IAI SCON-CB Series Manuals

Manuals and User Guides for IAI SCON-CB Series. We have 2 IAI SCON-CB Series manuals available for free PDF download: Instruction Manual

IAI SCON-CB Series Instruction Manual

IAI SCON-CB Series Instruction Manual (584 pages)

Brand: IAI | Category: Controller | Size: 33 MB

Table of Contents

Please Read before Use
3
Table of Contents
5
Operation Description
11
Safety Guide
11
Alert Indication
17
Precautions for Handling
18
International Standards Compliances
24
Use Environment
24
Actuator Coordinate System
25
Controller Overview
29
Overview
31
System Configuration
33
Name for each Parts and Their Functions
34
Ground Screw
35
Operation Status
36
Starting Procedures
44
Step 2 Installation
45
Step 3 Wiring
47
Step 4 Operation Ready
48
Step 5 Operate Unit
49
Product Check
53
Parts
53
Teaching Tool
55
Product Check
55
How to Read the Model Plate
56
How to Read the Model
57
Operation Modes and Functions
58
Operation Mode of Controller
58
Positioner Mode (SCON-CB I/O Type : NP/PN)
60
Pulse Train Control Mode (SCON-CB I/O Type : NP/PN)
62
Field Network Operation Modes and Features
63
Basic Specifications
65
List of Basic Specifications
65
Power Capacity and Heat Generation
68
Selection of Circuit Interrupter
69
Selection of Leak Current Breaker
69
Appearance
70
SCON-CB/CGB/LC/LCG Less than 400W
70
SCON-CB/CGB/LC/LCG 400W to 750W
70
SCON-CGB 3000W and above
71
I/O Specifications
72
PIO Input and Output Interface
72
Input Section
72
Output Section
72
Pulse Train Input Output Interface
73
Options
74
Pulse Converter (Model : AK-04)
74
Specification
74
Pulse Converter (Model : JM-08)
75
Regenerative Resistor Unit
76
Brake Box
78
Loadcell (Excluding RCS3-RA15R and RCS3-RA20R)
81
Absolute Battery
82
Absolute Encoder Backup Specifications
82
Installation and Storage Environment
84
Installation Environment
84
Storage and Preservation Environment
84
Noise Elimination and Mounting Method
85
Noise Elimination
85
Noise Elimination Grounding (Frame Ground)
85
Precautions Regarding Wiring Method
85
Installation and Mounting
86
Chapter 3 Wiring
91
Positioner Mode (PIO Control) (Controller for Motors of up to 750W)
91
PIO Pattern Selection and PIO Signal
93
Wiring
98
Main Power Circuit
98
Brake Power Supply Circuit
98
Positioner Mode (PIO Control) (for Motors of 3000W and Above)
112
Wiring Diagram (Connection of Devices)
112
PIO Pattern Selection and PIO Signal
113
Wiring
118
Main Power Circuit
118
Pulse Train Control Mode (Only for Motors of up to 750W)
132
Wiring Diagram (Connection of Construction Devices)
132
I/O Signals in Pulse Train Control Mode
134
Wiring
135
Main Power Circuit
135
Brake Power Supply Circuit
135
SCON-LC/LCG Type
144
Wiring Diagram (Connection of Construction Devices)
144
I/O Signals in LC Type
147
Wiring
148
Multi-Function Connector
157
Wiring Method (Controller for Motors of up to 750W)
158
Wiring of Power Circuit
158
Wiring for Emergency Stop Circuit (System I/O)
163
Connection to Actuator
165
Connection of PIO
167
Pulse Train Signal Input and Feedback Pulse Output (CB/CGB Type)
168
Multi-Function Connector (LC/LCG Type)
172
Connectable Regenerative Resistor Units
175
SIO Connecter Connection
178
Wiring (Controller for Motors of 3000W and Above)
179
Wiring for Power Supply Circuit
179
Wiring of Emergency Stop Circuit (System I/O)
183
Connection to Actuator
185
Connection of PIO
187
Multi-Function Connector
188
Connection of Regenerative Resistor Units
191
Specification
193
SIO Connector Connection
194
Field Network Connector of PIO
195
Connection to R-Unit
196
Operation
197
Basic Operation
199
How to Turn on Power
199
Basic Operation Methods
201
Parameter Settings
207
Operation in Positioner Mode
208
PIO Pattern Selection and Main Functions
209
Overview of Major Functions
210
Operation in Positioner Mode
211
Operation Modes of Rotary Actuator in Multiple Rotation Mode and Command Limitations
211
Set of Position Table
212
Operation
217
Control of Input Signal
221
Operation Ready and Auxiliary Signals (Common to Patterns 0 to 7)
222
Zone Signal and Position Zone Signal (ZONE1, ZONE2, PZONE)
230
Brake Release (BKRL)
236
Operation with the Position No. Input (PIO Patterns 0 to 3 and 6)
237
Speed Change During the Movement
242
Pitch Feeding (Relative Movement = Incremental Feed)
243
Pressing Operation
245
Tension Operation
255
Multi-Step Pressing
258
Pause and Operation Interruption (*STP, RES, PEND, MOVE)
262
Direct Position Specification (Operation of PIO Pattern 4 and 7)
264
Pause and Operation Interruption (ST*, *STP, RES, PE*, PEND)
283
Direct Position Specification (PIO Pattern 5)
286
Features of LS Signals (LS0 to 2)
291
Preparation for Operation in Force Sensor Pressing (Loadcell Calibration)
297
Initial Setting
297
Pulse Train Control Mode
302
Function Name
303
I/O Signal Controls
304
Operation Ready and Auxiliary Signals
305
Pulse Train Input Operation
316
Settings of Basic Parameters Required for Operation
320
Electronic Gear Setting
320
Format Settings of Command Pulse Train
323
Output Setting of Feeldback Pulse
324
Setting Feedback Pulse Output Effective
324
Format Settings for Feedback Pulse
324
Parameter Settings Required for Advanced Operations
328
Position Command Primary Filter Time Constant
328
Torque Limit
328
Operation of Field Network Type
331
Absolute Reset
332
How to Perform Absolute Reset
333
Various Functions
339
Vibration Suppress Control Function
341
Overview
341
Setting Procedure
344
Settings of Parameters for Vibration Suppress Control
345
Factory Setting
345
Setting of Position Data
347
Power-Saving Function (Auto Servo-Motor off Function)
348
Positioning Operation
350
Parameter
351
Parameter List
354
Detail Explanation of Parameters
362
Input Range
372
Default Factory Setting
372
Servo Adjustment
415
Adjustment Method
416
Periodic Inspection
421
Periodic Inspection Items
422
Requests When Replacing Units
424
Consumable Parts
425
Component Replacement
426
Replacement of Absolute Battery
426
Fan Unit Replacing Procedure (SCON-CB 3000W and Above)
427
Fan Unit Replacing Procedure (SCON-CB 400W to 750W)
430
Preventive Maintenance Function
433
Maintenance Information
433
Predictive Maintenance Function
437
Fan
437
Overload Warning
438
Troubleshooting
441
Action to be Taken Upon Occurrence of Problem
443
Fault Diagnosis
445
Impossible Operation of Controller
445
Positioning and Speed of Poor Precision (Incorrect Operation)
448
Generation of Noise And/Or Vibration
450
Impossible Communication
451
About Alarms
452
Alarm Level
452
Alarm Details
453
System Configuration
469
Wiring and Setting of Safety Circuit
470
Examples of Safety Circuits
472
TP Adapter and Related Components
478
Connection Cable
479
Applicable Standards
481
Residual Risk
482
Specifications
485
Operating Sequence
486
Electric Specifications
489
Maintenance and Preservation
492
Way to Set Multiple Controllers with 1 Teaching Tool
495
Connecting Example
496
Detailed Connection Diagram of Communication Lines
497
Axis No.setting
498
Handling of E-CON Connector (How to Connect)
499
SIO Converter
500
Specification
500
Communications Cable
502
External Dimension
502
Example of Basic Positioning Sequence (PIO Pattern 0 to 3)
503
I/O Assignment
503
Ladder Sequence
504
Pause Circuit
505
List of Specifications of Connectable Actuators
514
List of Specifications for Actuator Operation Conditions
514
Push Force and Current Limit Value
570
Limitation in Operation
573
Warranty
575
Warranty Period
577
Scope of the Warranty
577
Honoring the Warranty
577
Limited Liability
578
Conformance with Applicable Standards/Regulations, Etc., and Application Conditions
578
Other Items Excluded from Warranty
578
Revision History
579
Revision Date
579

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IAI SCON-CB Series Instruction Manual

IAI SCON-CB Series Instruction Manual (376 pages)

Servo Press Function

Brand: IAI | Category: Controller | Size: 17 MB

Table of Contents

Please Read before Use
3
Table of Contents
5
Operation Description
11
Safety Guide ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro-1
11
Alert Indication
17
Precautions for Handling ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro-9
19
International Standard Compliance ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro-13
23
Actuator Coordinate System ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro-14
24
Chapter 1 Controller Overview
25
Overview
27
System Configuration
28
Name for each Parts and Their Functions
30
Starting Procedures
39
Step 1 Confirm All the Necessary Things Are Prepared
39
Step 2 Installation
40
Step 3 Wiring
42
Step 4 Operation Ready
43
Step 5 Operate Unit
44
Specifications Check
45
Product Check
47
Parts
47
Teaching Tool
49
Product Check
49
How to Read the Model Plate
50
How to Read the Model
51
Basic Specifications
53
List of Basic Specifications
53
Power Capacity and Heat Generation
55
Selection of Circuit Interrupter
56
Selection of Leak Current Breaker
56
Appearance
57
SCON-CB/CGB/LC/LCG Less than 400W
57
SCON-CB/CGB/LC/LCG 400W to 750W
57
SCON-CGB 3000W and above
58
External Interface Specifications
59
Standard Input Output Interface Specification (Multi-Function Connector)
59
Standard Input Output Interface Specification
59
PIO Input and Output Interface
61
Input Section
61
Output Section
61
Options
62
Pulse Converter (Model: JM-08)
62
Regenerative Resistor Unit
63
Brake Box: RCB-110-RA13-0
65
Loadcell
66
Absolute Battery
67
Absolute Encoder Backup Specifications
67
Installation and Storage Environment
69
Installation Environment
69
Storage and Preservation Environment
69
Noise Elimination and Mounting Method
70
Noise Elimination
70
Installation and Mounting
71
Servo Press Controller for Motors of up to 750W (PIO Control)
73
Wiring Diagram (Connection of Construction Devices)
75
Wiring
77
Main Power Circuit
77
Brake Power Supply Circuit
77
Actuator Type
81
PIO Circuit
85
Servo Press Controller for Motors of 3000W and above (PIO Control)
90
Wiring Diagram (Connection of Construction Devices)
90
Wiring
91
System I/O Connector
92
PIO Circuit
98
Wiring Method (Controller for Motors of up to 750W)
103
Wiring of Power Circuit
103
Wiring of Emergency Stop Circuit (System I/O)
108
Connection to Actuator
110
Connection of PIO
112
Multi-Function Connector
113
Connectable Regenerative Resistor Units
118
SIO Connecter Connection
121
Wiring (Controller for Motors of 3000W and Above)
122
Wiring for Power Supply Circuit
122
Wiring of Emergency Stop Circuit (System I/O)
126
Connection to Actuator
128
Connection of PIO
130
Multi-Function Connector
131
Connectable Regenerative Resistor Units
135
SIO Connector Connection
138
Field Network Connector of PIO
139
Operation
141
Basic Operation
143
How to Turn on Power
143
Operation Mode
144
Basic Operation Setting
153
Detailed Settings
162
Trial Operation
169
Manual Operation (Jog Etc)
170
Press Program Operation
171
Operation with PIO
173
Control of Input Signal
173
Operation Ready and Auxiliary Signals
173
Home Return (HOME, HEND)
176
Operation
181
Example of Operation
185
Operation of Field Network Type
187
Operation in Pressing Direct Mode
188
Pressing Direct Mode
188
Applicable Models and Operation Mode
189
Signal Assignment and Input/Output Signals
190
I/O Signal Allocation
191
Absolute Reset
211
How to Perform Absolute Reset
212
Absolute Reset Using PIO
217
Various Functions
219
Feature of Multi-Function Connector
221
Overview
221
How to Set up
222
Analog Output of Load Data
226
Specification
226
Setting
227
Rated Capacity of Loadcell Mounted to each Actuator
227
Serial Communication 2 (SIO2)
228
Specification
228
Setting
229
Parameter List
234
Input Range
248
Default Factory Setting
248
Servo Adjustment
271
Adjustment Method
272
Maintenance and Inspection
273
Periodic Inspection
275
Periodic Inspection Items
276
Requests When Replacing Units
278
Consumable Parts
279
Component Replacement
280
Replacement of Absolute Battery
280
Fan Unit Replacing Procedure (SCON-CB 3000W and Above)
281
Preventive Maintenance Function
284
Maintenance Information
284
Predictive Maintenance Function
288
Fan
288
Overload Warning
289
Troubleshooting
291
Action to be Taken Upon Occurrence of Problem
293
Fault Diagnosis
295
Impossible Operation of Controller
295
Generation of Noise And/Or Vibration
296
About Alarms
297
Alarm Level
297
Alarm Details
298
System Configuration
319
Wiring and Setting of Safety Circuit
320
Examples of Safety Circuits
322
TP Adapter and Related Components
328
Connection Cable
329
Applicable Standards
331
Residual Risk
332
Specifications
335
Operating Sequence
336
Electric Specifications
339
Maintenance and Preservation
342
Way to Set Multiple Controllers with 1 Teaching Tool
345
Connecting Example
346
Detailed Connection Diagram of Communication Lines
347
Axis No. Setting
348
Handling of E-CON Connector (How to Connect)
349
SIO Converter
350
Communications Cable
352
External Dimension
352
Example of Basic Positioning Sequence (PIO Pattern 0 to 3)
353
I/O Assignment
353
Ladder Sequence
354
Pause Circuit
355
Home Return Circuit
356
Decode Circuit of Positioning Complete Position no
357
Actuator Start Circuit
357
Other Display Circuits (Zone 1, Position Zone, and Manual Mode)
363
Warranty
369
Limited Liability
372
Conformance with Applicable Standards/Regulations, Etc., and Application Conditions
372
Revision Date
374

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