Krone 870 HDP Manuals

Krone 870 HDP Manuals

Manuals and User Guides for Krone 870 HDP. We have 1 Krone 870 HDP manual available for free PDF download: Original Operating Instructions

Krone 870 HDP Original Operating Instructions

Krone 870 HDP Original Operating Instructions (568 pages)

Baler

Brand: Krone | Category: Farm Equipment | Size: 22 MB

Table of Contents

Table of Contents

3
- To this Document
  12
- Validity
  12
- Re-Ordering
  12
- Further Applicable Documents
  12
- Target Group of this Document
  12
To this Document

13
- Direction Information
  13
- Directories and References
  13
- Figures
  13
- How to Use this Document
  13
- Term "Machine
  13
- Means of Representation
  14
- Scope of Document
  14
- Direction of Travel
  15
- Intended Use
  18
- Purpose of Use
  18
- Safety
  18
- Service Life of the Machine
  18
- Basic Safety Instructions
  19
- Importance of the Operating Instructions
  19
- Personnel Qualification
  19
- Additional Equipment and Spare Parts
  20
- Children in Danger
  20
- Connect the Machine to the Tractor
  20
- Structural Changes to the Machine
  20
- Workstations and Passengers
  20
- Operational Safety: Technically Perfect Condition
  21
- Danger Zones
  22
- Keeping Safety Devices Functional
  24
- Personal Protective Equipment
  24
- Safety Signs on the Machine
  25
- Traffic Safety
  25
- Consumables
  26
- Dangers Associated with the Operational Environment
  26
- Parking the Machine Safely
  26
- Sources of Danger on the Machine
  27
- Dangers Associated with Certain Activities: Climbing up and down
  28
- Dangers Associated with Certain Activities: Work on the Machine
  28
- Behaviour in Hazardous Situations and When Accidents Occur
  29
- Dangers Associated with Certain Activities: Working on Wheels and Tyres
  29
- Safety Routines
  30
- Stopping and Securing the Machine
  30
- Supporting Lifted Machine and Machine Parts Securely
  30
- Coupling the Machine Safely
  31
- Uncoupling the Machine Safely
  31
- Preparing the Machine for Repair, Maintenance and Adjustment Work
  32
- Starting the Machine Safely
  32
- Safety Stickers on the Machine
  33
- Attaching Safety Labels and Information Labels
  43
- Contact
  43
- Re-Ordering Safety Labels and Information Labels
  43
- Fire Extinguisher
  44
- Ladder
  44
- Safety Equipment
  44
- Parking Brake
  45
- Wheel Chocks
  45
- Flywheel Brake
  46
- Parking Jack
  46
- Mechanical Support Twine Box
  48
- Shut-Off Valve Pick-Up
  48
- Data Memory
  49
- Left Side of the Big Pack Baler with Tandem Axle
  50
- Machine Description
  50
- Machine Overview
  50
- Right-Hand Side of Large Square Baler Big Pack with Tandem Axle
  52
- Identification Plate
  53
- Information Required for Questions and Orders
  53
- Description of the Baling Process
  54
- Compacting the Big Bale
  55
- Multibale Design
  56
- Drives
  58
- Main Drive
  58
- Feeder Packer
  60
- Main Drive
  60
- Overload Protections on the Machine
  60
- Cutting System Drive for the Design with XC Cutting System
  61
- Pick-Up Drive
  61
- Needle Yoke
  62
- Pick-Up
  62
- Cutting Length
  63
- Cutting System
  63
- General
  63
- Roller Crop Guide
  63
- Hydraulic System
  64
- Pressure Limiting Valve Block (On-Board Hydraulic System)
  65
- Twine
  66
- Electrical Twine Empty Display for Lower Thread
  67
- Electrical Knotter Monitoring
  68
- Twine Motion Indicator Upper Twine (Double Knotter)
  68
- Knotter Gear
  69
- Bale Ejector / Bale Chute
  70
- Medium Version Electronics Design
  70
- For Comfort Version Electronics Design
  71
- Compressed-Air Reservoir
  72
- Technical Data
  73
- Technical Data of the Machine
  73
- Airborne Sound Emission
  77
- Ambient Temperature
  77
- Tyres
  77
- Consumables
  78
- Filling Quantities and Lubrication Designations for Gearboxes
  78
- Oil Quantities and Designations for the Compressor
  79
- Oil Quantities and Designations for the On-Board Hydraulic System
  79
- Control and Display Elements
  80
- Control Units of the Tractor
  80
- Operation Terminal
  81
- Commissioning
  82
- Attaching Hydraulic Parking Jack
  83
- Electrical Power Supply
  85
- Adjusting the Drawbar Height
  86
- Adjusting the Height of the Drive Train
  87
- Shortening Universal Shaft
  88
- Adjusting the Hydraulic System
  93
- Operating the Machine Via LS (Load-Sensing Connection)
  93
- Operating the Machine Without LS (Load-Sensing Connection)
  93
- Setting the Bale Chute
  94
- With Bale Scale Design
  94
- Bale Brake
  95
- Start-Up
  96
- Connect the Machine to the Tractor
  97
- Install the PTO Shaft
  98
- Hydraulics
  100
- Connecting the Hydraulic Lines
  101
- Hydraulic Brake (Export)
  103
- Putting down ISO Plug
  103
- Hydraulic Brake (Export France)
  104
- Compressed Air Connections for the Compressed Air Brake
  105
- Connecting KRONE ISOBUS-Terminal
  106
- Connecting External ISOBUS-Terminal
  110
- Connecting the Joystick
  111
- Lighting
  114
- Using the Safety Chain
  114
- Driving and Transport
  116
- Preparations for Road Travel
  117
- Bale Chute Hydraulically Actuated
  118
- Bale Chute in Transport Position (Optional)
  118
- Checking the Lighting System
  119
- Parking Brake
  119
- Handling the Coaster/Steering Axle (Special Equipment)
  120
- Operating the Machine Via LS (Load-Sensing Connection)
  122
- Operating the Machine Without LS (Load-Sensing Connection)
  122
- Moving the Machine Without Hydraulic Connections
  123
- Moving
  124
- Switching off the Machine
  125
- Parking Brake
  126
- Wheel Chocks
  126
- Stowing the Compressed Air Hoses
  127
- Preparing the Machine for Transportation
  128
- Securing Side Guard
  128
- Securing Guide Wheels
  129
- KRONE ISOBUS Terminal [Medium/Comfort Version Electronics]
  130
- ISOBUS Shortcut Button
  131
- Touch Sensitive Display
  132
- Switching Terminal on or off
  133
- Display Design
  134
- KRONE ISOBUS Terminal [Medium Plus/Comfort Plus Version Electronics]
  135
- External ISOBUS Terminal
  136
- General Information on ISOBUS
  136
- Deviating Functions from KRONE ISOBUS Terminal
  137
- ISOBUS Shortcut Button Not Available
  137
- Status Line
  138
- Terminal - Machine Functions [Medium/Comfort Version Electronics]
  138
- Keys
  140
- Displays in the Working Screen</Dg_Bm "Text_Mod_1443538650498_0001
  142
- Changing to Automatic Mode
  146
- Changing to Manual Mode
  146
- Selecting Working Screens
  146
- Selecting Road Travel Screen
  147
- Selecting Other Functions
  148
- Switching the Warning Beacon On/Off
  148
- Switching Working Floodlights on and off
  148
- Locking / Releasing Steering Axle
  149
- Opening/Closing the Bale Channel Flaps
  149
- Switching the Starting Aid On/Off
  149
- Automatic Bale Ejection
  150
- Calling Menu "Counter/Detail Couner
  150
- Changing to Automatic Mode
  150
- Changing to Manual Mode
  150
- Lower the Bale Chute
  150
- Raising/Lowering the Blade Bar
  151
- Reset Bale Length to Zero
  151
- Trigger Knotter
  151
- Setting the Target Bale Channel Flap Pressure (Manual Mode)
  152
- Setting Target Force of Pressure (Automatic Mode)
  153
- Setting Bale Length (Manual and Automatic Mode)
  154
- Setting the Number of Multibales
  155
- Auxiliary Functions (AUX)
  156
- Operating Machine Via Joystick
  156
- Example of a Joystick Assignment for Fendt (Default Setting)
  157
- Recommended Assignment of a WTK- Multi-Function Lever
  158
- Terminal - Machine Functions [Medium Plus/Comfort Plus Version Electronics]
  159
- Menu Structure
  160
- Terminal - Menus [Medium/Comfort Version Electronics]
  160
- Recurring Icons
  162
- Calling up the Menu Level
  163
- Changing the Value
  164
- Changing Mode
  165
- Menu 1 "Knotter
  166
- Menu 1-1 "Correction Value for Bale Length
  167
- Menu 1-2 "Knotter Signal
  168
- Menu 1-3 "Knotter Monitoring
  169
- Menu 1-4 "Blow Interval
  170
- Menu 1-5 "Blowing Time
  171
- Menu 2 "Sensitivity of Direction Indicator
  172
- Menu 3 "Central Lubrication
  173
- Menu 4 "Bale Scales
  174
- Menu 5 "Moisture Measurement
  176
- Menu 5-1 "Alarm Message for Moisture Measurement
  177
- Menu 5-2 "Correction Value for Moisture Measurement
  178
- Menu 6 "Silage Additive System
  179
- Menu 13 "Counters
  180
- Menu 13-1 "Customer Counter
  181
- Menu 13-1 Selecting Detail Counter/Customer Counter
  183
- Menu 13-2 "Total Counter
  186
- Menu 14 "ISOBUS Settings
  188
- Menu 14-1 "Diagnostics Auxiliary (AUX)
  188
- Menu 14-2 "Diagnostics for Driving Speed / Direction Indicator
  189
- Menu 14-8 "Configuring Main Window
  190
- Menu 14-9 "Switching between the Terminals
  193
- Menu 15 "Settings
  194
- Menu 15-1 "Sensor Test
  195
- Checking/Adjusting Sensor B22 "Bale on Chute
  202
- Setting Sensor B38 "Acceleration Sensor
  204
- Setting Sensor B55 "Bale Chute at Rear"/Sensor B56 "Bale Chute at Front
  205
- Menu 15-2 "Actuator Test
  206
- Menu 15-5 "Software Info
  210
- Menu 15-6 "Technician Level
  211
- Alarm Messages
  212
- Alarms
  213
- Logical Alarms
  215
- Physical Alarms
  219
- Terminal - Menus [Medium Plus/Comfort Plus Version Electronics]
  223
- Operation
  224
- Preparation for Baling
  224
- Setting the Tying Twine in Place
  226
- Tying Unit
  226
- Threading in the Lower Twine
  230
- Threading in the Upper Twine
  231
- Threading in the Lower Twine
  235
- Threading in the Upper Twine
  236
- Pick-Up
  238
- Lifting / Lowering Bale Chute
  239
- Medium Electronics Design
  239
- Comfort Version Electronics Design
  240
- Operating Bale Ejector
  241
- Parking Jack
  243
- Hydraulic Parking Jack
  244
- Bale Brake
  245
- Working Floodlight
  246
- Finishing Tying Process Manually
  247
- Initiating the Tying Process Manually
  247
- Removing Blockages
  248
- Settings
  250
- Default Setting (Working Height Setting)
  251
- Pick-Up
  251
- Setting the Ground Pressure of the Guide Wheels
  252
- Driving with Pick-Up in Fixed Position
  253
- Roller Crop Guide
  254
- Lateral Setting of the Needles
  255
- Setting the Needles
  255
- Setting the Height of the Needles on the Knotter
  256
- Top Dead Centre of the Needles
  257
- Adjusting the Multibale
  258
- Setting the Height of the Needle Yoke Brake
  258
- Setting the Position of the Second Needle Yoke
  258
- Setting the Stop
  258
- Setting the Locking (Frame)
  259
- Setting the Lockings of the Needle Yoke
  259
- Possible Setting Errors and Their Elimination (Multibale)
  260
- Setting the Rubber Pad between the Needle Yokes
  260
- Checking / Adjusting Position of Needles - Baling Ram
  261
- Checking / Setting Upper Needle
  262
- Checking / Setting the Twine Bar to the Lower Needle (Needle Yoke)
  263
- Checking / Setting Twine Bar
  263
- Checking / Setting Twine Bar to the Channel Slot
  264
- Tensioning/Relieving the Upper Needle Shaft
  266
- Adjusting the Knotter Shaft Brake
  267
- Tensioning/Relieving the Twine Locking Shaft
  267
- Setting the Twine Brake
  268
- Setting the Twine Tension on the Upper Twine Strand (Double Knotter)
  269
- Setting the Twine Tension of the Lower Twine Strand (Double Knotter)
  270
- Knotter
  271
- Locking/Releasing the Tying Process
  271
- Double Knotter
  272
- Setting the Knotter Hook
  272
- Start-Up
  272
- Setting of Twine Retainer
  273
- Setting the Holding Force of the Twine Retainer
  274
- Adjusting the Baling Ram
  276
- Setting the Baling Ram Blades
  276
- Setting the Lateral Plunger Blades
  278
- Cleaning the Running Rails
  279
- Lateral Setting of the Plunger
  279
- Adjusting the Packer Relative to the Plunger
  280
- Description of Components
  280
- Checking Packer Coupling
  282
- Moving Packer Strip into Position
  282
- Moving Baling Ram into Position
  283
- Component Description Variable Filling System
  284
- Presetting Threaded Rod / Stop for the Feeler Rocker
  285
- Zero Position (VFS System)
  286
- Adjusting the Zeroizing Device
  287
- Adjusting the Spring in the Zeroizing Device
  288
- Setting the Rubber Buffer on the Zero Adjuster
  288
- Adjusting the Triggering Sensitivity
  289
- Adjusting the Feeler Rocker
  290
- Adjusting the Feeler Rocker Stop
  291
- Absorbing Mechanism
  293
- Default Setting of Belt Brake (Flywheel)
  294
- Adjusting the Chop Length
  295
- Maintenance
  299
- Spare Parts
  299
- Maintenance Table
  300
- Metric Thread Screws with Control Thread
  302
- Tightening Torques
  302
- Metric Thread Screws with Countersunk Head and Hexagonal Socket
  303
- Metric Thread Screws with Fine Thread
  303
- Blade Changing
  304
- Eyebolts for Lifting
  306
- Lifting
  306
- Cleaning
  307
- Conveyor Roller (I)
  308
- Drive Chains
  308
- Pick-Up Drive (II)
  308
- Pick-Up Drive (III)
  309
- Tyres
  310
- Checking and Maintaining Tyres
  311
- Maintenance - Hydraulic System
  312
- On-Board Hydraulic System
  313
- High-Pressure Filter
  314
- Emergency Manual Activation
  315
- Comfort Hydraulic Block Diagram
  316
- Examples of Emergency Manual Activation
  317
- Raising / Lowering the Roller Chute
  317
- Pressing Force Control (with Emergency Manual Activation)
  318
- Releasing the Bale Channel Chamber (Comfort)
  318
- Setting the Baling Pressure
  318
- Main Gearbox
  319
- Maintenance - Gearbox
  319
- Packer Gearbox
  320
- Transfer Gearbox
  321
- Pick-Up Gearbox
  322
- Cutting System Drive Gear
  323
- Maintenance - Brake System
  325
- Compressed-Air Reservoir
  326
- Checking the Drain Valve
  327
- Retighten Tensioning Belts
  327
- Adjusting the Transfer Mechanism
  328
- Pneumatic Brake Cylinders
  329
- Air Filter for Pneumatic Cylinder (Only Multibale)
  330
- Replacing Rolls
  330
- Compressor
  332
- Maintenance Compressor
  332
- Maintenance - Lubrication
  334
- General
  335
- Lubricants
  335
- Lubricating the Cardan Shaft
  336
- Lubricating the Rollers for the Blade Lever
  337
- Manual Lubrication Points on the Machine
  338
- Automatic Centralised Lubrication System (Optional)
  342
- Maintenance - Central Lubrication
  342
- Maintenance - Electrical System
  344
- Position of Sensors (Right Side of the Machine)
  344
- Position of Sensors (Left Side of Machine)
  346
- Adjusting the Sensors
  348
- Namur Sensor D = 8 MM
  348
- Namur Sensor D = 30 MM
  349
- Malfunctions - Causes and Remedies
  350
- General Malfunctions
  351
- Malfunctions on the Knotter
  355
- Single Knotter
  355
- Double Knotter
  358
- Troubleshooting in the Central Lubrication
  369
- Placing in Storage
  370
- At the End of the Harvest Season
  371
- Before the Start of the New Season
  372
- Overload Coupling on Flywheel
  373
- Disposal of the Machine
  374
- Appendix
  375
- Diagram
  375
- On-Board Hydraulic System for Medium Version Electronics
  375
- On-Board Hydraulic System for Comfort Version Electronics
  376
- Work Hydraulics Medium Version Electronics
  377
Supplement to Operating Instructions

408
- Applicable Documents
  411
- Cross References
  411
- Directories and References
  411
- How to Use this Document
  411
- Information on this Document
  411
- Re-Ordering
  411
- Target Group of this Document
  411
- Validity
  411
- Figures
  412
- How to Use this Document
  412
- Information on Direction
  412
- Means of Representation
  412
- Scope of the Document
  412
- Term "Machine
  412
- Throughout the Rest of this Document, the "Large Square Baler" will also be Referred to as the "Machine
  412
- Which Refers to the Figure Always Corresponds to the Machine Type of this Document
  412
- Intended Use
  415
- Service Life of the Machine
  416
- Basic Safety Instructions
  417
- Children in Danger
  417
- Connecting the Machine
  417
- Importance of Operating Instructions
  417
- Staff Qualification
  417
- Additional Equipment and Spare Parts
  418
- Jobs on the Machine
  418
- Operational Safety: Technically Sound Condition
  418
- Structural Modifications on the Machine
  418
- Danger Zones
  419
- Ensuring Functionality of Safety Devices
  421
- Personal Protective Equipment
  421
- Safety Markings on the Machine
  421
- Parking the Machine Safely
  422
- Road Safety
  422
- Consumables
  423
- Dangers Arising from Environment
  423
- Sources of Danger on the Machine
  424
- Dangers in Connection with Certain Activities: Climbing up and down
  425
- Dangers in Connection with Certain Activities: Working on the Machine
  425
- Behaviour in Dangerous Situations and in Case of Accidents
  426
- Dangers in Connection with Certain Activities: Working on Wheels and Tyres
  426
- Safety Routines
  427
- Securing Raised Machine and Machine Parts against Lowering
  427
- Shutting down and Safeguarding the Machine
  427
- Running Actuator Test
  428
- Safely Perform Oil Level Check, Oil and Filter Element Change
  428
- Foreign ISOBUS Terminal
  429
- ISOBUS Shortcut Button Not Available
  429
- Varying Functions to KRONE ISOBUS Terminal
  429
- Background Colour/Acoustic Signals
  430
- Scroll Wheel
  430
- Status Line
  431
- Terminal - Machine Functions [Medium Plus/Comfort Plus Electronics]
  431
- Keys
  432
- Displays on the Working Screen
  435
- Displays on the Information Bar
  437
- Selecting Working Screens
  438
- Calling up Road Travel Screen
  439
- Changing to Automatic Mode
  439
- Changing to Manual Mode
  439
- Selecting Other Functions
  440
- Switching the Warning Beacon On/Off
  440
- Switching the Working Light On/Off
  440
- Releasing/Locking Self-Steering Axle
  441
- Switching the Starting Aid On/Off
  441
- Automatic Bale Ejection
  442
- Lower the Bale Chute
  442
- Opening/Closing Bale Channel Flaps
  442
- Reset Bale Length to Zero
  442
- Selecting "Counter/Detail Counter" Menu
  442
- Selecting a Menu Level
  442
- Raising/Lowering Blade Cassette
  443
- Setting the Target Bale Channel Flap Pressure (Manual Mode)
  443
- Trigger Knotter
  443
- Setting Target Bale Length
  444
- Setting Target Baling Force (Automatic Mode)
  444
- Auxiliary Functions (AUX)
  445
- Operating Machine Via Joystick
  445
- Setting the Target Number of Multibales
  445
- Auxiliary Configuration of a Joystick
  446
- Menu Structure
  448
- Terminal - Menus [Medium Plus/Comfort Plus Electronics]
  448
- Recurring Icons
  449
- Bring up Menu Level
  450
- Selecting Menu
  451
- Changing Value
  452
- Changing Mode
  453
- Menu 1 "Knotter
  454
- Menu 1-1 "Correction Value for Bale Length
  454
- Menu 1-2 "Knotter Signal
  454
- Menu 1-3 "Knotter Monitoring
  455
- Menu 1-4 "Blow Interval
  456
- Menu 1-5 "Blowing Time
  456
- Menu 1-9 "Calibrate Multibale
  457
- Menu 2 "Sensitivity of Direction Display
  458
- Menu 3 "Central Lubrication
  459
- Menu 4 "Bale Scales
  460
- Menu 5 "Moisture Measurement
  461
- Menu 5-1 "Alarm Message for Moisture Measurement
  462
- Menu 5-2 "Correction Value for Moisture Measurement
  462
- Menu 6 "Silage Additive System
  464
- Menu 13-1 "Customer Counter
  465
- Menu 13-2 "Total Counter
  468
- Menu 14 "ISOBUS
  470
- Menu 14-1 "Diagnostics Auxiliary (AUX)
  470
- Menu 14-2 "Driving Speed Display Diagnostics/Direction Display Diagnostics
  471
- Menu 14-3 "Configuring Main Window
  472
- Menu 14-4 "Set Background Colour
  473
- Menu 14-9 "Switching between the Terminals
  474
- Menu 15 "Settings
  475
- Menu 15-1 "Sensor Test
  475
- Checking/Adjusting Sensor B22 "Bale on Chute
  480
- Menu 15-2 "Actuator Test
  482
- Menu 15-3 "Software Info
  484
- Menu 15-4 "Error List
  484
- Alarm Messages
  485
- Error Messages
  485
- Cable Break, Short Circuit
  486
- General Information on Error Messages
  486
- General Input/Output Error 521100 - 521299
  489
- Logical Errors 522000 - 522099
  490
- Error Message from Sensors 522100 - 522299
  496

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