Hypertherm HyDefinition HD4070 Manuals

Manuals and User Guides for Hypertherm HyDefinition HD4070. We have 3 Hypertherm HyDefinition HD4070 manuals available for free PDF download: Instruction Manual, Product Configuration Manual, Field Service Bulletin

Hypertherm HyDefinition HD4070 Instruction Manual (265 pages)

Plasma Arc Cutting / Marking System

Brand: Hypertherm | Category: Cutter | Size: 17 MB

English

8
- Electromagnetic Compatibility (EMC
  6
- General
  7
- Insurance
  7
- Liability Cap
  7
- Limitation of Liability
  7
- National and Local Codes
  7
- Patent Indemnity
  7
- Transfer of Rights
  7
  - Table of Contents
    8
- Warranty
  7
- Safety
  14
Français

20
- Section 1A
  
  20
- Sécurité
  
  20
- Specifications
  
  26
  - Section 2 Specifications
    26
  - System Description
    27
    
    General
    27
    
    Power Supply
    27
    
    Machine Torch
    27
    
    Off-Valve Assembly
    28
    
    Gas Console
    28
    
    Ignition Console
    28
    
    Options
    28
    
    Options - Continued
    29
  - Specifications
    30
    
    System Gas Requirements
    30
    
    Power Supply
    31
    
    Gas Console Assembly
    33
    
    Ignition Console Assembly
    34
    
    Off-Valve Assembly
    35
    
    Torch Specifications
    36
    
    X-Y Lifter Assembly
    37
    
    Torch Breakaway Kit
    38
- Installation
  
  39
  - Section 3 Installation
    39
  - Upon Receipt
    40
  - Claims
    40
  - Installation Requirements
    40
  - Gas Requirements
    40
  - Torch Coolant Requirements
    41
  - Water Purity Requirements
    42
  - Noise Levels
    42
  - Torch Lifter Requirement
    42
  - Placement of System Components
    43
  - HD4070 Installation - Basic Requirements
    44
    
    Place System Components
    45
    
    Customer-Supplied Cables and Hoses
    45
    
    Install Cables and Hoses
    45
    
    Remote Display Option
    45
    
    Placement of the Power Supply
    46
    
    Placement of the Gas Console Assembly
    47
    
    Mount the Ignition Console Assembly
    48
    
    Install the Off-Valve Assembly
    49
  - Grounding Requirements
    50
  - Supply Gas Plumbing
    51
    
    Connect the Supply Gases
    51
  - Power Requirements
    52
    
    General
    52
    
    Line Disconnect Switch
    52
    
    Power Cable
    52
    
    Connect the Power
    53
  - Install the Power Supply to Gas Console and CNC Cables
    54
    
    Signal Cable - Power Supply to Gas Console
    55
    
    Power Cable - Power Supply to Gas Console
    55
    
    CNC Interface Cable - Power Supply to CNC
    56
  - Install the Remote Display Cable
    58
    
    Remote Display
    58
    
    Signal Cable - Power Supply to Remote Display
    58
    
    Display Mounting Dimensions
    59
- Section 3A
  
  60
- Section 3B
  
  85
  - HD4070 2-Torch Installation
    86
  - System Components
    87
  - Cables and Hoses
    87
    
    Install the Coolant Hoses
    88
    
    Coolant Hose Assembly - Green Supply
    89
    
    Coolant Hose Assembly - Red Return
    89
    
    Install the Pilot Arc Leads
    90
    
    Pilot Arc Lead
    91
    
    Install the Negative and Work Leads
    92
    
    Negative Lead
    93
    
    Work Lead
    93
    
    Install the Gas Console to Ignition Console Cable
    94
    
    Cable - Gas Console to Ignition Console
    95
    
    Install the Gas Hose Assembly
    96
    
    Hoses - Gas Console to Off-Valve
    97
    
    Install the Ignition Console to Off-Valve Cables
    98
    
    Cable - Ignition Console to Off-Valve
    99
    
    Cable - Off-Valve
    99
  - Install the Integrated Command THC Option
    100
    
    Cable - Lifter Interface
    101
    
    Cable - Motor Drive
    101
    
    Ohmic Contact Wire
    101
    
    Lifter Interface Cable Signals
    102
    
    Motor Drive Cable Signals
    102
  - Torch Connections
    103
    
    Connecting the Torch to Torch Leads
    103
    
    Torch Mounting and Alignment
    104
  - Install the Torch and Lead Assembly
    105
    
    Torch and Lead Assembly
    105
  - Fill the Power Supply with Coolant
    106
  - Section 4 Operation
    108
  - Power Supply Controls and Indicators
    109
    
    General
    109
    
    Power Switch
    109
    
    Power Indicators
    109
    
    Power Supply Display
    110
  - System Setup Screens Navigation
    111
  - System Operation Screens Navigation
    113
  - Daily Start-Up
    114
    
    Check Torch
    114
    
    Turn Power Supply on
    115
    
    System Setup Screens
    115
    
    System Operation Screens
    118
  - Consumables Selection
    121
  - Install Consumables
    122
  - Cut Charts
    123
  - Changing Consumable Parts
    136
    
    Remove Consumables
    136
    
    Inspect Consumables
    137
    
    Inspect Torch
    138
    
    Inspect Electrode Pit Depth
    139
  - Replace Torch Water Tube
    140
  - Common Cutting Faults
    141
  - Cutting Techniques
    142
    
    How to Get Better Cut Quality
    142
    
    How to Get Longer Consumable Life
    144
    
    How to Get Better Pierces
    145
    
    How to Increase Cutting Speed
    145
  - Technical Questions
    145
- Maintenance
  
  146
  - Section 5 Maintenance
    146
  - Introduction
    147
  - Routine Maintenance
    147
  - HD4070 System Description
    148
    
    Control and Signal Cables
    148
  - Power Supply Coolant System Servicing
    149
  - Torch Coolant Draining
    151
  - Power Supply Coolant Draining
    151
  - Coolant System Filter and Strainer
    152
  - Coolant Flow Test Procedure
    154
  - HD4070 Process Sequence
    155
  - Initial Checks
    157
  - Power Measurement
    158
  - Service Display Screens
    159
  - Error Codes
    160
  - Electrical PC Boards and Power Supplies
    162
    
    Plasma Interface Board PCB5 Status Indicators
    166
    
    Breakout Board PCB6 Status Indicators
    167
    
    Control Board PCB3 Status Indicators
    171
    
    Power Distribution Board PCB4 Status Indicators
    172
    
    Start Circuit Assembly Board PCB2
    173
    
    Pilot Arc Current Levels
    173
    
    Start Circuit Functional Schematic
    174
    
    Start Circuit Troubleshooting
    174
    
    Gas Console Relay Board PCB1
    175
    
    Gas Console Relay Board PCB3
    177
  - Gas Console Control Board PCB2
    179
  - Leak Test Procedure
    180
  - Chopper Module Test Procedure
    181
  - Phase Loss Detection Board PCB1 Status Indicators and Operation
    183
  - THC Routine Maintenance
    184
    
    X-Y Lifter Sealing Band- Replace
    184
  - THC Motor Drive Board
    188
  - THC Power Supply
    189
  - THC Control Board
    190
  - Preventive Maintenance Schedule
    192
- Parts List
  
  193
  - Section 6 Parts List
    193
  - Power Supply
    194
    
    Front Panel Outside
    194
    
    Left Side Interior
    195
    
    Right Side Interior
    196
    
    PC Boards and Interlock Switches
    197
    
    I/O Panel
    198
    
    Cooling System
    200
  - Ignition Console
    201
  - Gas Console - 1 of 2
    202
  - Gas Console - 2 of 2
    203
  - HD4070 Torch
    204
  - Consumable Configurations
    205
  - Consumable Parts Kit
    206
  - Off-Valve Assembly
    207
  - Recommended Spare Parts
    207
  - Integrated Command THC
    209
    
    X-Y Lifter Assembly
    209
    
    X-Y Lifter Torch Mounting Block Kit
    210
    
    X-Y Lifter Breakaway Kit - Optional
    211
    
    Ohmic Contact Wire
    212
- Wiring Diagrams
  
  219
  - Introduction
    219
  - Wiring Diagram Symbols
    219
- Appendix A System Grounding
  
  236
  - System Grounding Requirements
    236
  - Suggested Ground Cable Routing
    236
    
    Power Supply
    236
    
    Equipment Grounding
    236
    
    Work Table Grounding
    237
- Appendix B Propylene Glycol Safety Data
  
  240
- Benzotriazole Safety Data
  
  240
- Appendix C Gas Regulators
  
  250
- Appendix D Service Screen (#18) Status Table
  
  252
- Appendix E Integrated Command THC Supplemental Information
  
  255
  - Command THC Serial Protocol
    255
  - CNC Serial Interface
    257
- Appendix Fpc-104 Stack: Jumper Positions
  
  263

Hypertherm HyDefinition HD4070 Product Configuration Manual (88 pages)

Plasma Arc Cutting / Marking System

Brand: Hypertherm | Category: Welding System | Size: 3 MB

Table of Contents
4
Description
5
- General
  5
- Power Supply
  5
- Machine Torch
  5
- Off-Valve Assembly
  5
- Gas Console
  5
- Ignition Console
  5
- Options
  6
Specifications
10
- System Requirements
  10
- Power Supply
  11
- Gas Console Assembly - 078085
  13
- Ignition Console Assembly - 078088
  14
- Off-Valve Assembly - 129563
  15
- Machine Torch Assembly with Leads
  16
- Ordering the HD4070 System
  19

Hypertherm HyDefinition HD4070 Field Service Bulletin (8 pages)

Power Supply Display Removal And Remote Installation Kit

Brand: Hypertherm | Category: Welding System | Size: 1 MB

Hypertherm Categories

Welding System Cutter Flashlight Industrial Equipment Water Pump

More Hypertherm Manuals

Hypertherm HyDefinition HD4070 Manuals

Hypertherm HyDefinition HD4070 Instruction Manual (265 pages)

Table of Contents

English

Français

Section 1A

Sécurité

Specifications

Installation

Section 3A

Section 3B

Maintenance

Parts List

Wiring Diagrams

Appendix A System Grounding

Appendix B Propylene Glycol Safety Data

Benzotriazole Safety Data

Appendix C Gas Regulators

Appendix D Service Screen (#18) Status Table

Appendix E Integrated Command THC Supplemental Information

Appendix Fpc-104 Stack: Jumper Positions

Hypertherm HyDefinition HD4070 Product Configuration Manual (88 pages)

Table of Contents

Hypertherm HyDefinition HD4070 Field Service Bulletin (8 pages)

Table of Contents

Related Products

Hypertherm Categories