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IAI SCON-LCG Manuals
Manuals and User Guides for IAI SCON-LCG. We have
3
IAI SCON-LCG manuals available for free PDF download: Instruction Manual, First Step Manual
IAI SCON-LCG Instruction Manual (584 pages)
Brand:
IAI
| Category:
Controller
| Size: 33 MB
Table of Contents
Please Read before Use
3
Table of Contents
5
Operation Description
11
Safety Guide
11
Alert Indication
17
Precautions for Handling
18
International Standards Compliances
24
Use Environment
24
Actuator Coordinate System
25
Controller Overview
29
Overview
31
System Configuration
33
Name for each Parts and Their Functions
34
Ground Screw
35
Operation Status
36
Starting Procedures
44
Step 2 Installation
45
Step 3 Wiring
47
Step 4 Operation Ready
48
Step 5 Operate Unit
49
Product Check
53
Parts
53
Teaching Tool
55
Product Check
55
How to Read the Model Plate
56
How to Read the Model
57
Operation Modes and Functions
58
Operation Mode of Controller
58
Positioner Mode (SCON-CB I/O Type : NP/PN)
60
Pulse Train Control Mode (SCON-CB I/O Type : NP/PN)
62
Field Network Operation Modes and Features
63
Basic Specifications
65
List of Basic Specifications
65
Power Capacity and Heat Generation
68
Selection of Circuit Interrupter
69
Selection of Leak Current Breaker
69
Appearance
70
SCON-CB/CGB/LC/LCG Less than 400W
70
SCON-CB/CGB/LC/LCG 400W to 750W
70
SCON-CGB 3000W and above
71
I/O Specifications
72
PIO Input and Output Interface
72
Input Section
72
Output Section
72
Pulse Train Input Output Interface
73
Options
74
Pulse Converter (Model : AK-04)
74
Specification
74
Pulse Converter (Model : JM-08)
75
Regenerative Resistor Unit
76
Brake Box
78
Loadcell (Excluding RCS3-RA15R and RCS3-RA20R)
81
Absolute Battery
82
Absolute Encoder Backup Specifications
82
Installation and Storage Environment
84
Installation Environment
84
Storage and Preservation Environment
84
Noise Elimination and Mounting Method
85
Noise Elimination
85
Noise Elimination Grounding (Frame Ground)
85
Precautions Regarding Wiring Method
85
Installation and Mounting
86
Chapter 3 Wiring
91
Positioner Mode (PIO Control) (Controller for Motors of up to 750W)
91
PIO Pattern Selection and PIO Signal
93
Wiring
98
Main Power Circuit
98
Brake Power Supply Circuit
98
Positioner Mode (PIO Control) (for Motors of 3000W and Above)
112
Wiring Diagram (Connection of Devices)
112
PIO Pattern Selection and PIO Signal
113
Wiring
118
Main Power Circuit
118
Pulse Train Control Mode (Only for Motors of up to 750W)
132
Wiring Diagram (Connection of Construction Devices)
132
I/O Signals in Pulse Train Control Mode
134
Wiring
135
Main Power Circuit
135
Brake Power Supply Circuit
135
SCON-LC/LCG Type
144
Wiring Diagram (Connection of Construction Devices)
144
I/O Signals in LC Type
147
Wiring
148
Multi-Function Connector
157
Wiring Method (Controller for Motors of up to 750W)
158
Wiring of Power Circuit
158
Wiring for Emergency Stop Circuit (System I/O)
163
Connection to Actuator
165
Connection of PIO
167
Pulse Train Signal Input and Feedback Pulse Output (CB/CGB Type)
168
Multi-Function Connector (LC/LCG Type)
172
Connectable Regenerative Resistor Units
175
SIO Connecter Connection
178
Wiring (Controller for Motors of 3000W and Above)
179
Wiring for Power Supply Circuit
179
Wiring of Emergency Stop Circuit (System I/O)
183
Connection to Actuator
185
Connection of PIO
187
Multi-Function Connector
188
Connection of Regenerative Resistor Units
191
Specification
193
SIO Connector Connection
194
Field Network Connector of PIO
195
Connection to R-Unit
196
Operation
197
Basic Operation
199
How to Turn on Power
199
Basic Operation Methods
201
Parameter Settings
207
Operation in Positioner Mode
208
PIO Pattern Selection and Main Functions
209
Overview of Major Functions
210
Operation in Positioner Mode
211
Operation Modes of Rotary Actuator in Multiple Rotation Mode and Command Limitations
211
Set of Position Table
212
Operation
217
Control of Input Signal
221
Operation Ready and Auxiliary Signals (Common to Patterns 0 to 7)
222
Zone Signal and Position Zone Signal (ZONE1, ZONE2, PZONE)
230
Brake Release (BKRL)
236
Operation with the Position No. Input (PIO Patterns 0 to 3 and 6)
237
Speed Change During the Movement
242
Pitch Feeding (Relative Movement = Incremental Feed)
243
Pressing Operation
245
Tension Operation
255
Multi-Step Pressing
258
Pause and Operation Interruption (*STP, RES, PEND, MOVE)
262
Direct Position Specification (Operation of PIO Pattern 4 and 7)
264
Pause and Operation Interruption (ST*, *STP, RES, PE*, PEND)
283
Direct Position Specification (PIO Pattern 5)
286
Features of LS Signals (LS0 to 2)
291
Preparation for Operation in Force Sensor Pressing (Loadcell Calibration)
297
Initial Setting
297
Pulse Train Control Mode
302
Function Name
303
I/O Signal Controls
304
Operation Ready and Auxiliary Signals
305
Pulse Train Input Operation
316
Settings of Basic Parameters Required for Operation
320
Electronic Gear Setting
320
Format Settings of Command Pulse Train
323
Output Setting of Feeldback Pulse
324
Setting Feedback Pulse Output Effective
324
Format Settings for Feedback Pulse
324
Parameter Settings Required for Advanced Operations
328
Position Command Primary Filter Time Constant
328
Torque Limit
328
Operation of Field Network Type
331
Absolute Reset
332
How to Perform Absolute Reset
333
Various Functions
339
Vibration Suppress Control Function
341
Overview
341
Setting Procedure
344
Settings of Parameters for Vibration Suppress Control
345
Factory Setting
345
Setting of Position Data
347
Power-Saving Function (Auto Servo-Motor off Function)
348
Positioning Operation
350
Parameter
351
Parameter List
354
Detail Explanation of Parameters
362
Input Range
372
Default Factory Setting
372
Servo Adjustment
415
Adjustment Method
416
Periodic Inspection
421
Periodic Inspection Items
422
Requests When Replacing Units
424
Consumable Parts
425
Component Replacement
426
Replacement of Absolute Battery
426
Fan Unit Replacing Procedure (SCON-CB 3000W and Above)
427
Fan Unit Replacing Procedure (SCON-CB 400W to 750W)
430
Preventive Maintenance Function
433
Maintenance Information
433
Predictive Maintenance Function
437
Fan
437
Overload Warning
438
Troubleshooting
441
Action to be Taken Upon Occurrence of Problem
443
Fault Diagnosis
445
Impossible Operation of Controller
445
Positioning and Speed of Poor Precision (Incorrect Operation)
448
Generation of Noise And/Or Vibration
450
Impossible Communication
451
About Alarms
452
Alarm Level
452
Alarm Details
453
System Configuration
469
Wiring and Setting of Safety Circuit
470
Examples of Safety Circuits
472
TP Adapter and Related Components
478
Connection Cable
479
Applicable Standards
481
Residual Risk
482
Specifications
485
Operating Sequence
486
Electric Specifications
489
Maintenance and Preservation
492
Way to Set Multiple Controllers with 1 Teaching Tool
495
Connecting Example
496
Detailed Connection Diagram of Communication Lines
497
Axis No.setting
498
Handling of E-CON Connector (How to Connect)
499
SIO Converter
500
Specification
500
Communications Cable
502
External Dimension
502
Example of Basic Positioning Sequence (PIO Pattern 0 to 3)
503
I/O Assignment
503
Ladder Sequence
504
Pause Circuit
505
List of Specifications of Connectable Actuators
514
List of Specifications for Actuator Operation Conditions
514
Push Force and Current Limit Value
570
Limitation in Operation
573
Warranty
575
Warranty Period
577
Scope of the Warranty
577
Honoring the Warranty
577
Limited Liability
578
Conformance with Applicable Standards/Regulations, Etc., and Application Conditions
578
Other Items Excluded from Warranty
578
Revision History
579
Revision Date
579
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IAI SCON-LCG Instruction Manual (450 pages)
SCON-CB Series, PLC Feature Equipped / Safety Category Complied / Safety Categories Complying PLC Feature Equipped Type
Brand:
IAI
| Category:
Controller
| Size: 20 MB
Table of Contents
Table of Contents
7
Safety Guide
17
Precautions in Operation
24
International Standards Compliances
28
Name for each Parts and Their Functions
29
About SCON-LC Type (Only for Types up to 750W)
35
Actuator Axes
37
Chapter 1 Specifications Check
39
Product Check
39
Parts
39
Teaching Tool
41
Lnstruction Manuals Related to this Product, Which Are Contained in the Instruction
41
Manual (DVD)
41
How to Read the Model Plate
42
How to Read the Model of the Controller
42
Basic Specifications
43
Specifications
43
Power Capacity and Heat Generation
45
Selection of Circuit Interrupter
45
Selection of Leak Current Breaker
46
Appearance
47
SCON-CB/CGB/LC/LCG Less than 400W
47
SCON-CB/CGB/LC/LCG 400W to 750W
47
SCON-CGB 3000W and above
48
I/O Specifications
49
PIO Input and Output Interface
49
Pulse Train Input Output Interface (Excluding Type for 3000W and Above, LC Type and Feeldbus Type)
50
Options
50
Pulse Conveter : AK-04
50
Pulse Conveter : JM-08
51
Regenerative Unit (Option)
52
Brake Box : RCB-110-RA13-0
54
Loadcell (Excluding RCS3-RA15R and RCS3-RA20R)
55
Installation and Storage Environment
56
Noise Elimination and Mounting Method
57
Chapter 2 Wiring
61
Positioner Mode (PIO Control) (Controller for Motors of up to 750W)
61
Wiring Diagram (Connection of Construction Devices)
61
PIO Pattern Selection and PIO Signal
63
Wiring
68
Positioner Mode (PIO Control) (Controller for Motors of 3000W and Above)
85
Wiring Diagram (Connection of Devices)
85
PIO Pattern Selection and PIO Signal
86
Wiring
91
Pulse Train Control Mode (Only for Controller for Motors of up to 750W)
104
Wiring Diagram (Connection of Construction Devices)
104
I/O Signals in Pulse Train Control Mode
106
Wiring
108
SCON-LC/LCG Type
116
Wiring Diagram (Connection of Construction Devices)
116
I/O Signals in LC Type
118
Wiring
119
Wiring Method (Controller for Motors of up to 750W)
127
Wiring of Power Circuit
127
Wiring for Emergency Stop Circuit (System I/O)
132
Connection to Actuator
134
Connection of PIO
136
Pulse Train Signal Input and Feedback Pulse Output (CB/CGB Type)
137
Multi-Function Connector (LC/LCG Type)
140
Connectable Regenerative Units
143
SIO Connecter Connection
145
Wiring (Controller for Motors of 3000W and Above)
146
Wiring for Power Supply Circuit
146
Wiring of Emergency Stop Circuit (System I/O)
150
Connection to Actuator
152
Connection of PIO
154
Multi-Function Connector
155
Connection of Regenerative Unit
158
SIO Connector Connection
160
Chapter 3 Operation
161
Basic Operation
161
Power Supply and Cutoff
161
Basic Operation Methods
162
Parameter Settings
165
Operation in Positioner Mode
166
Set of Position Table
169
(This Section Is Not Required in Selection of Pulse Train Control Mode.)
169
Control of Input Signal
176
Operation Ready and Auxiliary Signals = Common to Patterns 0 to 7
176
Operation with the Position No. Input = Operations of PIO Patterns 0 to 3 and 6
188
Direct Position Specification (Solenoid Value Mode 1) = Operations of
212
PIO Patterns 4 or 7
212
PIO Pattern 4 or
212
Direct Position Specification (Solenoid Value Mode 2) = Operations of
229
PIO Patterns 5
229
Operation Ready for Pressing Operation Using Force Sensor
238
(Calibration of Loadcell)
238
Operation in Pulse Train Control Mode (Only for Types up to 750W)
242
I/O Signal Controls
243
Operation Ready and Auxiliary Signals
244
Pulse Train Input Operation
253
Setting of Basic Parameters Required for Operation
257
Output Setting of Feeldback Pulse
260
Parameter Settings Required for Advanced Operations
264
Chapter 4 Field Network
267
Each Field Network
267
RCON Connection Type
271
Model Codes for RCON Connection Type
271
Connection to RCON
271
Specifications
272
Name for each Parts and Their Functions
272
Pin Assignment on Connector
273
LED Display
274
Related Parts
274
Timing to Supply Power
275
Chapter 5 Vibration Suppress Control Function
277
Setting Procedure
279
Settings of Parameters for Vibration Suppress Control
280
Setting of Position Data
281
Chapter 6 Power-Saving Function (Auto Servo-Motor off Function)
283
Chapter 7 Absolute Reset and Absolute Battery
285
Absolute Reset
285
Absolute Battery
290
Absolute Encoder Backup Specifications
290
Replacement of Absolute Battery
292
Chapter 8 Parameter
293
Parameter List
294
Detail Explanation of Parameters
299
Servo Adjustment
338
Chapter 9 Troubleshooting
341
Action to be Taken Upon Occurrence of Problem
341
Fault Diagnosis
342
Impossible Operation of Controller
342
Positioning and Speed of Poor Precision (Incorrect Operation)
345
Generation of Noise And/Or Vibration
347
Impossible Communication
348
Alarm Level
349
Alarm List
350
Chapter 10 Appendix
363
Way to Set Multiple Controllers with 1 Teaching Tool
363
Connecting Example
363
Detailed Connection Diagram of Communication Lines
364
Axis No.setting
365
Handling of E-CON Connector (How to Connect)
366
SIO Converter
367
Communications Cable
369
External Dimension
369
Conformity to Safety Category
370
Maintenance
382
Consumed Parts
382
Maintenance Information
382
Example of Basic Positioning Sequence (PIO Pattern 0 to 3)
383
I/O Assignment
383
Ladder Sequence
384
List of Specifications of Connectable Actuators
395
List of Specifications for Actuator Operation Conditions
395
Specifications and Limitations in Pressing Operation
440
Warranty
445
Warranty Period
445
Scope of the Warranty
445
Honoring the Warranty
445
Limited Liability
445
Chapter 11 Warranty
445
Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications
446
Other Items Excluded from Warranty
446
Change History
447
IAI SCON-LCG First Step Manual (5 pages)
Position Controller with Built-in PLC Function
Brand:
IAI
| Category:
Controller
| Size: 3 MB
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