Kuka KR C4 compact Manuals

Manuals and User Guides for Kuka KR C4 compact. We have 4 Kuka KR C4 compact manuals available for free PDF download: Operating Instructions Manual, Manual, Assembly And Operating Instructions Manual

Kuka KR C4 compact Operating Instructions Manual (179 pages)

Brand: Kuka | Category: Controller | Size: 9 MB

Table of Contents
3
Introduction
7
Industrial Robot Documentation
7
Representation of Warnings and Notes
7
Trademarks
7
Terms Used
7
Purpose
9
Target Group
9
Intended Use
9
Product Description
11
Overview of the Industrial Robot
11
Overview of the Robot Controller
11
KUKA Power Pack
13
KUKA Servo Pack
13
Control PC
13
Cabinet Control Unit
14
Safety Interface Board
15
Resolver Digital Converter
15
Controller System Panel
16
Low-Voltage Power Supply Unit
16
External Power Supply
16
Batteries
17
Mains Filter
17
Bus Devices
17
KCB Devices and Configuration Variants
18
KSB Devices and Configuration Variants
18
KEB Devices and Configuration Variants
18
Interfaces
19
KUKA Smartpad Holder (Optional)
21
Cabinet Cooling
21
Description of the Mounting Plate for Customer Components
22
Technical Data
25
Ext. 24 V External Power Supply
27
Safety Interface Board
27
Dimensions of Robot Controller
28
Minimum Clearances, Robot Controller
29
Swing Range for Cabinet Door
30
Dimensions of the Smartpad Holder (Optional)
30
Dimensions of Boreholes for Floor Mounting
31
Dimensions of Boreholes for Technology Cabinet
31
Plates and Labels
32
Safety
35
General
35
Liability
35
Intended Use of the Industrial Robot
35
EC Declaration of Conformity and Declaration of Incorporation
36
Terms Used
36
Personnel
38
Workspace, Safety Zone and Danger Zone
39
Triggers for Stop Reactions
40
Safety Functions
41
Overview of the Safety Functions
41
Safety Controller
41
Mode Selection
42
Operator Safety
42
EMERGENCY STOP Device
43
Logging off the Higher-Level Safety Controller
43
External EMERGENCY STOP Device
44
Enabling Device
44
External Enabling Device
45
External Safe Operational Stop
45
External Safety Stop 1 and External Safety Stop 2
45
Velocity Monitoring in T1
45
Additional Protective Equipment
45
Jog Mode
45
Software Limit Switches
45
Mechanical End Stops
46
Mechanical Axis Range Limitation (Optional)
46
Axis Range Monitoring (Optional)
46
Release Device (Optional)
46
Labeling on the Industrial Robot
47
External Safeguards
47
Overview of Operating Modes and Safety Functions
48
Emergency Stop
48
Safety Measures
48
General Safety Measures
48
Transportation
50
Start-Up and Recommissioning
50
Start-Up Mode
52
Manual Mode
53
Simulation
53
Automatic Mode
54
Maintenance and Repair
54
Decommissioning, Storage and Disposal
55
Safety Measures for "Single Point of Control
55
Applied Norms and Regulations
57
Planning
59
Electromagnetic Compatibility (EMC)
59
Installation Conditions
60
Connection Conditions
62
Fastening the KUKA Smartpad Holder (Optional)
63
Power Supply Connection Via X1 Harting Connector
64
Description of Interface X11
64
Connector Pin Allocation X11
65
Wiring Example for Safe Inputs and Outputs
68
Safety Functions Via Profisafe
70
Schematic Circuit Diagram of Profisafe Enabling Switch
76
Safeoperation Via Profisafe (Optional)
76
Ethercat Connection on the CIB
79
PE Equipotential Bonding
80
Modifying the System Configuration, Exchanging Devices
81
Operator Safety Acknowledgement
81
Performance Level
82
PFH Values of the Safety Functions
82
Transportation
83
Transportation Using Lifting Tackle
83
Transportation by Fork Lift Truck
84
Transportation by Pallet Truck
84
Transportation with the Set of Rollers (Optional)
85
Start-Up and Recommissioning
87
Start-Up Overview
87
Installing the Robot Controller
88
Connecting the Standard Connecting Cables
89
Standard Motor Cables, X20
90
Motor Cables for Heavy-Duty Robot, X20.1 and X20.4
91
Motor Cable for External Axis, X7.1 (Optional)
92
Motor Cable for External Axis, X7.2 (Optional)
92
Data Cables, X21
93
Connecting the Palletizing Robot Connecting Cables (Optional)
93
5-Axis Heavy-Duty Palletizing Robot, Motor Cables X20.1 and X20.4
95
4-Axis Heavy-Duty Palletizing Robot, Motor Cables X8
96
5-Axis Palletizing Robot, Motor Cables X20
97
4-Axis Palletizing Robot, Motor Cables X20
98
Palletizing Robot Motor Cable for External Axis, X7.1 and X7.2
98
Fastening the KUKA Smartpad Holder (Optional)
99
Plugging in the KUKA Smartpad
99
Connecting the PE Equipotential Bonding
100
Connecting the Robot Controller to the Power Supply
100
Reversing the Battery Discharge Protection Measures
101
Configuring and Connecting Connector X11
101
System Configuration of the Industrial Robot Modified
102
Start-Up Mode
102
Switching on the Robot Controller
103
Operation
105
KUKA Smartpad Teach pendant
105
Front View
105
Rear View
107
Maintenance
109
Checking SIB Relay Outputs
110
Checking Extended SIB Relay Outputs
111
Cleaning the Robot Controller
111
Repair
113
Repair and Procurement of Spare Parts
113
Exchanging the External Fan
113
Control PC
115
Exchanging the Control PC
117
Exchanging the Control PC Fan
118
Exchanging the Motherboard
120
Exchanging the Motherboard Battery
120
Exchanging the Dual NIC Network Card
120
Exchanging the Hard Drive
120
Modifying the System Configuration, Exchanging Devices
121
Exchanging the KUKA Power Pack
122
Exchanging the KUKA Servo Pack
124
Exchanging the Cabinet Control Unit
127
Exchanging the Safety Interface Board
130
Exchanging the Resolver Digital Converter
133
Exchanging the Batteries
135
Exchanging the Low-Voltage Power Supply Unit
137
Exchanging the Pressure Relief Plug
137
Installing the KUKA System Software (KSS)
138
Troubleshooting
139
Cabinet Control Unit LED Display
139
Cabinet Control Unit Fusing
143
Resolver Digital Converter LED Display
144
Controller System Panel LED Display
145
Controller System Panel LED Error Display
146
LAN Onboard LED Display
147
Safety Interface Board LED Display
148
Safety Interface Board Fuses
151
Checking the KUKA Servo Pack
153
Checking the KUKA Power Pack
154
KPP and KSP Error Messages
156
Troubleshooting
157
KPP and KSP Warning Messages
159
Decommissioning, Storage and Disposal
165
Decommissioning
165
Storage
165
Disposal
165
KUKA Service
167
Requesting Support
167
KUKA Customer Support
167
Index
175

Kuka KR C4 compact Manual (93 pages)

Brand: Kuka | Category: Controller | Size: 3 MB

Table of Contents
3
1 Introduction

7
2 Purpose

9
- Target Group
  9
- Intended Use
  9
3 Product Description

11
- Description of the Industrial Robot
  11
- Overview of the Robot Controller
  11
- Control Box
  12
- Control PC
  12
- Cabinet Control Unit, Small Robot
  13
- Low-Voltage Power Supply Unit
  14
- Batteries
  14
- Mains Filter
  14
- Drive Box (Drive Configuration (DC))
  14
- Description of Interfaces
  15
- Control PC Interfaces
  16
- Motherboard D3076-K PC Interfaces
  17
- Motherboard D3236-K PC Interfaces
  18
- Motherboard D3445-K PC Interfaces
  19
- Cooling
  20
4 Technical Data

21
5 Safety

27
- General
  27
- Liability
  27
- Intended Use of the Industrial Robot
  27
- EC Declaration of Conformity and Declaration of Incorporation
  28
- Terms Used
  28
- Personnel
  30
- Workspace, Safety Zone and Danger Zone
  31
- Determining Stopping Distances
  31
- Triggers for Stop Reactions
  32
- Safety Functions
  32
- Overview of the Safety Functions
  32
- Safety Controller
  33
- Selecting the Operating Mode
  33
- Operator Safety" Signal
  34
- EMERGENCY STOP Device
  35
- Logging off from the Higher-Level Safety Controller
  35
- External EMERGENCY STOP Device
  36
- Enabling Device
  36
- External Enabling Device
  37
- External Safe Operational Stop
  37
- External Safety Stop 1 and External Safety Stop 2
  37
- Velocity Monitoring in T1
  37
- Additional Protective Equipment
  37
- Jog Mode
  37
- Software Limit Switches
  38
- Mechanical End Stops
  38
- Mechanical Axis Limitation (Optional)
  38
- Options for Moving the Manipulator Without Drive Energy
  38
- Labeling on the Industrial Robot
  39
- External Safeguards
  39
- Overview of Operating Modes and Safety Functions
  40
- Safety Measures
  40
- General Safety Measures
  40
- Transportation
  41
- Start-Up and Recommissioning
  42
- Checking Machine Data and Safety Configuration
  43
- Start-Up Mode
  45
- Manual Mode
  46
- Simulation
  47
- Automatic Mode
  47
- Maintenance and Repair
  47
- Decommissioning, Storage and Disposal
  49
- Safety Measures for "Single Point of Control
  49
- Applied Norms and Regulations
  50
6 Planning

53
7 Transportation

75
- Transporting the Robot Controller
  75
8 Start-Up and Recommissioning

77
9 KUKA Service

81
- Requesting Support
  81
- KUKA Customer Support
  81
Index

89

Kuka KR C4 compact Assembly And Operating Instructions Manual (29 pages)

Cooling Unit

Brand: Kuka | Category: Accessories | Size: 0 MB

Table of Contents
3
Introduction
5
Industrial Robot Documentation
5
Representation of Warnings and Notes
5
Purpose
7
Target Group
7
Intended Use
7
Product Description
9
Overview of the Industrial Robot
9
Cooling Unit
9
Technical Data
11
Basic Data of Cooling Unit
11
Dimensions
11
Minimum Clearances, Robot Controller
11
Plates and Labels
12
Safety
13
Maintenance
15
Decommissioning, Storage and Disposal
17
Storage
17
Disposal
17
KUKA Service
19
Requesting Support
19
KUKA Customer Support
19
Index
27

Kuka KR C4 compact Assembly And Operating Instructions Manual (32 pages)

External Cabling For Robot Controllers

Brand: Kuka | Category: Controller | Size: 1 MB

Kuka Categories

Robotics Controller Industrial Equipment

Indoor Furnishing Control Systems

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Kuka KR C4 compact Operating Instructions Manual (179 pages)

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Kuka KR C4 compact Manual (93 pages)

Table of Contents

1 Introduction

2 Purpose

3 Product Description

4 Technical Data

5 Safety

6 Planning

7 Transportation

8 Start-Up and Recommissioning

9 KUKA Service

Index

Kuka KR C4 compact Assembly And Operating Instructions Manual (29 pages)

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Kuka KR C4 compact Assembly And Operating Instructions Manual (32 pages)

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