LeeBoy Rosco Maximizer 4B Manuals

Manuals and User Guides for LeeBoy Rosco Maximizer 4B. We have 1 LeeBoy Rosco Maximizer 4B manual available for free PDF download: Safety And Operation Manual

LeeBoy Rosco Maximizer 4B Safety And Operation Manual (160 pages)

Brand: LeeBoy | Category: Construction Equipment | Size: 11 MB

Table of Contents
5
Safety
11
Safety
12
Safety Precautions
14
Machine Precautions
17
Hot Material Precautions
17
Hydraulic Systems Precautions
17
Burner Precautions
17
Refueling Precautions
17
Battery Precautions
18
Starting and Stopping Precautions
18
Parking Precautions
18
Operating Precautions
18
Poor Visibility
19
Storage Precautions
19
Maintenance Precautions
19
Safety Decals
20
Safety Decal Locations
20
Safety Decal Locations
21
Safety Decals Care
22
Information and Specifications
23
Two Year Limited Warranty
24
Information and Specifications
24
Contact Information
25
Specification Charts
26
Torque Specifications
28
Standard Inch Fasteners
28
Metric Fasteners
29
Hydraulic Fittings
29
Determining Proper Torque
30
Components
36
Components
37
Components Overview
37
In-Cab and Rear Controls
37
Circulating System
38
Burner System
38
Asphalt Spray Bar
38
Machine Overview- Left Side
39
Machine Overview- Right Side
40
Pumps, Valves and Lines
41
Main Control Panel
42
Rear Fender Controls
44
Burner System Controls
46
Operation
47
General Information
51
Receiving the Machine
51
Initial and Daily Inspection
51
Initial Operation
52
Pre-Operating Checklist
52
Spray Bar Wing Locking Pins
53
FLP and PTO
53
Distributor Controls
54
Plus +1® Control System
54
Rear Fender Controls
55
Operational Modes
55
DP700 Digital Display
56
Run Screen
56
Memory Screen
57
System Faults Screen
57
Mode Selection Screen
58
Spray / Bar Circulate Screen
58
Hand Spray / Tank Circulate Screen
58
Load Screen
59
Transfer Screen
59
Hand Spray / Unload Screen
59
Reverse Suction Screen
59
Clean-Out Screen
60
Set-Up Screen
60
Totals Screen
61
Flow Distance Calibration Screen
61
Bar Offset
62
Bar Delay
62
Calibration Screen
63
Temperature Set-Point Screen
63
Hydraulic System Check
64
Bar Circulate Screen
64
Hydrostatic System Check
65
Automatic Valve System Check
66
Valve Status and Material Flow
69
Valves Overview
69
Valve Status Symbols
70
Valve Status in Spray / Bar Circulate (Bar CLCT) Mode
71
Valve Status in Spray / Bar Circulate (OFF) Mode
72
Valve Status in Spray / Tank Circulate Mode
73
Valve Status in Tank Circulate Mode
74
Valve Status in Hand Spray / Bar Circulate Mode
75
Valve Status in Load Mode
76
Valve Status in Transfer Mode
77
Valve Status in Hand Spray / Unload Mode
78
Valve Status in Reverse Suction Mode
79
Valve Status in Clean-Out Mode
80
Material Considerations
81
Handling Liquid Asphalt
83
Storing Liquid Asphalt
83
Asphalt Temperature Guide
83
Loading the Tank
85
Top Tank Loading
86
Bottom Tank Loading
86
Heating the Material
89
Diesel Burners
91
Tank Circulate
92
Preparing to Spray
93
Spray Bar
93
Spray Nozzle Selection
95
Set Spray Bar Width and Height
96
Distributor Calibration
98
Spraying the Material
102
Spray Bar Circulate
103
Basic Material Spraying
104
Hand Spray
105
Cleaning the System
107
Reverse Suction
107
Clean-Out Mode
108
Enviroflush Clean-Out
109
Unload or Transfer Asphalt Material
110
Unload Mode
110
Transfer Mode
112
Transport
113
Loading
113
Unloading
114
Optional Components
114
Gps
114
Extra Toolbox Options
114
Full-Width Mud Flap
114
Jacketed Asphalt Pump
114
LPG Burners
116
Overnight Electric Heater
118
Spray down System
118
E-Max
119
Tank Hand Railing
120
Loading Hoses
120
Electronic Ignition (Diesel Burners)
120
Remote Printer
121
Back-Up Camera System
121
Magnetic Cup Holder
122
Spray Nozzles
122
3-Nozzle Hand Spray Wand
122
Outfire Burner Control
122
Beacon Light
123
LED Work Light Package
123
Maintenance
125
Maintenance
127
Maintenance Schedule
127
Routine Maintenance
128
Preparing Machine for Maintenance
128
Every 10 Hours or Daily Routine Maintenance
128
Every 50 Hours or Weekly Routine Maintenance
128
Every 100 Hours or Monthly Routine Maintenance
129
Every 250 Hours or Quarterly Routine Maintenance
129
Every 500 Hours or Semi-Annual Routine Maintenance
129
Every 1000 Hours or Annual Routine Maintenance
129
Lubrication
129
Lubrication Points
130
Asphalt Tank Components
131
Tank Sump
131
Top Opening
131
Contents Gauge Packing Gland
132
Asphalt Pump System
133
Asphalt Pump
133
Asphalt Pump Packing Gland
134
Pump Drive
134
Hydraulic Pump/Motor Installation Start-Up Procedure
135
Relief Valve
136
Discharge Screen
137
Load Line Screen
138
Heating Systems
138
Diesel Burners
138
LPG Burners (Option)
139
Spray Bar System
140
Hydraulic System
141
Hydraulic Oil
142
Check Hydraulic Oil Level and Filter
142
Change Hydraulic Oil and Filter
143
Change the Fill Cap Filter and Clean Hydraulic Tank Strainer
144
Automatic Valve System
145
Hydraulic Valve Manifold
146
Mounting Hardware
147
Replacing Hose Clamps
147
Weldment
148
Winterizing for Storage
149
Troubleshooting
150
Spray down Pump
150
Troubleshooting Chart
151

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LeeBoy Rosco Maximizer 4B Safety And Operation Manual (160 pages)

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