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GOULDS PUMPS 3600 i-FRAME
ITT GOULDS PUMPS 3600 i-FRAME Manuals
Manuals and User Guides for ITT GOULDS PUMPS 3600 i-FRAME. We have
2
ITT GOULDS PUMPS 3600 i-FRAME manuals available for free PDF download: Installation, Operation And Maintenance Manual
ITT GOULDS PUMPS 3600 i-FRAME Installation, Operation And Maintenance Manual (147 pages)
API610 11th Edition / ISO 13709 2nd Edition to current API BB3 MultiStage, Axially Split
Brand:
ITT
| Category:
Water Pump
| Size: 7 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
10
Monitoring Equipment
11
Product Warranty
12
2 Transportation and Storage
13
Inspect the Delivery
13
Inspect the Package
13
Inspect the Unit
13
Transportation Guidelines
13
Pump Handling and Lifting
13
Storage Guidelines
17
Long-Term Storage
17
3 Product Description
19
General Description
19
General Description I-ALERT®2 Equipment Condition Monitor
20
Nameplate Information
20
4 Installation
23
Pre-Installation
23
Pump Location Guidelines
23
Foundation Requirements
24
Baseplate-Mounting Procedures
25
Prepare the Baseplate for Mounting
25
Prepare the Foundation for Mounting
26
Install and Level the Baseplate
26
Install the Pump, Driver, and Coupling
27
Pump-To-Driver Alignment
28
Alignment Checks
28
Permitted Indicator Values for Alignment Checks
29
Alignment Measurement Guidelines
29
Attach the Dial Indicators for Alignment
29
Perform Angular Alignment for a Vertical Correction
30
Perform Angular Alignment for a Horizontal Correction
30
Perform Parallel Alignment for a Vertical Correction
31
Perform Parallel Alignment for a Horizontal Correction
32
Perform Complete Alignment for a Vertical Correction
33
Perform Complete Alignment for a Horizontal Correction
33
Grout the Baseplate
33
Piping Checklists
35
General Piping Checklist
35
Suction-Piping Checklist
37
Discharge Piping Checklist
39
Bypass-Piping Considerations
39
Auxiliary-Piping Checklist
40
Final Piping Checklist
40
5 Commissioning, Startup, Operation, and Shutdown
41
Preparation for Startup
41
Remove the Coupling Guard
42
Check the Rotation
43
Couple the Pump and Driver
43
Coupling Guard Assembly
44
Bearing Lubrication
49
Oil Volumes
50
Lubricating-Oil Requirements
50
Acceptable Oil for Lubricating Bearings
51
Lubricate the Bearings with Oil
51
Replace the Oil Filter
52
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)
54
Lubricate the Bearings with Pressurized Lubrication
56
Thrust Bearing Cooling Fan (Optional)
57
Lubricate the Bearings after a Shutdown Period
58
Shaft Sealing with a Mechanical Seal
59
Connection of Sealing Liquid for Mechanical Seals
59
Pump Priming
60
Prime the Pump with the Suction Supply above the Pump
60
Start the Pump
61
I-ALERT®2 Equipment Health Monitor
62
Pump Operation Precautions
62
Shut down the Pump
63
Deactivate the I-ALERT®2 Equipment Health Monitor
63
Make the Final Alignment of the Pump and Driver
64
Doweling the Pump Casing
64
Installing the Driver
65
Doweling for Low Differential Temperature Service
65
Doweling for High Differential Temperature Service
66
6 Maintenance
70
Maintenance Schedule
70
Bearing Maintenance
71
Mechanical-Seal Maintenance
71
Disassembly
72
Disassembly Precautions
72
Tools Required
72
Prepare for Disassembly
73
Disassemble the Radial End (Ball Bearing Pumps)
74
Disassemble the Thrust End (Ball Bearing Pumps)
75
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)
77
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)
79
Disassemble the Radial End (Sleeve/Tilt Pumps)
82
Disassemble the Thrust End (Sleeve/Tilt Pumps)
84
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
86
Remove the Rotating Element
86
Disassemble the Rotating Element
88
Preassembly Inspections
91
Replacement Guidelines
91
Shaft Replacement Guidelines
94
Bearings Inspection
95
Replace the Wear Rings
96
Minimum Running Clearances
97
Reassembly
99
Assemble the Rotating Element
99
Install the Rotating Element
102
Confirm the Seal Chamber Runout
103
Assemble the Casing
107
Assemble the Thrust End (Ball Bearing Pumps)
109
Assemble the Radial End (Ball Bearing Pumps)
111
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)
113
Assemble the Radial End (Sleeve/Ball Bearing Pumps)
117
Assemble the Thrust End (Sleeve/Tilt Pumps)
119
Assemble the Radial End (Sleeve/Tilt Pumps)
121
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
122
Post-Assembly Checks
123
Assembly References
123
7 Troubleshooting
128
Operation Troubleshooting
128
Alignment Troubleshooting
129
I-ALERT®2 Equipment Health Monitor Troubleshooting
130
8 Parts Listings and Cross-Sectionals
131
Parts List
131
Cross-Sectional Diagrams
139
9 Other Relevant Documentation or Manuals
145
For Additional Documentation
145
10 Local ITT Contacts
146
Regional Offices
146
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ITT GOULDS PUMPS 3600 i-FRAME Installation, Operation And Maintenance Manual (112 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 2 MB
Table of Contents
Table of Contents
3
Introduction and Safety
6
Introduction
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
9
Monitoring Equipment
10
Product Warranty
10
Transportation and Storage
12
Inspect the Delivery
12
Inspect the Package
12
Inspect the Unit
12
Transportation Guidelines
12
Pump Handling and Lifting
12
Storage Guidelines
14
Long-Term Storage
14
Product Description
15
General Description
15
Nameplate Information
16
Installation
19
Preinstallation
19
Pump Location Guidelines
19
Foundation Requirements
19
Baseplate-Mounting Procedures
20
Prepare the Baseplate for Mounting
20
Prepare the Foundation for Mounting
21
Install and Level the Baseplate
21
Install the Pump, Driver, and Coupling
22
Pump-To-Driver Alignment
23
Alignment Checks
23
Permitted Indicator Values for Alignment Checks
24
Alignment Measurement Guidelines
24
Attach the Dial Indicators for Alignment
25
Perform Angular Alignment for a Vertical Correction
25
Perform Angular Alignment for a Horizontal Correction
26
Perform Parallel Alignment for a Vertical Correction
26
Perform Parallel Alignment for a Horizontal Correction
27
Perform Complete Alignment for a Vertical Correction
27
Perform Complete Alignment for a Horizontal Correction
28
Grout the Baseplate
28
Piping Checklists
30
General Piping Checklist
30
Suction-Piping Checklist
31
Discharge Piping Checklist
33
Bypass-Piping Considerations
33
Auxiliary-Piping Checklist
34
Final Piping Checklist
34
Commissioning, Startup, Operation, and Shutdown
35
Preparation for Startup
35
Remove the Coupling Guard
36
Check the Rotation - Frame Mounted
36
Couple the Pump and Driver
37
Coupling Guard Assembly
38
Bearing Lubrication
42
Oil Volumes
43
Lubricating-Oil Requirements
43
Acceptable Oil for Lubricating Bearings
43
Lubricate the Bearings with Oil
44
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)
44
Lubricate the Bearings after a Shutdown Period
46
Shaft Sealing with a Mechanical Seal
46
Connection of Sealing Liquid for Mechanical Seals
47
Pump Priming
47
Prime the Pump with the Suction Supply above the Pump
47
Start the Pump
48
Pump Operation Precautions
49
Shut down the Pump
50
Make the Final Alignment of the Pump and Driver
51
Doweling the Pump Casing
51
Dowel for Motor Installation
53
Dowel for Cold Service
54
Dowel for Hot Service
54
Maintenance
56
Maintenance Schedule
56
Bearing Maintenance
57
Mechanical-Seal Maintenance
57
Disassembly
58
Disassembly Precautions
58
Tools Required
58
Prepare for Disassembly
59
Disassemble the Radial End (Ball Bearing Pumps)
60
Disassemble the Thrust End (Ball Bearing Pumps)
61
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)
63
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)
65
Disassembly of the Sleeve/Kingsbury Bearing Arrangement
67
Remove the Rotating Element
68
Disassemble the Rotating Element
70
Preassembly Inspections
72
Replacement Guidelines
72
Shaft Replacement Guidelines
74
Bearings Inspection
75
Replace the Wear Rings
76
Minimum Running Clearances
78
Reassembly
79
Assemble the Rotating Element
79
Install the Rotating Element
82
Confirm the Seal Chamber Runout
84
Assemble the Casing
87
Assemble the Thrust End (Ball Bearing Pumps)
89
Assemble the Radial End (Ball Bearing Pumps)
92
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)
94
Assemble the Radial End (Sleeve/Ball Bearing Pumps)
95
Assembly of the Sleeve/Kingsbury Bearing Arrangement
96
Post-Assembly Checks
96
Assembly References
97
Troubleshooting
99
Operation Troubleshooting
99
Alignment Troubleshooting
100
Parts Listings and Cross-Sectionals
101
Parts List
101
Cross-Sectional Diagrams
103
Other Relevant Documentation or Manuals
109
Local ITT Contacts
110
Regional Offices
110
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