IDEAL EXALT Combi 199 Manuals

Manuals and User Guides for IDEAL EXALT Combi 199. We have 4 IDEAL EXALT Combi 199 manuals available for free PDF download: Installation & Maintenance Manual, Manual, Quick Reference Boiler Piping And Wiring Manual, Quick Reference

IDEAL EXALT Combi 199 Installation & Maintenance Manual (128 pages)

Brand: IDEAL | Category: Boiler | Size: 11.53 MB

Table of Contents
3
Product and Safety Information
11
Chapter 1 - Pre-Installation Requirements

13
- EXALT Boilers - Code Compliance
  13
  - Code Restrictions
    13
  - Operating Restrictions
    13
- Determining Product Location
  14
- Boiler Freeze Protection Feature
  14
- Boiler Replacement
  14
- Recommended Clearances
  15
- Residential Garage Installations
  15
Chapter 2 - Combustion Air & Venting

17
Chapter 3 - Unit Preparations

25
- Handling Instructions
  25
- Wall Mounting Installation
  25
- Accessories
  25
- Fig. 5 - Accessories
  25
- Wall Mounting Guidelines
  26
- Stud Walls - Installation
  26
- Wall Bracket Installation - Solid Walls
  26
- Boiler Mounting
  26
Chapter 4 - Boiler Piping

27
Chapter 5 - Exalt Combi Units - Domestic Piping

39
Chapter 6 - Installing Vent/Combustion Air & Condensate Drain

49
Chapter 7 - Gas Piping

51
Chapter 8 - Wiring

57
- Internal Wiring
  57
  - General Requirements
    57
  - Fuse Locations
    57
- Fig. 29 - Ctrlmax Control Module Fuse Location
  57
- Fig. 30 - EXALT solo Boiler Factory Wiring
  58
- Fig. 31 - EXALT Combi Boiler Factory Wiring
  59
- External Wiring
  60
  - General Requirements
    60
  - Line Voltage Connections
    60
- External Wiring - EXALT solo Units
  60
  - Circulator Wiring
    60
- Fig. 32 - Terminal Strip Location
  60
  - Low Voltage Connections
    61
  - Thermostat Wiring
    61
  - Outdoor Sensor Wiring
    61
  - Domestic Hot Water Wiring
    61
  - Additional Boiler Limits
    61
- Fig. 33 - Low Voltage Connections
  61
  - External Modulation Control
    62
  - System Sensor Wiring
    62
  - Cascade Wiring - Optional
    62
  - Modbus
    62
Chapter 9 - Ctrlmax Operation

63
- Ctrlmax Navigation
  63
- Fig. 34 - Ctrlmax User Interface
  63
- Ctrlmax Menu Structure
  64
- Home Screen
  65
- Status Line Messages
  66
- Main Menu
  67
- EZ Setup
  67
- Heating EZ Setup
  68
  - Select CH Demand (no Outdoor Sensor Connected)
    68
  - Select CH Demand (Outdoor Sensor Connected)
    69
- Domestic Hot Water EZ Setup - EXALT solo Units
  70
- Domestic Hot Water EZ Setup - EXALT Combi Units
  71
- Altitude Setup
  71
- EZ Setup Reset
  72
- Display EZ Setup
  72
- DHW Operation
  73
- Boiler Information
  73
  - Information Items
    74
  - Lockout Screen
    75
  - Manual Reset Lockouts
    76
  - Automatic Reset Blocking Lockouts
    77
Chapter 10 - Start-Up Preparation

79
Chapter 11 - Start-Up Procedures

83
- Final Checks before Start-Up
  83
- EXALT Start-Up
  83
- Check the EXALT and System
  83
- Fig. 35 - Throttle Screw Location
  85
  - Measure Input - Natural Gas Only
    86
  - Test High Temperature Limit
    86
Chapter 12 - Outdoor Reset Control

87
- Mounting the Outdoor Sensor
  87
- Wiring the Sensor
  87
Chapter 13 - External Modulating Control

89
Chapter 14 - Check-Out Procedures

91
Chapter 15 - Installation Record

93
Chapter 16 - Maintenance Schedules

95
- Service Technician
  95
- Owner Maintenance
  95
Chapter 17 - Maintenance Procedures

96
- Service Technician Maintenance Procedures
  96
- Reported Problems
  96
- Check Surrounding Area
  96
- Inspect Burner Area
  96
- Check System Piping
  96
- Clean Condensate Drain Assembly
  96
- Check Ventilation Air Openings
  97
- Inspect Vent and Combustion Air Piping
  97
- Check Boiler System
  97
- Check Expansion Tank
  97
- Check Boiler Relief Valve
  97
- Inspection of Ignitor
  97
- Check Ignition Cable and Ground Wiring
  98
- Check Control Wiring
  98
- Check Control Settings
  98
- Perform Start-Up and Checkout Procedures
  98
- Check Burner Flame
  98
- Check Flame Signal
  98
- Check Combustion Levels
  99
- Check Flue Gas Temperature
  99
- Clean Heat Exchanger
  99
- Check Carbon Monoxide Detectors
  99
- Review with Owner
  99
- Torque Specifications Table
  99
Chapter 18 - Replacement Parts

100
Chapter 19 - Product Specifications

113

IDEAL EXALT Combi 199 Manual (44 pages)

Brand: IDEAL | Category: Boiler | Size: 7.92 MB

IDEAL EXALT Combi 199 Quick Reference Boiler Piping And Wiring Manual (39 pages)

Brand: IDEAL | Category: Boiler | Size: 7.59 MB

IDEAL EXALT Combi 199 Quick Reference (37 pages)

Brand: IDEAL | Category: Boiler | Size: 11.79 MB

IDEAL Categories

Boiler Paper Shredder Multimeter Measuring Instruments Test Equipment

More IDEAL Manuals

IDEAL EXALT Combi 199 Manuals

IDEAL EXALT Combi 199 Installation & Maintenance Manual (128 pages)

Table of Contents

Chapter 1 - Pre-Installation Requirements

Chapter 2 - Combustion Air & Venting

Chapter 3 - Unit Preparations

Chapter 4 - Boiler Piping

Chapter 5 - Exalt Combi Units - Domestic Piping

Chapter 6 - Installing Vent/Combustion Air & Condensate Drain

Chapter 7 - Gas Piping

Chapter 8 - Wiring

Chapter 9 - Ctrlmax Operation

Chapter 10 - Start-Up Preparation

Chapter 11 - Start-Up Procedures

Chapter 12 - Outdoor Reset Control

Chapter 13 - External Modulating Control

Chapter 14 - Check-Out Procedures

Chapter 15 - Installation Record

Chapter 16 - Maintenance Schedules

Chapter 17 - Maintenance Procedures

Chapter 18 - Replacement Parts

Chapter 19 - Product Specifications

IDEAL EXALT Combi 199 Manual (44 pages)

Table of Contents

Chapter 1 - Pre-Installation Requirements

Chapter 2 - Direct Vent Installation of Vent/Air Piping

Chapter 3 - Category IV (Indoor Air) Installation of Vent/Air Piping

Chapter 4 - Installation Requirements

Chapter 5 - Commonwealth of Massachusetts Installation Requirements

IDEAL EXALT Combi 199 Quick Reference Boiler Piping And Wiring Manual (39 pages)

IDEAL EXALT Combi 199 Quick Reference (37 pages)

Related Products

IDEAL Categories