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Manitowoc National Crane NBT60L Manuals
Manuals and User Guides for Manitowoc National Crane NBT60L. We have
1
Manitowoc National Crane NBT60L manual available for free PDF download: Operator's Manual
Manitowoc National Crane NBT60L Operator's Manual (182 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 74.4 MB
Table of Contents
Table of Contents
5
Section 1
11
Supplemental Information
11
New Owner
11
Basic Nomenclature
11
Section 2
15
Safety Messages
15
General
16
Safety Alert Symbol
16
Signal Words
16
Accidents
16
Operator Information
16
Operator Qualifications
17
Operational Aids
18
Rated Capacity Limiter (RCL) Systems
18
Anti-Two-Blocking Device
19
Working Area Limiter (if Equipped)
19
Equipment Stability/Structural Strength
19
Load Charts
20
Work Site
20
Wind Forces
20
Wind Speeds
21
Lifting Operations
32
Counterweight
33
Outrigger Lift off
33
Multiple Equipment Lifts
33
Tilt-Up Panel Lifting
34
Pile Driving and Extracting
34
Equipment
35
Equipment Inspection
35
Electrocution Hazard
35
Set-Up and Operation
36
Electrocution Hazard Devices
37
Electrical Contact
37
Special Operating Conditions and Equipment
38
Grounding the Equipment
38
Personnel Handling
38
Environmental Protection
40
Maintenance
40
Service and Repairs
40
Lubrication
41
Tires
41
Hoist Rope
42
Synthetic Hoist Rope
42
Wire Rope
42
Sheaves
43
Batteries
44
Engine
44
Transporting the Equipment
44
Travel Operation
44
Work Practices
45
Personal Considerations
45
Equipment Access
45
Job Preparation
46
Working
46
Lifting
47
Hand Signals
48
Jib
48
Parking and Securing
50
Shut-Down
50
Cold Weather Operation
50
Temperature Effects on Hook Blocks
50
Temperature Effects on Hydraulic Cylinders
50
Temperature Effects on Hydraulic
50
Cylinders
50
Model Specific Information
52
Overload Inspection
52
Boom Inspection
53
Superstructure Inspection
55
Carrier Inspection
57
Section 3
59
Jump Starting Hazard
60
Charging the Batteries
60
Crane Theory of Operation
60
Crane Software Overview
60
General
60
Getting Started
61
Crane Ignition and Control States
61
Truck Cab Controls
62
Truck Cab Ignition Switch
62
Power Take off (PTO)
62
Park Brake
62
Engine Speed Governor
62
Neutral Start/Safety Switch
62
Crane Cab Controls
62
Crane Cab Operator Seat
62
Crane Cab Left Armrest
62
Outrigger Controls
62
Cab Outrigger Control Panel
63
Ground Station Outrigger Control Panels
63
Cab Outrigger Control
65
Outrigger Selector Valve
66
Emergency Stop Switch
66
Crane Level Indicator
66
Ground Station Outrigger Control Panel
67
Crane Controls
69
Swing Brake Pedal
71
Swing Brake Indicator
71
Swing Brake Control Switch
71
Horn Button
71
House Lock
71
Boom Telescope Pedal (Standard with Aux Hoist)
72
Foot Throttle Pedal
72
RCL Display Panel
72
RCL Override Switches
72
Emergency Stop Switch
73
Ac/Heater Vent
73
Crane Ignition Switch
73
12V Receptacle
73
Display USB Port
73
Diagnostic Connector-CCS RCL Module
73
Diagnostic Connector-Display USB-B Port
73
PC1 Interface Connector
73
Diagnostic Connector-Crane USB-B Port
74
Level Indicator
74
Engine Hi/Low Switch
74
Crane Function Power Switch
74
Remote Power Switch (Optional)
74
Work Light Switch
74
Skylight Wiper Switch
74
Windshield Wiper/Washer Switch
74
Air Conditioning/Heater Controls
74
Single Axis Controller (Boom Lift/Hoist Rope)
74
Single Axis Controller (Swing/Boom Tele)
75
Dual Axis Controller (Boom Lift/Main Hoist) (Optional)
75
Dual Axis Controller (Swing/Tele/Aux Hoist) (Optional)
75
Seat Back Adjustment
75
Seat/Controls Assembly Slide Adjustment Lever
75
Seat Slide Adjustment Lever
75
Operator Seat Heater
75
Seat/Controls Assembly Slide Adjustment
75
Lever
75
Main Hoist Speed
76
Auxiliary Hoist Speed
76
Hoist Rotation Indicator (HRI) System
76
Cab Tilt Switch
76
Adjustable Swing Speed Valve
76
Heater
76
Heater Cold Weather Fuel Mixture
77
Heater Coolant
77
Hydraulic Suction Pump Shut-Off Valve
77
Operating Procedures
78
Equipment Familiarization
78
Crane Cab Access
78
Accessing the Boom and Hoists
80
Equipment Checks
80
Cold Weather Operation
81
Crane Warm-Up Procedures
81
Engine
81
Transmission
81
Hoist
82
Swing Drive and Turntable Bearing
82
Axles
82
Hydraulic Oil System
82
Anti-Two Block Check
82
RCL Check
83
Hoist System Operation
83
Work Site Location
83
Before Leaving the Truck Cab
83
Stowing and Parking
83
Unattended Crane
84
Before Making the Lift
84
Load Chart
84
Using the Load Chart
84
Lifting the Load
85
Shut down and Preparation for Road Travel
85
Operator Manual Nbt60L
86
Standard Remote Control
89
Batteries
89
Operation
90
Crane Remote Control (Optional)
91
Activating the Crane Remote Control
92
Camera System (Optional)
93
Wind Speed Indicator (Optional)
94
Section 4
97
Outrigger Setup
97
Proper Leveling of the Crane
97
Bubble Level Adjustment
98
Site Selection
98
Setting the Outriggers
98
Jib Safety Information
99
Erecting and Stowing the Jib
100
General Warnings
100
Jib Operation
101
Deployment Procedure
101
Stowing Procedure
102
Jib Removal
103
Jib Installation
103
Jib Maintenance
106
Setting the Offset on the Telescopic Jib
106
Setting the Offset on the Lattice Jib
106
Setting the Offset Mast
109
Anti-Two-Block Weight Installation
110
Multi-Part Line Reeving
110
Using Multiple Part Lines
110
Possible Multi-Part Line Reeving Combinations
110
Lifting the Rated Load
116
Installing Rope on the Hoist
116
Wedge Sockets
117
Terminator Wedge Installation
117
Wedge Socket Installation
117
Removable Counterweights
119
Using the Counterweight Control Panels
119
Mounting the Top Counterweight
120
Stowing the Top Counterweight
122
Mounting the Bottom Counterweight
122
Stowing the Bottom Counterweight
124
Section 5
125
General
125
Environmental Protection
125
Lubricants
125
Arctic Conditions below -9°C (15°F)
125
Chassis Grease
126
Low Temperature Grease
126
Extreme Pressure Multipurpose Gear Lubricant (EPGL)
126
Open Gear Lubricant
126
Antifreeze/Coolant (for Cab Heater)
126
Anti-Wear Additives
126
Hydraulic Oil
126
Standard Hydraulic Oil
126
Lubricants
126
Arctic Hydraulic Oil
127
Hydraulic Oil Inspection
127
Lubrication Points
127
Internal Cable Sheave Lubrication
131
Side and Bottom Boom Wear Pad Lubrication
131
Outrigger Beam Lubrication
131
Hoist Gearbox and Brake Oil
132
Swing Gearbox Oil
133
Hydraulic Oil Reservoir Level
134
Surface Protection for Cylinder Rods
134
Wire Rope Lubrication
135
Carwell® Rust Inhibitor
135
Protecting Cranes from Rusting
135
Cleaning Procedures
136
Inspection and Repair
136
Application
137
Areas of Application
137
Section 6
141
Crane Inspection and Maintenance
141
Inspections
141
Special Boom Inspection
143
Stability
143
Hoist Rope Inspection and Maintenance
143
Keeping Records
143
Environmental Conditions
143
Dynamic Shock Loads
144
Precautions and Recommendations During Inspection
144
Inspection
144
Wire Rope Replacement
145
Care of Wire Rope
145
Replacement Rope
146
Crane Adjustments and Repairs
146
Boom Extension Cable
146
Jib Jack Service and Maintenance
146
Lubrication
146
Rust Prevention
146
Hydraulic System
146
Oil Cooler
146
Tire Load and Inflation Table
147
Specifications
150
Hydraulic
150
Air Conditioner
150
Hoist System
150
Swing Gearbox
151
Crane Operating Speeds
151
Counterweights
151
Anemometer (Optional)
151
Camera (Optional)
152
General Specifications
152
Section 7
154
RCL System Overview
154
About the RCL Display
155
About the RCL and ATB Override Warnings
159
RCL Setup
160
Step 1: Configuring a Personnel Platform
160
Step 2: Configuring the Boom
160
Step 3: Configuring the Counterweight(S)
161
Step 4: Configuring the Outriggers
162
Step 5: Configuring Hoist and Reeving
164
Step 6: Confirming the Configuration
164
Operating Mode
164
Accessing Operating Mode Screen
165
Activating the TARE Function
165
Overriding the RCL System
165
Operational Limits
165
Accessing the Operational Limits Screen
165
Setting the Slew Angle Limit
166
Setting the WADS Limit
166
Setting the Boom Angle Limit
167
Setting the Tip Height Limit
167
Setting Radius Limit
167
Deleting All Limits
168
Tools
168
Accessing the Tools Menu
168
Setting Units of Measure
168
Setting up the Hydraulic Filter Reminder
169
Setting RCL Screen Brightness
169
About Adjusting Joystick Output
169
System Configuration
170
Accessing the System Configuration Menu
170
Entering the System Configuration Password
170
Setting System Date and Time
171
Calibrating RCL Sensors
171
Component Addressing
172
Diagnostics
172
About the Diagnostics Screen
172
Accessing the Diagnostics Menu
174
About Faults and Real-Time I/O Diagnostics
174
About the Manitowoc Diagnostic Code Mobile Application
175
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