Intralox ThermoDrive Manuals

Manuals and User Guides for Intralox ThermoDrive. We have 2 Intralox ThermoDrive manuals available for free PDF download: Instruction Manual, User Manual

Intralox ThermoDrive Instruction Manual (78 pages)

Belt Splicing System v.2.0 For use with TD 8026/8126 belts & TD 8050 belts

Brand: Intralox | Category: Tools | Size: 2 MB

Instruction Manual
1
Safety Information
2
Safety Symbols
3
Heat Wand and Temperature
4
Table of Contents
6
Table of Contents
7
- Table of Contents
  8
List of Figures

12
EQUIPMENT OVERVIEW System Use

12
- System Components
  12
  - Top Clamps/Cut Guides
    12
  - Clamping Fixture
    12
  - Heat Wand with Temperature Control Box
    12
  - Accessories
    13
- Belt Splicing System V
  13
SPLICING SYSTEM COMPONENTS Accessories

14
Standard Procedures

19
Set up the Splicing System

20
- Collect Needed Supplies
  20
- Prepare the Conveyor
  20
- Prepare Clamping Fixture
  21
  - Secure Clamping Fixture to Conveyor
    21
  - Attach Crank Handle
    21
- Conveyor
  21
- Prepare the Heat Wand
  22
Safety

25
Prepare Belt Ends

25
- Belt End Situations
  25
- Preparation Overview
  25
- Clean Belt Ends
  26
- Cut Belt Ends
  26
- Figure 4A: Clean Belt Ends
  26
- Engagement/Alignment
  27
- Inspect Belt Ends
  28
- Figure 4G: Hold the Utility Knife against the Cut Guide Edge
  28
Align and Secure Belt Ends

29
- Prepare to Align
  29
- Align Belt Ends
  29
- Lightly Secure Belt Ends
  30
- Figure 5A: Align Belt Ends on Grooved Deck
  30
- Check Alignment & Tightly Secure Belt Ends
  31
- Figure 5E: Close the Clamping Fixture
  31
- Inspect Tension
  32
- Inspect Alignment
  32
  - Figure 5H: Clamping Fixture Closed–But Not Locked
    32
  - Alignment
    33
6 Splice the Belt

34
Splice the Belt

34
- Prepare to Splice
  34
- Heat Wand
  34
- Splice the Belt Ends
  35
- Figure 6C: Remove the Heat Wand from the Stand
  35
- Figure 6D: Wand Rest at One End
  36
- Allow the Belt to Cool
  37
- Inspect the Splice
  37
- Figure 6I: Wipe Residue from the Heat Wand
  37
7 Trim & Inspect the Belt

38
Trim & Inspect the Belt

38
- Trimming Overview
  38
- Trim First Weld Bead
  38
- Figure 7A: Secure the Belt
  38
- Trim Second Weld Bead
  39
- Trim Belt Edges
  39
- Figure 7D: Remove the Second Weld Bead
  39
- Inspect the Belt
  40
- Figure 7H: Create a Smooth Edge and Discard Debris
  40
8 Shut Down, Cool, & Pack up

42
Shut Down, Cool, & Pack up

42
- Shut down & Clean
  42
- Cool down
  42
- Pack the Storage Case
  42
- Figure 8A: Pack Main Components
  42
- Figure 8B: Secure the Twist Latches
  43
Troubleshooting

44
Troubleshoot

45
- Troubleshooting Overview
  45
- Procedures & Inspections
  45
- Faulty Cuts & Splices
  45
  - Repeat Cuts
    45
  - Repeat Splices
    45
- Table of Equipment/Facility Problems
  46
- Table of Preparing and Aligning Belt Ends Problems
  48
- Table of Faulty Splice Problems
  51
- Table of Belt Failures
  59
Special Procedures

61
Special Procedures

62
Nub Top Style Specifics

66
- Nub Top Overview
  66
- Remove Nubs
  66
- Prepare Silicone Spacers for Use
  66
- Use Silicone Spacers
  67
Troughing Grooves Specifics

68
- Troughing Groove Overview
  68
- Shim the Grooved Deck
  68
- Trim the Tape
  69
14 S8126 Belt Specifics

70
S8126 Belt Specifics

70
15 Perform Preventive Maintenance

77

Intralox ThermoDrive User Manual (44 pages)

TROUGH CONVERTER

Brand: Intralox | Category: Media Converter | Size: 4 MB

Introduction
5
Table of Contents
7
Safety and Compliance
9
Owner Responsibilities
9
Safety Features
9
Environmental Compliance
10
Equipment and Component Lifetime
10
Decommissioning
10
Safety Symbol Meanings
10
Overview
11
Description
11
Specifications and Restrictions
11
Conveyor Requirements
11
Belt Requirements
11
Customer Responsibilities
11
Equipment Components
12
Setup
13
Prepare for Installation
13
Collect Supplies
14
Carryway Installation
15
Install Carryway Brackets
15
Assess Carryway Bracket Placement
15
Weld Brackets in Place
17
Weld Steel Rods in Place
18
Prepare for Wearstrip Installation
19
Assess Conveyor End Carryway Wearstrip Placement
19
Create Carryway Wearstrip Patterns
20
Prepare Wearstrips to Install
23
Calculate Carryway Wearstrips
23
Plan for Belt Containment Wearstrips
24
Cut Wearstrips
24
Chamfer Wearstrip Ends
24
Install Wearstrips
25
Conveyor End Belt Containment Wearstrips
25
Carryway Wearstrips
25
Impact or Loading Zone Reinforcement
27
Final Belt Containment Wearstrips
28
Startup
29
Finalize Conveyor Assembly
29
Drive and Idle End Components
29
Carryway and Returnway Components
29
Belt
30
Start up Conveyor
30
Maintenance and Troubleshooting
31
Preventive Maintenance
31
Troubleshooting
31
Trough Converter
31
General Conveyor
32
Wearstrip Notching Procedures
32
Notch Conveyor End Wearstrips
32
Notch Containment Wearstrips
33
Appendix A-Quick Reference
36
Replacement Components List
37
Contact
38

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Accessories Media Converter Cables and connectors Tools Industrial Equipment

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Intralox ThermoDrive Manuals

Intralox ThermoDrive Instruction Manual (78 pages)

Table of Contents

List of Figures

EQUIPMENT OVERVIEW System Use

SPLICING SYSTEM COMPONENTS Accessories

Standard Procedures

Set up the Splicing System

Safety

Prepare Belt Ends

Align and Secure Belt Ends

6 Splice the Belt

Splice the Belt

7 Trim & Inspect the Belt

Trim & Inspect the Belt

8 Shut Down, Cool, & Pack up

Shut Down, Cool, & Pack up

Troubleshooting

Troubleshoot

Special Procedures

Special Procedures

Nub Top Style Specifics

Troughing Grooves Specifics

14 S8126 Belt Specifics

S8126 Belt Specifics

15 Perform Preventive Maintenance

Intralox ThermoDrive User Manual (44 pages)

Table of Contents

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