Sign In
Upload
Manuals
Brands
ITT Manuals
Water Pump
Goulds Pumps CV 3196 i-FRAME
ITT Goulds Pumps CV 3196 i-FRAME Manuals
Manuals and User Guides for ITT Goulds Pumps CV 3196 i-FRAME. We have
1
ITT Goulds Pumps CV 3196 i-FRAME manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT Goulds Pumps CV 3196 i-FRAME Installation, Operation And Maintenance Manual (178 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 17 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
9
Ex-Approved Products
11
Product Approval Standards
12
Product Warranty
13
ATEX Considerations and Intended Use
14
2 Transportation and Storage
15
Inspect the Delivery
15
Inspect the Package
15
Inspect the Unit
15
Transportation Guidelines
15
Pump Handling
15
Lifting Methods
15
Storage Guidelines
18
Pump Storage Requirements
18
Frostproofing
19
3 Product Description
20
General Description CV 3196
20
Part Description CV 3196
21
General Description I-ALERT®2 Equipment Condition Monitor
22
Nameplate Information
23
4 Installation
26
Pre-Installation
26
Pump Location Guidelines
26
Foundation Requirements
27
Baseplate-Mounting Procedures
28
Prepare the Baseplate for Mounting
28
Install the Baseplate Using Shims or Wedges
28
Install the Baseplate Using Jackscrews
29
Install the Baseplate Using Spring Mounting
31
Install the Baseplate Using Stilt Mounting
32
Baseplate-Leveling Worksheet
34
Install the Pump, Driver, and Coupling
35
Pump-To-Driver Alignment
35
Alignment Checks
35
Permitted Indicator Values for Alignment Checks
36
Alignment Measurement Guidelines
36
Attach the Dial Indicators for Alignment
37
Pump-To-Driver Alignment Instructions
37
C-Face Adapter
40
Grout the Baseplate
41
Piping Checklists
42
General Piping Checklist
42
Suction-Piping Checklist
44
Discharge Piping Checklist
47
5 Commissioning, Startup, Operation, and Shutdown
49
Preparation for Startup
49
Remove the Coupling Guard
50
Check the Rotation
52
Impeller-Clearance Check
52
Impeller Clearances (CV 3196)
52
Impeller-Clearance Setting
52
Set the Impeller Clearance - Dial Indicator Method (CV 3196 Only)
53
Set the Impeller Clearance - Feeler Gauge Method (CV 3196 Only)
54
Couple the Pump and Driver
55
Install the Coupling Guard
55
Bearing Lubrication
60
Shaft-Sealing Options
62
Mechanical Seal Options
62
Connection of Sealing Liquid for Mechanical Seals
63
Packed Stuffing Box Option
63
Connection of Sealing Liquid for a Packed Stuffing Box
63
Dynamic-Seal Option
64
Set an Elastomeric Face Seal
64
Install the Shaft Guard - if Provided
65
Pump Priming
65
Prime the Pump with the Suction Supply above the Pump
65
Prime the Pump with the Suction Supply below the Pump
65
Other Methods of Priming the Pump
67
Start the Pump
67
Activate the I-ALERT® Health Monitor
68
I-ALERT®2 Equipment Health Monitor
69
Pump Operation Precautions
69
Shut down the Pump
70
Deactivate the I-ALERT®2 Equipment Health Monitor
71
Reset the I-ALERT®2 Health Monitor
71
Make the Final Alignment of the Pump and Driver
72
6 Maintenance
73
Maintenance Schedule
73
Bearing Maintenance
74
Lubricating-Oil Requirements
74
Regrease the Grease-Lubricated Bearings
75
Lubricate the Bearings after a Shutdown Period
76
Shaft Seal Maintenance
76
Mechanical-Seal Maintenance
76
Packed Stuffing-Box Maintenance
77
Dynamic-Seal Maintenance
78
Disassembly
78
Disassembly Precautions
78
Tools Required
79
Drain the Pump
79
Remove the Coupling
79
Remove the Back Pull-Out Assembly
80
Remove the Coupling Hub
82
Impeller Removal
83
Shaft Guard Removal (if Provided)
85
Seal-Chamber Cover Removal
86
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
86
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
87
Remove the Dynamic Seal
89
Remove the Frame Adapter (Mti, Lti, XLT-I)
89
Remove the Inboard Labyrinth Oil Seal
90
Power-End Disassembly
90
Disassemble the Bearing Frame
99
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
100
Disassemble the C-Face Adapter
100
Pre-Assembly Inspections
101
Replacement Guidelines
101
Shaft and Sleeve Replacement Guidelines
104
Bearing-Frame Inspection
104
C-Face Adapter Inspection
105
Seal Chamber and Stuffing Box Cover Inspection
106
Bearings Inspection
108
Bearing-Housing Inspection
108
Bearing Fits and Tolerances
110
Reassembly
111
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
111
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
114
Assemble the Rotating Element and the Bearing Frame (Lti)
117
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17)
121
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17 with Duplex Bearings)
124
Assemble the Frame
128
INPRO Labyrinth Oil Seal Description
132
Assemble the INPRO Labyrinth Oil Seal
133
Assemble the C-Face Adapter
134
Shaft Sealing
134
Shaft Guard Installation (if Provided)
141
Install the Impeller
144
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
146
Post-Assembly Checks
147
Install the Back Pull-Out Assembly (Except HT 3196)
147
Assembly References
149
Spare Parts
151
Interchangeability Drawings
151
CV 3196 Interchangeability
151
Lubrication Conversion
152
Frame Lubrication Conversion
152
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
153
Conversion from Flood-Oil to Pure-Oil Mist
154
Convert from Flood Oil to Regreaseable
154
7 Troubleshooting
155
Operation Troubleshooting
155
Alignment Troubleshooting
156
Assembly Troubleshooting
156
I-ALERT®2 Equipment Health Monitor Troubleshooting
157
8 Parts Listings and Cross-Sectionals
158
Parts List
158
9 Certification: CE or CE ATEX
170
Certificates of Conformance
170
10 Other Relevant Documentation or Manuals
176
For Additional Documentation
176
11 Local ITT Contacts
177
Regional Offices
177
Advertisement
Advertisement
Related Products
ITT GOULDS PUMPS CV3198
ITT Goulds Pumps i-FRAME 3640
ITT GOULDS PUMPS i-FRAME 3620
ITT GOULDS PUMPS i-FRAME E3198
ITT GOULDS PUMPS ICO i-FRAME
ITT GOULDS PUMPS ICOH i-FRAME
ITT GOULDS PUMPS 3600 i-FRAME
ITT GOULDS PUMPS 3796 i-FRAME
ITT GOULDS PUMPS 3196 i-FRAME
ITT Goulds Pumps HT 3196 i-FRAME
ITT Categories
Water Pump
Control Unit
Controller
Switch
LED TV
More ITT Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL