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1046859
Krone 1046859 Manuals
Manuals and User Guides for Krone 1046859. We have
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Krone 1046859 manual available for free PDF download: Original Operating Instructions
Krone 1046859 Original Operating Instructions (276 pages)
Brand:
Krone
| Category:
Farm Equipment
| Size: 15 MB
Table of Contents
Table of Contents
3
1 Information on this Document
9
Validity
9
Re-Ordering
9
Applicable Documents
9
Target Group of this Document
9
How to Use this Document
9
Directories and References
9
Figures
10
Conversion Table
12
2 Safety
14
Intended Use
14
Reasonably Foreseeable Misuse
14
Service Life of the Machine
15
Basic Safety Instructions
15
Importance of Operating Instructions
15
Personnel Qualification of the Operating Personnel
15
Personnel Qualification of the Technicians
16
Children in Danger
16
Connecting the Machine
16
Structural Modifications on the Machine
16
Additional Equipment and Spare Parts
16
Jobs on the Machine
17
Operational Safety: Technically Sound Condition
17
Danger Zones
18
Ensuring Functionality of Safety Devices
20
Personal Protective Equipment
20
Safety Markings on the Machine
21
Road Safety
21
Parking the Machine Safely
22
Consumables
22
Dangers Arising from Environment
22
Sources of Danger on the Machine
24
Dangers in Connection with Certain Activities: Working on the Machine
25
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
26
Behaviour in Dangerous Situations and in Case of Accidents
27
Safety Routines
27
Shutting down and Safeguarding the Machine
27
Securing Raised Machine and Machine Parts against Lowering
27
Carrying out Oil Level Check and Oil and Filter Element Changes Safely
28
Running Actuator Test
28
Safety Labels on the Machine
29
Information Labels on the Machine
34
Safety Equipment
39
SMV Emblem
40
3 Data Memory
41
4 Machine Description
42
Machine Overview
42
Overload Protections on the Machine
42
Identification Plate
43
Function Description Net Wrapping
44
Function Description Net and Chamber Film Wrapping
45
5 Technical Data
46
Consumables
47
Oils
48
Lubricating Greases
48
6 Initial Operation
49
Checklist for Initial Operation
49
Scope of Delivery
49
Mounting Hose and Cable Support
50
Preparing the Brake Disc of the Wrapping Material Brake
51
Checking/Adapting the Tyre Pressure
51
Adjusting the Drawbar Height
51
Universal Shaft
53
Mounting Protective Cap of Universal Shaft
53
Mounting the Universal Shaft on the Machine
54
Adjusting the Length of the Universal Shaft
54
Mounting Universal Shaft Bracket
55
Removing the Tensioning Device
56
7 Commissioning
57
Connecting Machine to Tractor
57
Mounting the Universal Shaft on the Tractor
58
Connecting Hydraulic Hoses
59
Connecting Hydraulic Brake (Export)
60
Coupling the Hydraulic Auxiliary Brake
60
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake
61
Adjusting Drawbar Eye
61
Connecting the Road Lighting
62
Mounting Safety Chain
62
Connecting the KRONE DS 100 Operation Unit
64
Connecting KRONE Terminal DS 500
65
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)
67
Connecting Foreign ISOBUS Terminal
69
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 1200
71
8 Operation
72
Preparation before Baling
72
Filling the Bale Chamber
73
Improving Bale Chamber Filling
74
Reducing the Pressure on the Side Walls of the Bale Chamber
74
Mounting Additional Driver Guide Rails on the Starter Roller
75
Mounting Additional Deflector Sheets in the Tailgate
75
Completing the Baling Process, Starting Tying Cycle and Ejecting Round Bales
76
Operating the Support Jack
76
Using the Stop Cock of the Tailgate
78
Releasing/Applying the Parking Brake
79
Fitting Wheel Chocks
80
Removing/Mounting the Safety Device Which Prevents Unauthorised Use
80
Operating Brake Force Regulator
81
Pick-Up
82
Bringing the Pick-Up to Transport/Working Position
82
Setting the Pick-Up Working Height
83
Adjusting the Bearing Pressure Relief for the Pick-Up
84
Crop Press Roller Unit
84
Setting the Crop Press Roller Unit
85
Setting the Baffle Sheet on the Crop Press Roller Unit
85
Removing/Mounting the Baffle Sheet on the Crop Press Roller Unit
86
Lifting/Lowering the Feeder Rotor Floor
87
Net Wrapping
87
Inserting the Net Roll
87
Insert Net
89
Net and Chamber Film Wrapping
90
Inserting a Net or Film Roll
90
Inserting the Net or Film
91
Notes on Operation
93
Checking the Tension of the Inserted Film
94
Using the Bale Ejector
95
Removing Crop Blockages
95
Crop Blockage at the Right-Hand and Left-Hand End of the Pick-Up
95
Crop Blockage in the Pick-Up
95
Crop Blockage under Feed Rotor
96
Crop Blockage in the Baling Element
96
Operating the Reversing Device with Crop Blockages
96
Operating the Central Chain Lubrication System
97
9 KRONE Operation Unit DS 100
101
Overview
101
Switching the Operation Unit On/Off
102
Call Road Travel Screen
103
Accessing the Working Screen
103
Direction Display
103
Start Tying
104
Switching the Working Lights On/Off
105
Setting the Bale Diameter
105
Setting Advance Signaling
106
Setting the Sensitivity of the Direction Display
106
Setting the Baling Pressure
107
Setting the Number of Net Layers
108
Setting the Tying Start Delay
108
Displaying the Customer Counter
109
Sensor Test for Digital and Analogue Sensors
110
Calibrating Sensors
112
Actuator Test for Digital and Analogue Actuators
113
Error Messages
115
Manual Operation of the Tying System
116
Setting User Preferences
117
10 KRONE Terminal DS 500
118
Touchable Display
118
Design DS 500
119
11 KRONE ISOBUS Terminal (CCI 800, CCI 1200)
121
Touchable Display
121
Switching Terminal On/Off
122
Design of Display
123
Design of the KRONE Machine Application
123
Setting Units on the Terminal
124
12 Foreign ISOBUS Terminal
125
Varying Functions to KRONE ISOBUS Terminal
125
13 Terminal Machine Functions
126
Status Line
126
Keys
127
Displays on the Working Screen
128
Displays on the Information Bar
131
Direction Display
131
Accessing the Working Screen
132
Automatic Call of the Road Travel Screen
133
Adjusting the Baling Pressure
134
Operating TIM 1.0 (Tractor Implement Management)
135
Mode of Operation of TIM 1.0
135
TIM Displays and Keys on the Working Screen
135
Activating TIM Functions
136
Pausing TIM Functions
137
Operating Machine Via Joystick
138
Auxiliary Functions (AUX)
138
Comprima F
138
Auxiliary Assignment of a Joystick
138
Terminal Menus
140
Menu Structure
140
14 Terminal Menus
140
Recurrent Icons
141
Selecting a Menu Level
142
Selecting a Menu
142
Changing Value
143
Changing Mode
144
Tying in the Menu Level
144
Menu 1 "Number of Tying Material Layers
145
Menu 3 "Advance Signalling
146
Menu 4 "Tying Start Delay
146
Menu 5 "Bale Diameter
147
Menu 7 "Sensitivity of Direction Display
148
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)
149
Menu 10 "Manual Operation" (for "Net Wrapping" Version)
150
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)
151
Menu 13 "Counters
152
Menu 13-1 "Customer Counter
153
Menu 13-2 "Total Counter
155
Menu 14 "ISOBUS
156
Menu 14-5 "KRONE Smartconnect
156
Menu 14-6 "Configuring TIM Software" (for "TIM 1.0" Version)
157
Menu 14-9 "Switching between Terminals
159
Menu 15 "Settings
160
Menu 15-1 "Sensor Test
160
14.18.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right
162
Adjusting Sensor B61 "Tying 1 (Passive)
163
Menu 15-2 "Actuator Test
163
Menu 15-3 "Software Info
166
Menu 15-4 "Error List
166
15 Driving and Transport
169
Preparing the Machine for Road Travel
170
Parking the Machine
170
Securing the Universal Shaft
171
Checking Road Travel Lighting
172
Preparing the Machine for Shipment
172
Securing the Side Hoods
173
Securing the Storage Compartment Flap
173
Mounting the Tensioning Device
173
Lifting the Machine
174
Lashing the Machine
175
16 Settings
177
Setting the Baling Pressure
177
Setting the Bale Diameter
177
Checking and Setting the Position of the Feed Rocker Arm
178
Checking and Adjusting the Feed Position
179
Checking and Setting End Position for Chamber Film Wrapping
180
Checking and Setting End Position for Net Wrapping
181
Setting Wrapping Material Overhang
181
Setting Wrapping Material Brake
182
Setting the Brake Force Release When Feeding Wrapping Material
184
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake
185
Locking/Releasing the Tension Lever
186
Setting the Lock of the Tapered Roller
187
Checking the Retaining Comb for Net Wrapping
188
Checking the Retaining Comb for Chamber Film Wrapping
189
Setting the Retaining Comb for Chamber Film Wrapping
190
Setting the Working Lights
191
Maintenance
192
Maintenance Table
192
Maintenance - before the Season
192
Maintenance - after the Season
193
Maintenance - Once after 10 Hours
193
Maintenance - Once after 50 Hours
193
Maintenance - Once after 500 Round Bales
194
Maintenance - Every 10 Hours, at Least Daily
194
Maintenance - Every 50 Hours
194
Maintenance - Every 500 Hours
194
Maintenance - Every 2 Years
194
Lubrication Chart
195
Lubricating the Universal Shaft
199
Tightening Torques
199
Checking/Maintaining Tyres
202
Servicing the Main Gearbox
204
Cleaning the Machine
205
Cleaning Deflection Pipes or Conical Tying Roller
205
Clean the Bushing and the Drawbar Eye
207
Cleaning Drive Chains
208
Protecting Brake Disc of the Wrapping Material Brake from Corrosion
208
Checking the Screw Connections on the Drawbar
208
Setting the Scraper and Stone Deflector
209
Setting the Scraper to the Spiral Roller
209
Adjusting the Scraper on the Deflection Shafts
211
Adjusting the Scraper on the Fixed Deflection Rolls
211
Setting the Stone Deflectors
212
Releasing the Cam Clutch on the Universal Shaft
212
Adjust Drive Chains
213
Drive Chain of the Pick-Up
213
Drive Chain of the Intake
214
Drive Chain of the Bale Formation Conveyor
215
Drive Chain of the Auger Conveyor
216
Drive Chain of the Starter Roller and the Lower Compression Roller
216
Checking the Bale Formation Conveyor Tension
217
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake
217
Servicing Chain Lubrication Unit
218
Checking Oil Level, Topping up Oil and Changing Filter
218
Cleaning the Dosing Units
219
Replacing the Hose on the Dosing Unit
220
Servicing Compressed Air Brake (for Version with "Compressed Air Brake")
220
Cleaning Air Filter
220
Drain Condensation Water from the Compressed Air Tank
221
Retighten Tensioning Straps at the Compressed Air Tank
222
Servicing the Hydraulic System
223
Checking Hydraulic Hoses
223
18 Malfunction, Cause and Remedy
224
Disturbances at the Pick-Up or During Picking up of Crops
224
Disturbances During or after the Baling Process
225
Disturbances at the Tying Unit or During the Tying Cycle
226
Malfunctions on the Chain Lubrication Unit
229
Faults of the Electrics/Electronics
230
Error Messages
230
Possible Error Types (FMI)
231
Overview of Fuses
232
Remedying Sensor/Actuator Error
232
Error List
234
Setting the Tailgate Lock
256
19 Repairs, Maintenance and Settings by Technicians
257
Servicing the Brake System
257
Checking the Pad Thickness of the Brake Shoes
258
Checking the Stroke of the Brake Cylinders
258
Setting Brake Lever on the Single Axle
258
Setting Mechanical Slack Adjuster on the Single Axle
259
Setting Transmission Linkage and Brake Lever on the Tandem Axle
260
Car Jack Contact Points
263
20 Waste Disposal
264
21 Appendix
265
Hydraulic Diagram
265
22 Index
267
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