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Lineage 2000 J85503C-3
Lucent Technologies Lineage 2000 J85503C-3 Manuals
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Lucent Technologies Lineage 2000 J85503C-3 manual available for free PDF download: Product Manual
Lucent Technologies Lineage 2000 J85503C-3 Product Manual (140 pages)
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
5
Introduction
15
Customer Service Contacts
16
Customer Training
16
Customer Service
16
Technical Support
16
Product Repair and Return
16
Warranty Service
17
On-Line Power Systems Product Manuals
17
Product Description
19
Function
19
Benefits
19
Features
20
Output Current "Walk-In
20
Electronic Current Limit
20
Backup Current Limit
20
Selective High Voltage Shutdown
20
Internal Selective High Voltage Shutdown (ISHVSD)
21
Backup High Voltage Shutdown (BUHVSD)
21
Dynamic Response
21
Forced Electronic Load Sharing
21
Safety Interlocks
21
Restart Circuit
21
Output Circuit Breaker
21
Output Fuse and Fuse Alarm Switch
22
Output Current Indication
22
Output Voltage Adjustment Range
22
Float/Equalize/Boost
22
Equalize Acknowledge
22
Remote Sense Leads
22
Local Sense
22
Remote Shutdown
23
Remote Control Circuit
23
Output Noise
23
Rectifier Failure Alarm (RFA) Test
23
Electromagnetic Compatibility (EMC)
23
Alarms
24
Load Share Fail (LSF)
24
Fuse Alarms (FA)
24
Rectifier Failure Alarm (RFA)
24
Auxiliary RFA Alarm
24
Charger Fail Alarm (RFA/CFA)
25
Manual Alarm (MAN)
25
AC Fail (ACF)
25
Circuit Breaker Alarm (Cb)/Output Fuse Alarm Switch
25
Phase Monitor Circuit (PHA)
25
Unbalance Alarm Circuit
25
Low Current Alarm (LCA)
25
Front Panel Controls and Indicators
26
Output Meter
26
Rect V
26
Power Switch
26
Figure 2-1: J85503C-3 Control Panel
26
Leds
27
Rect Test Switch
27
Rect + and - Test Jacks
27
Plant + and - Test Jacks
27
Float Adj
27
Flt/Eq
28
Equal Adj
28
Circuit Breaker
28
Output Fuse Alarm Switch
28
Figure 2-2: J85503C-3 Rectifier with Door Open
29
Circuit Modules
30
CM2 (208F Control Board)
31
CM3 (323D Digital Meter Board)
31
CM4 (330B Interface Board)
31
Cm5/Cm6 (Ed83156-30 G3)
31
CM7 (425C/D/E/F Transformer Boards)
31
Alarm and Control Flow
32
Figure 2-3: Signal Flow Rectifier/Galaxy Controller
32
Specifications
33
Table 2-B: J85503C-3 Specifications
33
Engineering and Ordering
35
Rectifier Sizing
35
Sizing Considerations
35
Figure 3-1: Recharge Time Vs. Recharge Factor
36
Sizing Example
37
Ordering
38
List Structure
38
Table 3-A: J85503C-3 Ordering Information
39
Notes
40
Table 3-B: Hardware
41
Table 3-C: Shims
42
Table 3-D: Circuit Packs in the J85503C-3 Rectifier
43
Sample Order
44
Safety
45
Safety Precautions
45
ESD Precautions
47
Warning Statements and Safety Symbols
48
Installation
51
Introduction
51
Tools
51
Guidelines
52
Floor Mounting
52
Figure 5-1: Floor Mounting Detail
52
Heat Dissipation
53
Figure 5-2: Floor Anchoring
53
AC Input Power
54
Table 5-A: AC Input Requirements
55
Figure 5-3: AC and DC Termination Points
56
Figure 5-4: Top View of the J85503C-3 Rectifier
56
DC Output Power
57
Table 5-B: DC Output Options
57
Figure 5-5: DC Output Cables in Cable Rack
58
Table 5-C: Rack Widths for 350KCMIL Cables
58
Handling Equipment
59
Unpacking
59
Installing or Adding a Rectifier
60
Locate and Anchor the Rectifier
60
AC Power Cables
61
DC Power Cables
62
Controller)
63
Figure 5-6: CM4 Interface Board
63
Table 5-D: Controller Connectors
64
DIP Switch Settings
67
Control Board (CM2)
67
Figure 5-7: Top Half of DIP Switch Label
68
Figure 5-8: Bottom Half of DIP Switch Label
69
Digital Meter Board (CM3)
70
Fuse Board (CM1)
70
Interface Board (CM4)
70
Converting AC Voltage
70
Initial Battery Charging
71
Table 5-E: Control Settings for Initial Battery Charge
71
Testing
73
Overview
73
Precautions
73
Tools and Test Equipment
74
Battery Plant Simulator Test Set
74
Figure 6-1: Battery Plant Simulator Test Set
74
Test Load Connection
75
Table 6-A: Test Set Connections
75
Initial Conditions for Testing off Line
76
Table 6-B: Rectifier Control Settings for Testing off Line
76
Figure 6-2: CM1 Fuse Board with Clip Connections
78
Figure 6-3: CM2 Board with Clip Connections
79
Testing off Line
80
Startup
80
Regulation (NL/FL) Test
80
Rectifier Failure Alarm Test
81
Current Limit Test
81
Phase Failure Alarm (PHA) Test
82
Backup High Voltage Shutdown (HVSD) Test
82
Control (TR) Test
83
Selective High Voltage Shutdown (SHVSD) and Restart
83
Float/Equalize Test
83
Local Equalize Control Test
84
Low Current Alarm (LCA) Test
84
Load Share Fail (LSF) Test
84
Meter Test
85
Off-Line Test Completion
85
Bringing a Rectifier on Line
86
Table 6-C: Rectifier Control Settings for Testing on Line
86
Testing on Line
87
Regulation (NL/FL) Test
87
Rectifier Failure Alarm/Fuse Alarm Test
88
Current Limit Test
88
Isolated Current Measuring (VI) Test
89
Phase Failure Test
90
Backup High Voltage Shutdown (HVSD) Test
90
Control (TR) Test
91
Selective High Voltage Shutdown (SHVSD) and Restart
92
AC Fail Test
92
RFA Circuit Verification RFA Test
92
Meter Test (on Line)
93
Table 6-D: Rectifier Controls for Meter Test on Line
93
Adjust Rectifiers to Float Voltage
94
Individually
94
As a Group
95
Enable and Test Load Share
96
Troubleshooting and Adjustments
99
Introduction
99
Remove Rectifier from Service
100
Diagnostics
101
Table 7-A: Troubleshooting
101
Front Panel Conditions
104
Table 7-B: Front Panel Conditions and Indications
104
Table 7-C: Alarms on TB1/TB2 of CM4
106
Table 7-D: Controls on TB1/TB2 of CM4
107
Table 7-E: Signals on TB3 of CM4
108
Table 7-F: Additional Conditions/Indications on the J85503C-3
109
Adjustments
110
Clear Fuse Alarm (FA)
111
Calibrate CM3 Digital Meter
111
Table 7-G: Digital Meter Tolerance
112
Figure 7-1: Adjustment Potentiometer on CM3
113
Adjust Current Limit
114
ISHVSD in Plants Without a Controller
114
Restore Rectifier to Service
115
Preventive Maintenance
116
Spare Parts and Replacement Procedures
117
Introduction
117
Circuit Modules
118
Ordering
118
Handling
118
Table 8-A: Circuit Packs in the J85503C-3 Rectifier
118
Fuses
120
Table 8-B: Spare Fuse Information
120
Electrical Parts
121
Table 8-C: Spare Electrical Parts
121
Replacing Circuit Packs
122
CM1 Fuse Board
122
CM2 Control Board
123
CM3 Digital Meter Board
124
CM4 Interface Board
125
CM5 or CM6 Snubber Board
125
CM7 Transformer Board
126
Replacing Components
127
Guidelines
127
Torquing Requirements
128
Table 8-D: Minimum Torque for Electrical Connections
129
Table 8-E: Torque and Minimum Yield Strength Values for Mechanical Connections (Using Hex Head Cap Screws)
129
Thyristors (Q1, Q2)
131
Diode Heat Sink Assemblies
131
DC Capacitors (C7 through C12)
132
CB1 Circuit Breaker
132
F7 Fuse and SW1 Switch Assembly
133
DC Inductor (L3, L4)
133
Contactor Relay (K1)
134
AC Inductors (L1, L2)
134
AC Capacitors (C1 - C6, C13 and C14)
134
Main Transformers (T1, T2)
134
Disconnecting a Rectifier
135
Product Warranty
137
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