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Table Of Contents - Intralox THERMODRIVE User Manual

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TABLE OF CONTENTS

INTRODUCTION ������������������������������������������������������������������������������������������������������������������������������� 3
1 SAFETY AND COMPLIANCE �������������������������������������������������������������������������������������������������������� 7
Owner Responsibilities .................................................................................................................... 7
Safety Features ........................................................................................................................... 7
Environmental Compliance ......................................................................................................... 8
Equipment and Component Lifetime .......................................................................................... 8
Decommissioning ....................................................................................................................... 8
Safety Symbol Meanings ................................................................................................................. 8
2 OVERVIEW ������������������������������������������������������������������������������������������������������������������������������������� 9
Description ...................................................................................................................................... 9
Specifications and Restrictions ....................................................................................................... 9
Conveyor Requirements ............................................................................................................. 9
Belt Requirements ...................................................................................................................... 9
Customer Responsibilities ............................................................................................................... 9
Equipment Components ............................................................................................................... 10
3 SETUP ������������������������������������������������������������������������������������������������������������������������������������������� 11
Prepare for Installation .................................................................................................................. 11
Collect Supplies ............................................................................................................................ 12
4 CARRYWAY INSTALLATION ������������������������������������������������������������������������������������������������������ 13
Install Carryway Brackets .............................................................................................................. 13
Assess Carryway Bracket Placement ....................................................................................... 13
Weld Brackets in Place ............................................................................................................. 15
Weld Steel Rods in Place .......................................................................................................... 16
Prepare for Wearstrip Installation ................................................................................................. 17
Assess Conveyor End Carryway Wearstrip Placement ............................................................ 17
Create Carryway Wearstrip Patterns ........................................................................................ 18
Prepare Wearstrips to Install ......................................................................................................... 21
Calculate Carryway Wearstrips ................................................................................................. 21
Plan for Belt Containment Wearstrips ....................................................................................... 22
Cut Wearstrips .......................................................................................................................... 22
Chamfer Wearstrip Ends ........................................................................................................... 22
Install Wearstrips ........................................................................................................................... 23
Conveyor End Belt Containment Wearstrips ............................................................................ 23
Carryway Wearstrips ................................................................................................................. 23
Impact or Loading Zone Reinforcement ................................................................................... 25
Final Belt Containment Wearstrips ........................................................................................... 26
5 STARTUP �������������������������������������������������������������������������������������������������������������������������������������� 27
Finalize Conveyor Assembly ......................................................................................................... 27
Drive and Idle End Components ............................................................................................... 27
Carryway and Returnway Components .................................................................................... 27
Belt ............................................................................................................................................ 28
Start Up Conveyor ......................................................................................................................... 28
User Manual-ThermoDrive Trough Converter
Intralox, L.L.C.
TABLE OF CONTENTS
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