Hypertherm HyPerformance Plasma HPR400 Manuals

Hypertherm HyPerformance Plasma HPR400 Manuals

Manuals and User Guides for Hypertherm HyPerformance Plasma HPR400. We have 1 Hypertherm HyPerformance Plasma HPR400 manual available for free PDF download: Instruction Manual

Hypertherm HyPerformance Plasma HPR400 Instruction Manual

Hypertherm HyPerformance Plasma HPR400 Instruction Manual (355 pages)

Brand: Hypertherm | Category: Cutter | Size: 21 MB

Table of Contents

Table of Contents

9
Section 2 Specifications

25
- Specifications
  25
  - System Description
    27
    
    Cooler
    27
    
    General
    27
    
    Ignition Console
    27
    
    Metering Console
    27
    
    Power Supply
    27
    
    Selection Console
    27
    
    Torch
    27
  - Specifications
    28
    
    System Gas Requirements
    28
    
    Power Supply
    29
    
    Cooler - 078531
    30
    
    Ignition Console - 078172
    31
    
    Torch Lead Junction Box (Optional) - 078619
    33
    
    Selection Console - 078533
    34
    
    Metering Console - 078535
    35
    
    Torch - 228354
    36
  - IEC Symbols
    37
  - Symbols and Marks
    38
Section 3 Installation

39
- Installation
  39
  - Upon Receipt
    41
  - Claims
    41
  - Installation Requirements
    41
  - Noise Levels
    41
  - Placement of System Components
    41
    
    Torque Specifications
    41
  - Installation Requirements
    42
    
    Cables and Hoses
    43
    
    Customer-Supplied Power Cable
    43
    
    Supply Gas Hoses
    43
    
    System Components
    43
  - Recommended Grounding and Shielding Practices
    44
  - Introduction
    44
    
    Grounding Practices
    44
    
    Types of Grounding
    44
    
    Grounding Diagram
    47
  - Placement of the Power Supply
    49
    
    Lifting the Power Supply
    50
  - Install the Ignition Console
    52
  - Placement of the Cooler
    54
  - Install the Metering Console
    55
  - Placement of the Selection Console
    56
  - Power Supply to Ignition Console Leads
    58
    
    Negative Lead
    58
    
    Pilot Arc Lead
    58
    
    Ignition Console Power Cable
    60
  - Coolant Hoses
    61
  - Power Supply to Cooler Cables
    62
    
    Control Cable
    62
    
    Power Cable
    62
  - Power Supply to Selection Console Cables
    64
    
    Control Cable
    64
    
    Power Cable
    64
  - Selection Console to Metering Console Connections
    66
    
    Cable and Gas Hose Assembly
    66
  - Power Supply to CNC Interface Cable
    68
    
    Optional Multi-System CNC Interface Cable
    68
    
    Notes to CNC Interface Cable Run List
    69
    
    Examples of Output Circuits
    70
    
    Examples of Input Circuits
    71
  - Remote ON/OFF Switch (Provided by Customer)
    72
  - Torch Lead Assembly
    73
  - Torch Lead Junction Box (Optional)
    74
    
    Install the Junction Box
    75
    
    Connect the Leads
    76
  - Work Lead
    80
  - Torch Connections
    81
    
    Connect the Torch to the Torch Lead Assembly
    81
    
    Connect the Torch to the Quick-Disconnect
    85
  - Torch Mounting and Alignment
    86
    
    Mounting the Torch
    86
    
    Torch Alignment
    86
  - Torch Lifter Requirement
    87
  - Hypernet
    87
  - Power Requirements
    88
    
    General
    88
    
    Line Disconnect Switch
    89
    
    Main Power Cable
    89
  - Connect the Power
    90
  - Torch Coolant Requirements
    91
    
    Premixed Coolant for Standard Operating Temperatures
    91
    
    Custom Coolant MIX for Cold Operating Temperatures
    93
    
    Custom Coolant MIX for Hot Operating Temperatures
    93
  - Water Purity Requirements
    93
  - Fill the Cooler with Coolant
    94
  - Gas Requirements
    95
    
    Setting the Supply Regulators
    95
  - Gas Regulators
    96
  - Supply Gas Plumbing
    97
    
    Connect the Supply Gases
    98
  - Supply Gas Hoses
    99
Section 4 Operation

101
- Operation
  101
  - Daily Start-Up
    103
    
    Check Torch
    103
  - Power Indicators
    104
    
    General
    104
    
    Metering Console
    104
    
    Power Supply
    104
    
    Selection Console
    104
  - CNC Controller Requirements
    105
  - CNC Screen Examples
    106
    
    Main (Control) Screen
    106
    
    Diagnostic Screen
    107
    
    Test Screen
    108
    
    Cut Chart Screen
    109
  - Consumable Selection
    110
    
    Bevel Cutting (0° to 45°)
    110
    
    Consumables for Mirror-Image Cutting
    110
    
    Marking
    110
    
    Silverplus Electrodes
    110
    
    Standard Cutting (0°)
    110
    
    Mild Steel
    111
    
    Stainless Steel
    112
    
    Aluminum
    113
    
    Mild Steel Bevel Cutting
    114
    
    Mild Steel, Thick Piercing, Bevel Cutting
    114
    
    Stainless Steel Bevel Cutting
    115
  - Install and Inspect Consumables
    116
  - Torch Maintenance
    119
    
    Maintenance Kit
    119
    
    Quick-Disconnect Maintenance
    119
    
    Routine Maintenance
    119
  - Torch Connections
    120
  - Replace Torch Water Tube
    120
  - Common Cutting Faults
    121
  - How to Optimize Cut Quality
    122
    
    Maximize the Life of Consumable Parts
    122
    
    Plasma Set-Up Tips
    122
    
    Tips for Table and Torch
    122
    
    Additional Factors of Cut Quality
    123
    
    Additional Improvements
    125
  - Cut Charts
    126
  - Thin Stainless Steel with Hdi Technology
    126
    
    Overview
    126
  - Thick Stainless Steel Piercing Technique
    127
    
    Overview
    127
  - Fine Feature Cutting
    129
    
    Overview
    129
  - Bevel Cutting
    130
    
    Bevel Compensation Tables
    130
    
    Consumables
    130
    
    Bevel Cutting Definitions
    131
  - Underwater Cut Charts
    132
    
    Overview
    132
  - Estimated Kerf-Width Compensation
    134
Section 5 Maintenance

198
- Maintenance
  198
Section 6 Parts List

260
- Power Supply
  261
- Cooler
  265
- Ignition Console
  267
- Torch Lead Junction Box (Optional)
  268
  - Ignition Console to Junction Box Leads
    269
- Selection Console
  270
- Metering Console
  272
- Hyperformance Torch
  273
  - Torch Assembly
    273
  - Torch Leads
    274
  - Ohmic Contact Wire
    274
- Consumable Parts Kits
  275
- Consumables for Mirror-Image Cutting
  277
  - Straight Cutting
    277
  - Mild Steel
    277
  - Bevel Cutting
    279
- Recommended Spare Parts
  281
  - Warning Label - 110647
    283
Appendix B Cnc Interface Protocol

320
- Appendix B
  321
- Interface Hardware
  321
- Signal List
  321
- Signals
  321
- Hardware
  322
- Multi-Drop Addressing
  324
- Serial Commands
  324
  - Format
    324
  - Framing
    324
  - Commands
    324
- Command Table (1
  325
  - Error Responses
    339
  - Calculating Checksums
    339
- Error Codes
  340
- Gas Type Codes
  344
- Status Codes
  344
- CNC Requirements
  345
  - Auto Gas Console
    345
- Serial Interface Guidelines
  346
  - Checksum
    346
  - Message Retries
    346
  - Cable Shielding
    346

Advertisement

Advertisement

Related Products

Hypertherm Categories

Welding System Cutter Flashlight Industrial Equipment Water Pump

More Hypertherm Manuals