
Chassis Grease Low Temp
89
Anti-Wear Additives
90
Hydraulic Oil
90
Standard Hydraulic Oil
90
Intermediate Hydraulic Oil
90
Wide Range Intermediate Hydraulic Oil
90
Arctic Hydraulic Oil
90
Lubrication Points
90
Surface Protection for Cylinder Rods
90
Lubrication Chart
92
Internal Cable Sheave Lubrication
93
Inner Boom Pad Lubrication
94
Side and Bottom Boom Wear Pad Lubrication
94
Hoist Maintenance and Service
94
Maintenance Scheduling
95
Oil Level Maintenance
95
Oil Change Interval
95
Hoist Brake Oil
95
Hoist Gearbox Oil
95
Hydraulic Oil Reservoir Level
96
Wire Rope Lubrication
96
Carwell© Rust Inhibitor
97
Protecting Cranes from Corrosion
97
Cleaning Procedures
98
Inspection and Repair
98
Application
99
Areas of Application
99
Crane Inspection and Maintenance
103
Inspection
103
Daily Inspections
103
Weekly Inspections
104
Monthly Inspections
104
Periodic Annual Inspection
104
Special Boom Inspection
104
Stability
104
Hoist Cable Inspection and Maintenance
105
Keeping Records
105
Environmental Conditions
105
Dynamic Shock Loads
105
Precautions and Recommendations During Inspection
105
Inspection
105
Wire Rope Replacement
106
Care of Wire Rope
106
Rope Construction
107
Crane Adjustments and Repairs
107
Extension Jack Service and Maintenance
107
Adding Oil
107
Changing Oil
107
Lubrication
108
Rust Prevention
108
Oil Cooler Service & Maintenance (Optional)
108
Extension Load Limiting Device
108
Single Character Display
108
Hydraulic System Trouble Diagnosis
109
Extension Jack Troubleshooting
112
Tire Load and Inflation Table
113
Specifications
116
Hydraulic Pump
116
Hydraulic System
116
Reservoir
116
Hca
116
Hoist Speed and Pull
116
Crane Operating Speeds
117

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