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IDEALARC DC-400
Lincoln Electric IDEALARC DC-400 Manuals
Manuals and User Guides for Lincoln Electric IDEALARC DC-400. We have
4
Lincoln Electric IDEALARC DC-400 manuals available for free PDF download: Specification Sheet, Service Manual, Operator's Manual, Brochure
Lincoln Electric IDEALARC DC-400 Service Manual (116 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Master for All Sections
6
Service Manual
1
Safety
2
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
6
Installation Section
7
Installation
8
Technical Specifications Idealarc
8
Physical Dimensions
8
Safety Precautions
9
Select Suitable Location (Stacking, Tilting, Lifting
9
Select Suitable Location
9
Lifting
9
Stacking
9
Tilting
9
Ground Connection
10
Input Connections
10
Input Supply Connections
10
Input Wire and Fuse Size
11
Reconnect Procedure
12
Output Connections
13
Wire Feeder Connections
14
Operation Section
15
Operation
16
Safety Instructions
16
ELECTRIC SHOCK Can Kill
16
General Description
17
Controls and Settings
18
Arc Control
19
Mode Switch
19
Welding Operation
20
Operating Steps
20
Automatic Wire Feeder
21
Semiautomatic Wire Feeder
22
Overload Protection
23
Auxiliary Power
23
Accessories
24
Accessories
25
Options/Accessories
25
Diode Option
25
Factory Installed Option
25
Field Installed Options
25
Cover for 14-Pin Amphenol
25
Multiprocess Switch (K804-1
25
Amptrol Adapter Cable (K843
27
Remote Control Adapter Cable (K864
27
Remote Output Control
27
Amptrol Adapter for K799 (K915
29
Capacitor Discharge Circuit (K828-1
29
Hi-Freq Kit (K799
29
Undercarriages (K817, K817R, K841
29
Connection of Lincoln Electric Automatic or Semiautomatic Wire Feeders
29
Automatic Wire Feeders
29
Or NA-5 (14-Pin Amphenol
29
Terminal Strip
29
Semiautomatic Wire Feeders
32
14-Pin Amphenol
32
Voltage Control
35
Routine and Periodic Maintenance
37
Maintenance
38
Safety Precautions
38
Routine and Periodic Maintenance
38
Theory of Operation
40
Theory of Operation Section
40
Theory of Operation
41
General Description
41
Input Line Voltage, Contactor and Main Transformer
41
Output Mode and Control, Rectification and Feedback
42
Protective Devices and Circuits
43
SCR Operation
44
Troubleshooting & Repair Section
45
Troubleshooting and Repair
46
How to Use Troubleshooting Guide
46
Troubleshooting & Repair Section
46
PC Board Troubleshooting Procedures
47
Troubleshooting Guide
48
Troubleshooting Guide
49
Input Contactor Test
59
Materials Needed
59
Test Procedures
59
Test Procedure
60
Control Transformer (T2) Voltage Test
62
Main Transformer (T1) Voltage Test
65
Static Scr/Diode Rectifier Bridge Test
70
Active SCR Test
73
Normal Open Circuit Voltage Waveform-Constant Current Mode
77
Scope Settings
77
Normal Open Circuit Voltage Waveform-Constant Voltage FCAW/GMAW
78
Normal Open Circuit Voltage Waveform-Constant Voltage Subarc
79
Typical SCR Gate Voltage Waveform-Constant Voltage Subarc
82
Abnormal Open Circuit Voltage Waveform-Constant Voltage Subarc
83
Input Contactor (CR1) Cleaning/Replacement
84
Cleaning Procedure
85
Replacement Procedures
85
Fan Motor and Blade Removal and Replacement
86
Scr/Diode Rectifier Assembly Removal and Replacement
88
SCR Removal and Replacement
90
Special Instructions
91
Mounting of Stud Type Diodes to Aluminum Heat Sinks
96
Main Transformer Removal and Replacement
98
Removal of Lift Bail
99
Retest after Repair
105
Electrical Diagrams Section
107
Wiring Diagram (Codes 9847, 9848
109
Wiring Diagram (Code 9850
110
Control PC Board (G2588) Layout
111
Starting PC Board (M14520) Layout
112
Snubber PC Board (M15370) Layout
113
Electrical Diagrams
114
Control PC Board (G2588) Schematic
114
General Information
115
Starting PC Board (M14520) Schematic
115
Snubber PC Board (M15370) Schematic
116
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Lincoln Electric IDEALARC DC-400 Specification Sheet (168 pages)
Lincolnelectric Wire Feeder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 18 MB
Table of Contents
Table of Contents
1
Stick Welders
3
Stick Welders
4
Stick Welders
8
Precision TIG
10
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
19
MIG: Industrial Welders
24
Multi-Process Welders
28
Power Wave
35
Advanced Process Welders
35
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
Severe Duty
55
Power Feed
62
Semiautomatic Wire Feeders
62
Semiautomatic Wire Feeders
74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
Power Wave
91
Power Feed
94
Package Options
97
Stainless Steel
104
Consumables
107
Accessory Kits
148
Remote Controls
148
Engine Drive
151
Miscellaneous Kits
152
Power Sources
154
Power Source Options
155
Wire Feeder
157
Weld Cables
159
Drive Roll and Guide Tube Kits
161
Drive Roll and Wire Guide Kits
161
Welding Guns
163
Lincoln Electric IDEALARC DC-400 Operator's Manual (42 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 10 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Table of Contents
7
Installation
8
>Cd1
9
Safety Precautions
9
Correct Operational Use
9
Limit on Stacking
9
Falling Equipment
9
Input Power Connections
9
Output Connections
10
Cable Lengths
10
Installation of Field Installed Options
10
Installation of Equipment Requied for Recommended Processes
12
Multiprocess Switch
13
$@5B1D9?>1
14
Safety Precautions
14
Electric Shock
14
Meaning of Graphic Symbols
14
Operation
14
Rating Plate
16
Operational Features and Control
17
General Machine Description
17
Recommended Processes & Equipment
17
Power Source Operation and Controls
18
Auxiliary Power Connections
21
Output Connections
21
Input Connections
21
Solid State Output Control
21
Machine Cooling
21
Case Features
21
Stick Welding
22
Paralleling
22
Machine & Circuit Protection
22
Tig Options
23
Accessories
23
Optional Equipment
23
Hi-Frequency Kit
24
Maintenance
25
Safety Precautions
25
Routine Maintenance
25
)B?E2
26
How to Use Troubleshooting Guide
26
Step 2. POSSIBLE CAUSE
26
Troubleshooting
26
PROCEDURE for REPLACING PC Boards
31
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Lincoln Electric IDEALARC DC-400 Brochure (4 pages)
MULTI-PROCESS WELDERS 400 Amp DC Multi-Process Welding Power Source
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0 MB
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