MacDon M155E4 2021 Manuals

Manuals and User Guides for MacDon M155E4 2021. We have 1 MacDon M155E4 2021 manual available for free PDF download: Operator's Manual

MacDon M155E4 2021 Operator's Manual

MacDon M155E4 2021 Operator's Manual (526 pages)

Self-Propelled Windrower

Brand: MacDon | Category: Farm Equipment | Size: 22 MB

Table of Contents

Summary of Changes
6
Serial Numbers
8
Table of Contents
9
Chapter 1: Safety

21
- Safety Alert Symbols
  21
- Signal Words
  22
- General Safety
  23
- Maintenance Safety
  25
- Hydraulic Safety
  26
- Tire Safety
  27
- Battery Safety
  28
- Welding Precautions
  29
- Engine Safety
  30
- High-Pressure Rail
  30
- Engine Electronics
  31
- Safety Signs
  32
- Installing Safety Decals
  32
- Understanding Safety Signs
  33
- Safety Sign Locations
  43
Chapter 2: Product Overview

47
- Definitions
  47
- Specifications
  49
- Windrower Dimensions
  52
- Component Location
  55
Chapter 3: Operator's Station

57
Chapter 4: Operation

173
- Owner/Operator Responsibilities
  173
- Symbol Definitions
  174
- Engine Functions
  174
- Windrower Operating Symbols
  175
- Header Functions
  176
- Operating Windrower
  177
- Operational Safety
  177
- Break-In Period
  177
- Preseason Checks / Annual Service
  178
- Cycling Air Conditioning Compressor Coolant
  179
- Daily Checks and Maintenance
  179
- Engine Operation
  180
- Starting Engine
  180
- Engine Warm-Up
  182
- Engine Intermediate Speed Control
  182
- Stopping Engine
  182
- Filling Fuel Tank
  183
- Engine Temperature
  184
- Engine Oil Pressure
  184
- Cab Display Module Voltage Display
  185
- Engine Warning Lights
  185
- Driving Windrower
  186
- Entering and Exiting Windrower
  187
- Driving Forward in Cab-Forward Mode
  188
- Driving in Reverse in Cab-Forward Mode
  189
- Driving Forward in Engine-Forward Mode
  190
- Driving in Reverse in Engine-Forward Mode
  192
- Spin Turning
  192
- Stopping
  193
- Adjusting Caster Tread Width
  194
- Transporting
  195
- Driving on Road
  195
- Towing Header with Windrower
  198
- Towing Windrower - Emergency
  209
- Engaging and Disengaging Wheel Drives
  209
- Storing Windrower
  210
- Operating with Header
  212
- Engaging and Disengaging Header Safety Props
  212
- Header Float
  214
- Float Operating Guidelines
  214
- Checking Float
  215
- Float Options
  216
- Leveling Header
  218
- Header Drive Controls
  221
- Engaging and Disengaging Header
  221
- Reversing Header
  222
- Adjusting Header Angle
  222
- Checking Self-Locking Center-Link Hook
  224
- Controlling Cutting Height
  225
- Return to Cut
  226
- Configuring Return to Cut Feature
  226
- Using Return to Cut Feature
  227
- Auto Raise Height
  228
- Configuring Auto Raise Height Feature
  228
- Using Auto Raise Height Feature
  229
- Header Drop Rate
  229
- Swath Compressor
  230
- Using Swath Compressor
  230
- Double Windrow Attachment
  232
- Engaging and Disengaging Double Windrow Attachment
  233
- Adjusting Double Windrow Attachment Draper Speed
  234
- Attaching and Detaching Headers
  235
- Attaching Header Boots
  235
- Attaching D or D1 Series Draper Header
  236
- Attaching D or D1 Series Draper Header - Hydraulic Center-Link with Self-Alignment
  236
- Attaching D or D1 Series Draper Header - Hydraulic Center-Link Without Self-Alignment
  241
- Attaching D or D1 Series Draper Header - Mechanical Center-Link
  247
- Detaching D or D1 Series Draper Header
  251
- Detaching D or D1 Series Draper Header - Hydraulic Center-Link
  251
- Detaching D or D1 Series Draper Header - Mechanical Center-Link
  255
- Attaching a Series Auger Header
  259
- Attaching a Series Auger Header - Hydraulic Center-Link with Self-Alignment
  259
- Attaching a Series Auger Header - Hydraulic Center-Link Without Self-Alignment
  264
- Attaching a Series Auger Header - Mechanical Center-Link
  270
- Detaching a Series Auger Header
  275
- Detaching a Series Auger Header - Hydraulic Center-Link
  275
- Detaching a Series Auger Header - Mechanical Center-Link
  279
- Attaching R Series or R1 Series Rotary Disc Header
  283
- Attaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link with Self-Alignment
  283
- Attaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link Without Self-Alignment
  289
- Attaching R or R1 Series Rotary Disc Header - Mechanical Center-Link
  295
- Detaching R or R1 Series Rotary Disc Header
  300
- Detaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link
  300
- Detaching R or R1 Series Rotary Disc Header - Mechanical Center-Link
  304
- Operating with D or D1 Series Draper Header
  308
- Configuring Hydraulics
  308
- Reel Settings
  309
- Adjusting Reel Fore-Aft Position
  309
- Adjusting Reel Height
  310
- Reel Speed
  310
- Indexing Reel Speed to Ground Speed
  310
- Adjusting Reel Speed Without Indexing
  313
- Draper Speed
  313
- Indexing Draper Speed to Ground Speed
  314
- Setting Minimum Draper Speed
  314
- Setting Draper Index
  315
- Adjusting Draper Speed Without Indexing
  316
- Knife Speeds
  317
- Deck Shift Control
  318
- Engaging Deck Shift
  318
- Setting Float Options with Deck Shift
  319
- Operating with a Series Auger Header
  321
- Auger Speed
  321
- Setting Auger Speed on A30D Auger Headers
  321
- Setting Auger Speed on A40D Auger Headers
  321
- Reel Speed
  322
- Reel Speed - A30D Auger Headers
  322
- Reel Speed - A40D Auger Headers
  322
- Knife Speed
  327
- Operating with R or R1 Series Rotary Disc Header
  328
- Disc Speed
  328
- Setting Disc Speed
  328
Chapter 5: Maintenance and Servicing

331
- Maintenance Schedule/Record
  331
- Preparing for Servicing
  335
- Engine Compartment Hood
  336
- Opening Hood - Lower Position
  336
- Closing Hood - Lower Position
  337
- Opening Hood - Highest Position
  337
- Closing Hood - Highest Position
  338
- Maintenance Platforms
  339
- Opening Platforms - Standard Position
  339
- Closing Platforms - Standard Position
  340
- Opening Platforms - Major Service Position
  341
- Closing Platforms - Major Service Position
  342
- Windrower Lubrication
  344
- Lubricating Windrower
  344
- Lubrication Points
  345
- Operator's Station
  346
- Seat Belts
  346
- Safety Systems
  346
- Checking Operator Presence System
  346
- Checking Engine Interlock
  347
- Ground Speed Lever Adjustments
  347
- Adjusting Ground Speed Lever Lateral Movement
  347
- Adjusting Ground Speed Lever Fore-Aft Movement
  349
- Steering Adjustments
  349
- Checking Steering Link Pivots
  349
- Checking and Adjusting Steering Chain Tension
  351
- Park Brake
  352
- Cab Suspension Limit Straps
  353
- Heating, Ventilating, and Air Conditioning System
  354
- Fresh Air Intake Filter
  354
- Removing Fresh Air Intake Filter
  354
- Inspecting and Cleaning Fresh Air Intake Filter Element
  355
- Installing Fresh Air Intake Filter
  355
- Servicing Return Air Cleaner/Filter
  356
- Cleaning Return Air Cleaner/Filter
  357
- Air Conditioning Condenser
  358
- Air Conditioning Evaporator Core
  358
- Removing Air Conditioner Cover
  358
- Cleaning Air Conditioning Evaporator Core
  359
- Installing Air Conditioning Cover
  360
- Air Conditioning Compressor
  360
- Servicing Air Conditioning Compressor
  361
- Engine
  362
- General Engine Inspection
  362
- Turning Engine Manually
  362
- Engine Oil
  364
- Checking Engine Oil Level
  364
- Changing Engine Oil
  365
- Draining Engine Oil
  366
- Replacing Engine Oil Filter
  366
- Adding Engine Oil
  367
- Air Intake System
  368
- Air Filter Restriction Indicator
  369
- Removing Primary Air Filter
  369
- Installing Primary Air Filter
  371
- Cleaning Engine Air Filter Primary Element
  373
- Removing and Installing Secondary Air Filter
  374
- Air Precleaner
  375
- Fuel System
  375
- Replacing Fuel Tank Vent Filter
  375
- Maintaining Fuel Filters
  376
- Removing Primary Fuel Filter
  377
- Installing Primary Fuel Filter
  379
- Removing Secondary Fuel Filter
  382
- Installing Secondary Fuel Filter
  382
- Draining Fuel Tank
  383
- Fuel/Water Separator
  385
- Removing Water from Fuel System
  385
- System Priming
  385
- Priming Fuel System
  386
- Engine Cooling System
  387
- Inspecting Radiator Cap
  387
- Checking Engine Coolant Strength
  388
- Checking Coolant Level
  388
- Changing Coolant
  389
- Draining and Cleaning Coolant Tank
  389
- Adding Coolant
  392
- Maintaining Engine Cooling Box
  393
- Opening Cooler Box Screen
  393
- Charge Air Cooling
  394
- Cleaning Screens and Coolers
  394
- Cleaning Cooler Box Components
  396
- Adjusting Screen Cleaner Rotor to Screen Clearance
  397
- Closing Cooler Box Screen
  398
- Gearbox
  399
- Checking Lubricant Level and Adding Lubricant
  399
- Changing Lubricant
  400
- Inspecting Exhaust System
  401
- Belts
  401
- Tensioning Fan Belt
  401
- Replacing Fan Belt
  401
- Tensioning Air Conditioner Compressor Belt
  403
- Replacing Air Conditioner Compressor Belt
  403
- Engine Speed
  404
- Throttle Adjustment
  404
- Electrical System
  405
- Preventing Electrical System Damage
  405
- Battery
  406
- Maintaining Batteries
  406
- Battery Main Disconnect Switch
  406
- Charging Batteries
  407
- Boosting Battery
  409
- Adding Electrolyte to Batteries
  409
- Removing Batteries
  410
- Installing Batteries
  412
- Connecting Batteries
  413
- Headlights - Engine-Forward
  414
- Replacing Headlight Bulb
  414
- Aligning Headlights
  417
- Field Lights - Cab-Forward
  419
- Adjusting Field Lights
  419
- Replacing Field Light Bulb
  420
- Floodlights - Cab-Forward
  420
- Adjusting Forward Floodlights
  420
- Replacing Bulb in Cab-Forward Floodlight
  420
- High-Intensity Discharge Auxiliary Lighting - Option
  422
- Replacing High Intensity Discharge Floodlights
  422
- Adjusting High-Intensity Discharge Auxiliary Lights
  425
- Floodlights - Rear
  426
- Adjusting Rear Floodlights
  426
- Replacing Bulb in Rear Floodlight
  426
- Replacing Bulbs in Red and Amber Lights
  428
- Replacing Red Taillights
  428
- Replacing Beacon Lights
  429
- Replacing Console Gauge Light
  429
- Replacing Cabin Dome Light
  431
- Replacing Ambient Light Fixture
  431
- Turn Signal Indicators
  432
- Circuit Breakers and Fuses
  432
- Accessing Main Fuse Box
  432
- Checking and Replacing Fuses
  433
- Replacing Circuit Breakers and Relays
  433
- Fuse Box Decal
  435
- Inspecting and Replacing 125A Main Fuses
  436
- Hydraulic System
  438
- Checking and Filling Hydraulic Oil
  439
- Hydraulic Oil Cooler
  440
- Changing Hydraulic Oil
  440
- Changing Hydraulic Oil Filters
  441
- Charge Oil Filter
  441
- Removing Charge Oil Filter
  442
- Installing Charge Oil Filter
  442
- Return Oil Filter
  442
- Removing Return Oil Filter
  443
- Installing Return Oil Filter
  443
- Header and Reel Hydraulics
  445
- Hoses and Lines
  445
- Pressure Compensator Valve
  446
- Flow Control Blocks
  446
- Adjusting Header Drop Rate
  447
- Adjusting Reel Drop Rate
  447
- Traction Drive Hydraulics
  448
- Checking Transmission Oil Pressure
  449
- Checking Charge Pump Pressure
  449
- Wheels and Tires
  450
- Traction Drive
  450
- Inflating Drive Wheel Tire
  450
- Tightening Drive Wheel Nuts
  451
- Checking Wheel Drive Lubricant Level
  451
- Adding Wheel Drive Lubricant
  452
- Changing Wheel Drive Lubricant
  453
- Raising Drive Wheel
  454
- Removing Drive Wheel
  455
- Installing Drive Wheel
  455
- Lowering Drive Wheel
  456
- Caster Wheels
  457
- Inflating Caster Tire
  457
- Tightening Caster Wheel Hardware
  457
- Raising Caster Wheel - Formed and Forked
  458
- Lowering Caster Wheel - Formed and Forked
  459
- Removing Forked Caster Wheel
  460
- Installing Forked Caster Wheel
  461
- Removing Formed Caster Wheel
  462
- Installing Formed Caster Wheel
  462
- Tightening Caster Wheel Anti-Shimmy Dampeners
  463
- Ballast Requirements
  463
Chapter 6: Troubleshooting

465
- Engine Troubleshooting
  465
- Electrical Troubleshooting
  469
- Hydraulics Troubleshooting
  470
- Header Drive Troubleshooting
  471
- Traction Drive Troubleshooting
  472
- Steering and Ground Speed Control Troubleshooting
  474
- Cab Air Troubleshooting
  475
- Operator's Station Troubleshooting
  478
Chapter 7: Options and Attachments

479
- Cab
  479
- AM/FM Radio
  479
- Automated Steering Systems
  479
- High Intensity Discharge Auxiliary Lighting
  479
- Warning Beacons
  479
- Windshield Shades
  479
- Engine
  480
- Engine Block Heater
  480
- Engine Fan Air Baffle
  480
- Header Operation
  481
- Draper Header Case Drain Kit
  481
- Draper Header Reel Drive and Lift Plumbing
  481
- Header Drive Reverser
  481
- Hydraulic Center-Link
  481
- Light Header Flotation
  481
- Mechanical Center-Link
  482
- Pressure Sensor Kit
  482
- R/R1 Disc Drive Kit
  482
- R80 and R85 Rotary Header Drive Hydraulics - 4.0 M (13 Ft.)
  482
- Self-Aligning Center-Link
  482
- Spring with External Booster Spring
  482
- Spring with Internal Booster Spring
  483
- Swath Compressor
  483
- Swath Roller
  483
- Transport
  484
- Lighting and Marking for Cab-Forward Road Travel
  484
- Towing Harness
  484
- Weight Box
  484
Chapter 8: Reference

485
- Recommended Torque Values
  485
- Torque Specifications
  485
- SAE Bolt Torque Specifications
  485
- Metric Bolt Specifications
  487
- Metric Bolt Specifications Bolting into Cast Aluminum
  489
- Flare-Type Hydraulic Fittings
  489
- O-Ring Boss Hydraulic Fittings - Adjustable
  490
- O-Ring Boss Hydraulic Fittings - Non-Adjustable
  491
- O-Ring Face Seal Hydraulic Fittings
  493
- Tapered Pipe Thread Fittings
  494
- Recommended Fuel, Fluids, and Lubricants
  496
- Storing Lubricants and Fluids
  496
- Fuel Specifications
  496
- Lubricants, Fluids, and System Capacities
  497
- Filter Part Numbers
  498
- Conversion Chart
  499
- Engine Error Codes
  500
- Cab Display Module Error Codes
  511
- Index
  515
- Lubricants, Fluids, and System Capacities
  525

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