Krone 1073285 Manuals

Manuals and User Guides for Krone 1073285. We have 1 Krone 1073285 manual available for free PDF download: Original Operating Instructions

Krone 1073285 Original Operating Instructions (364 pages)

Large square baler

Brand: Krone | Category: Farm Equipment | Size: 24 MB

Table of Contents
3
Information on this Document
10
Validity
10
Significance of the Document
10
Re-Ordering
10
Applicable Documents
10
Target Group of this Document
10
How to Use this Document
10
Directories and References
10
Figures
11
Conversion Table
13
Safety
16
Intended Use
16
Reasonably Foreseeable Misuse
16
Service Life of the Machine
17
Basic Safety Instructions
17
Importance of Operating Instructions
17
Personnel Qualification of the Operating Personnel
17
Personnel Qualification of the Technicians
18
Children in Danger
18
Connecting the Machine
18
Structural Modifications on the Machine
18
Additional Equipment and Spare Parts
18
Jobs on the Machine
19
Operational Safety: Technically Sound Condition
19
Danger Zones
20
Ensuring Functionality of Safety Devices
22
Personal Protective Equipment
22
Safety Markings on the Machine
23
Road Safety
23
Parking the Machine Safely
24
Consumables
24
Dangers Arising from Environment
25
Sources of Danger on the Machine
26
Dangers in Connection with Certain Activities: Climbing up and down
27
Dangers in Connection with Certain Activities: Working on the Machine
27
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
29
Behaviour in Dangerous Situations and in Case of Accidents
29
Safety Routines
29
Shutting down and Safeguarding the Machine
29
Securing Raised Machine and Machine Parts against Lowering
30
Carrying out Oil Level Check and Oil and Filter Element Changes Safely
30
Running Actuator Test
31
Safety Labels on the Machine
31
Information Labels on the Machine
39
Safety Equipment
48
SMV Emblem
50
Data Memory
51
Machine Description
52
Machine Overview
52
Labelling
59
Baling Process
60
Compressing a Big Bale
61
Overview of the Drives
61
Main Drive
61
Overload Protection on the Machine
62
Description of Pick-Up Functions
65
Description of Functions of Crop Press Roller Unit
66
Multibale - Operating Description
66
Description of Twine Box Functions
68
Twine Feed - Operating Description
68
Description of Functions of Electric Twine Empty Display for Lower Twine
70
Function Description of Upper Twine Motion Indicator
70
Description of Functions of Electric Knotter Monitoring
71
Tying Cycle - Operating Description
71
Description of Bale Ejector/Bale Chute Functions
72
Description of Compressed Air Reservoir Functions
73
Description of Functions of Central Lubrication System
73
Description of Hydraulic System Functions
74
Description of Bale Brake Functions
75
Technical Data
76
Dimensions
76
Weights
76
Technically Permitted Maximum Speed (Road Travel)
76
Airborne Noise Emission
76
Ambient Temperature
77
Tyres
77
Safety Chain
77
Universal Shaft
77
Bale Dimensions
77
Twine Wrapping and Tying Material
77
Requirements for Tractor - Power
78
Tractor Requirements - Hydraulics
78
Requirements for the Tractor - Electrics
78
Requirements for Tractor - Brake System
78
Consumables
78
Oils
79
Lubricating Grease
79
Silage Additives
80
Operating and Display Elements
81
Hydraulic Control Units of the Tractor
81
Bale Chute Keypad
81
Initial Operation
84
Scope of Delivery
84
Checklist for Initial Operation
86
Attaching the Hydraulic Support Jack
87
Mounting the Mechanical Support Jack
89
Mounting Drawbar Eye on Front Part of the Drawbar
90
Mounting the Drawbar Eye
91
Mounting Cuna Drawbar Eye (Only for Italy)
92
Mounting the Central Lubrication Line on the Drawbar Eye
92
Dismounting the Central Lubrication Line from the Reservoir
93
Routing Path of the Central Lubrication Line
93
Mounting the Central Lubrication Line on the Drawbar Eye
94
Routing Path of the Central Lubrication Line
94
Mounting the Central Lubrication Line on the Cuna Drawbar Eye
95
Adjusting the Drawbar Height
95
Gelenkwelle Anpassen [Walterscheid]
96
Check the Angle of the Universally-Jointed Drive Shaft
104
Drive Train: Adjusting Height
104
Adapting Hydraulic System
105
Setting the Bale Chute
106
Mounting Fire Extinguisher
107
Converting the Drawbar from Bottom to Top Hitching
107
Converting the Drawbar from Top to Bottom Hitching
108
Start-Up
109
Connecting the Machine to the Tractor
109
Installing Universal Shaft
111
Connecting the Hydraulic Hoses
113
Connecting Hydraulic Brake (Export)
114
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake
115
Connecting the Road Lighting
116
Connecting KRONE Terminal DS 500
116
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)
118
Connecting Foreign ISOBUS Terminal
120
Connecting Joystick
121
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 1200
124
Mounting the Safety Chain
124
Operation
126
Preparation for Baling Process
126
Applying/Releasing Flywheel Brake
127
Operate Twine Boxes
128
Operating the Twine Boxes Via the Terminal
128
Lowering the Twine Boxes
128
Raising the Twine Boxes
129
Swivelling Twine Boxes up
129
Swivelling Twine Boxes down
129
Operating the Twine Boxes Via the Bale Chute Keypad
130
Lowering the Twine Box Via the Bale Chute Keypad
130
Swivelling up the Twine Box Via the Bale Chute Keypad
130
Swivelling the Twine Box Hood Up/Down
131
Securing/Releasing Knotter Shaft
131
Securing the Lower Spools of Twine
132
Connecting Spools of Twine with each Other
132
Threading the Lower Twines on the Left Machine Side
137
Threading the Lower Twines on the Right Machine Side
140
Threading the Upper Twine on the Left Machine Side
143
Threading the Upper Twine on the Right Machine Side
146
Pick-Up
148
Locking/Releasing Pick-Up Via Stop Cock
148
Moving Pick-Up into Transport/Working Position
148
Lifting/Lowering the Bale Chute
149
Lifting/Lowering the Bale Chute Via the Bale Chute Keypad
149
Raising/Lowering the Bale Chute Via the Terminal
150
Lower the Bale Chute
151
Lift Bale Chute
151
Operating the Bale Ejector
151
Coupling/Uncoupling the Bale Ejector
152
Operating the Bale Ejector Via the Bale Chute Keypad
153
Operating the Bale Ejector Via the Terminal
155
Operating the Support Jack
155
Locking/Releasing Hydraulic Support Jack Using the Stop Cock
157
Releasing/Applying the Parking Brake
157
Folding Down/Up the Ladder
158
Fitting Wheel Chocks
159
Initiate the Tying Process Manually
159
Finishing the Tying Process Manually
160
Switching Working Lights on and off Via the Bale Chute Keypad
160
Operating the Working Lights Via the Terminal
161
Switching on All Working Lights
163
Switching off All Working Lights
163
Working Lights - Switching Working Lights On/Off
163
Working Lights - Switching Maintenance Lighting On/Off
163
Working Lights - Switching Rear Lighting On/Off
164
Working Light - Switching Side Hood Lighting On/Off
164
Switching the Warning Beacon On/Off
165
Removing/Mounting the Safety Device Which Prevents Unauthorised Use
166
Operation of Machine Without Bale Chute
166
KRONE ISOBUS Terminal (CCI 800, CCI 1200)
168
Touchable Display
168
Switching Terminal On/Off
169
Design of Display
170
Design of the KRONE Machine Application
170
KRONE Terminal DS 500
172
Touchable Display
172
Switching Terminal On/Off
172
Design DS 500
173
Foreign ISOBUS Terminal
175
Varying Functions to KRONE ISOBUS Terminal
175
Acoustic Signals
175
Terminal - Machine Functions
176
Status Line
176
Keys
177
Displays on the Working Screen
183
Displays on the Information Bar
185
ISOBUS Shortcut Button (ISB)
187
Selecting Working Screens
189
Automatic Call of the Road Travel Screen
190
Changing to Automatic Mode
190
Changing to Manual Mode
190
Switching the Warning Beacon On/Off
190
Switching on All Working Lights
191
Switching off All Working Lights
191
Working Lights - Switching Working Lights On/Off
191
Working Lights - Switching Maintenance Lighting On/Off
192
Working Lights - Switching Rear Lighting On/Off
192
Working Light - Switching Side Hood Lighting On/Off
193
Releasing/Locking Self-Steering Axle
193
Operating the Starter Aid
194
Switching on Starter Aid
194
Switching off Starter Aid
194
Opening/Closing Bale Channel Flaps
195
Operating the Bale Chute
195
Lower the Bale Chute
195
Lift Bale Chute
195
Automatic Bale Ejection
196
Selecting "Counter/Detail Counter" Menu
196
Selecting a Menu Level
196
Operating the Knotter
196
Trigger Knotter
197
Reset Bale Length to Zero
197
Operating Twine Boxes
197
Lowering the Twine Boxes
197
Raising the Twine Boxes
198
Swivelling Twine Boxes up
198
Swivelling Twine Boxes down
199
Setting the Target Bale Channel Flap Pressure (Manual Mode)
199
Setting Target Baling Force (Automatic Mode)
200
Setting Target Bale Length
200
Setting the Target Number of Multibales
201
Operating Machine Via Joystick
201
Auxiliary Functions (AUX)
201
Auxiliary Configuration of a Joystick
202
Terminal - Menus
203
Menu Structure
203
Recurrent Icons
205
Bring up Menu Level
206
Selecting a Menu
207
Changing Value
208
Changing Mode
209
Menu 1 "Knotter
209
Menu 1-1 "Correction Value for Bale Length
210
Menu 1-2 "Knotter Signal
211
Menu 1-3 "Knotter Monitoring
211
Menu 1-4 "Blowing Interval Knotter Cleaning
212
Menu 1-5 "Blowing Time
213
Menu 1-9 "Calibrate Multibale
214
Menu 2 "Sensitivity of Direction Display
216
Menu 3 "Central Lubrication
216
Menu 4 "Weighing Device
217
Menu 5 "Moisture Measurement
219
Menu 5-1 "Error Message for Moisture Measurement
220
Menu 5-2 "Correction Value for Moisture Measurement
221
Menu 5-3 "Select Internal / External Moisture Measurement
222
Menu 7 "Packer
223
Menu 7-1 "Packer Filling
223
14.12.1.1 Selecting "Automatic Packer" Mode
224
14.12.1.2 Setting "Packer 1:1" Mode
225
14.12.1.3 "Packer Test" Submenu
226
Menu 7-2 "Calibrate Sensing Rake
227
Menu 8 "Self-Steering Axle
228
Setting the Speed for Blocking the Self-Steering Axle
229
Menu 12 "Silage Additives Unit
230
Menu 12-1 "Silage Additives Tank
231
Menu 12-2 "Silage Additives Dosing
232
14.14.2.1 Setting the "Silage Additives Dosing by Time" Mode
233
14.14.2.2 Setting the "Silage Additives Dosing by Weight" Mode
233
14.14.2.3 Setting the "Silage Additives Dosing by Degree of Moisture" Mode
235
14.14.2.4 Setting the "Silage Additives Dosing Continuous Operation" Mode
237
Menu 13 "Counters
238
Menu 13-1 "Customer Counter
239
14.15.1.1 Detail Counter
240
Menu 13-2 "Total Counter
243
Menu 14 "ISOBUS
244
Menu 14-2 "Driving Speed/Direction of Travel Diagnostics
245
Menu 14-3 "Configuring Main Window
246
Menu 14-4 "Set Background Colour
248
Menu 14-5 "KRONE Smartconnect
249
Menu 14-9 "Switching between the Terminals
249
Menu 15 "Settings
250
Menu 15-1 "Sensor Test
251
Menu 15-2 "Actuator Test
256
Menu 15-3 "Software Info
260
Menu 15-4 "Error List
260
Driving and Transport
263
Preparing the Machine for Road Travel
264
Testing Road Lighting
265
Adjusting Self-Steering Axle
265
Releasing the Compressed Air Brake for Manoeuvring the Machine
267
Releasing the Hydraulic Brake for Manoeuvring the Machine
267
Parking the Machine
268
Preparing the Machine for Shipment
269
Securing the Front Hood
269
Securing the Top Hood
270
Securing the Guide Wheels of the Pick-Up
270
Lifting the Machine
271
Lashing the Machine
272
Settings
273
Setting the Working Height of the Pick-Up
273
Setting the Depth Limiter
274
Setting the Bearing Pressure of the Guide Wheels
275
Setting the Crop Press Roller Unit
275
Setting the Knotter Shaft Brake
276
Adjusting the Twine Brake at the Twine Box
277
Checking/Setting Twine Tension on Upper Twine
278
Checking/Setting Twine Tension on Lower Twine
279
Maintenance - General Information
280
Maintenance Table
280
Maintenance - before the Season
280
Maintenance - after the Season
281
Maintenance - Once after 10 Hours
282
Maintenance - Once after 50 Hours
282
Maintenance - Every 10 Hours but at Least Once a Day
283
Maintenance - Every 50 Hours
283
Maintenance - Every 200 Hours
283
Maintenance - Every 2 Years
284
Tightening Torques
284
Checking/Tensioning Drive Chains of the Pick-Up
288
Checking/Maintaining Tyres
289
Checking the Fire Extinguisher
290
Drain Condensation Water from the Compressed Air Tank
291
Retighten Tensioning Straps at the Compressed Air Tank
292
Cleaning Drive Chains
292
Checking/Venting Friction Disc Clutch on the Flywheel
293
Checking Wear Limit on Drawbar Eye 40
294
Checking Wear Limit on Drawbar Eye 50
294
Check Wear Limit on Ball Drawbar Eye 80
295
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 3]
295
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 4]
296
Checking the Wear Limit on the Cuna Drawbar Eye
296
Retightening the Screw Connections on the Drawbar Eye
297
Retightening Screw Connections on the Front Part of the Drawbar
297
Maintenance - Lubrication
298
Lubricating Universal Shaft
298
Lubrication Chart - Machine
299
Maintenance - Hydraulics
305
Checking Hydraulic Hoses
305
Hydraulic Oil
306
Hydraulic Oil Tank
306
Changing High-Pressure Filter
307
Maintenance - Gearbox
309
Overview of Gearboxes
309
Main Gearbox
310
Packer Gearbox
311
Transfer Gearbox
312
Gearbox Pick-Up Top Part
313
Gearbox Pick-Up Bottom Part
314
Knotter Gearbox
314
Gearbox Starter Aid
315
Maintenance - Compressor
317
Cleaning/Changing the Filter Element at Compressor
317
Checking Oil Level and Changing Oil at Compressor
318
Maintenance - Silage Additives Unit
319
Overview of Silage Additives Unit
320
Filling the Silage Additives Tank
321
Emptying the Silage Additives Tank
321
Cleaning the Silage Additives Tank
322
Cleaning the Filter of the Silage Additives Unit
323
Rinsing the Silage Additives Unit
323
Removing / Cleaning the Nozzle from the Lubricant System
325
Removing the Residual Liquid from the Silage Additives Unit
325
Malfunction, Cause and Remedy
327
Malfunctions Electrics/Electronics
327
Error Messages
327
Possible Error Types (FMI)
328
Overview of Fuses
329
Remedying Sensor/Actuator Error
329
Faults When Picking up Crops
330
Removing Crop Blockages
331
Malfunctions on the Double Knotter
331
Malfunctions in the Central Lubrication System
336
Distributor Blocks of the Central Lubrication Unit
338
Main Distributor Block
338
Packer Distributor Block
338
Pick-Up Distributor Block
339
Steering Axle Distributor Block
341
Multibale Distributor Block
341
Knotter Distributor Block
342
Plunger Distributor Block
343
Car Jack Contact Points
343
Waste Disposal
345
Appendix
346
Hydraulic Diagram - Working Hydraulics
346
Hydraulic Diagram - On-Board Hydraulic System
349
Index
351
Declaration of Conformity
363

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Krone 1073285 Original Operating Instructions (364 pages)

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