Hypertherm HyPerformance HPR130XD Manuals

Hypertherm HyPerformance HPR130XD Manuals

Manuals and User Guides for Hypertherm HyPerformance HPR130XD. We have 1 Hypertherm HyPerformance HPR130XD manual available for free PDF download: Instruction Manual

Hypertherm HyPerformance HPR130XD Instruction Manual

Hypertherm HyPerformance HPR130XD Instruction Manual (302 pages)

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Brand: Hypertherm | Category: Welding System | Size: 26.76 MB

Table of Contents

Assessment of Area
5
Electromagnetic Compatibility (Emc)
5
Electromagnetic Compatibility Emc

7
Warranty

7
- Patent Indemnity
  7
- Table of Contents
  9
Section 1

18
Safety

18
Section 2

25
Specifications

25
- System Description
  27
  - General
    27
  - Power Supply
    27
  - Ignition Console
    27
  - Selection Console
    27
  - Metering Console
    27
  - Torch
    27
- Specifications
  28
  - System Gas Requirements
    28
  - Power Supply
    29
  - Ignition Console - 078172
    30
  - Torch Lead Junction Box (Optional) - 078619
    32
  - Selection Console - 078533
    33
  - Metering Console - 078535
    34
  - Torch - 228520
    35
- IEC Symbols
  36
- Symbols and Marks
  37
Section 3

39
Installation

39
- Upon Receipt
  41
- Claims
  41
- Installation Requirements
  41
- Noise Levels
  41
- Placement of System Components
  41
  - Torque Specifications
    41
- Installation Requirements
  42
  - System Components
    43
  - Cables and Hoses
    43
  - Supply Gas Hoses
    43
  - Customer-Supplied Power Cable
    43
- Recommended Grounding and Shielding Practices
  44
- Introduction
  44
  - Types of Grounding
    44
  - Grounding Practices
    44
  - Grounding Diagram
    47
- Placement of the Power Supply
  49
- Install the Ignition Console
  50
- Install the Metering Console
  52
- Placement of the Selection Console
  53
- Power Supply to Ignition Console Leads
  54
  - Pilot Arc Lead
    54
  - Negative Lead
    54
  - Ignition Console Power Cable
    56
  - Ignition Console Coolant Hoses
    57
- Power Supply to Selection Console Cables
  58
  - Control Cable
    58
  - Power Cable
    58
- Selection Console to Metering Console Connections
  60
  - Cable and Gas Hose Assembly
    60
- Power Supply to CNC Interface Cable
  62
- Remote ON/OFF Switch (Provided by Customer)
  66
- Torch Lead Assembly
  67
- Torch Lead Junction Box (Optional)
  68
  - Install the Junction Box
    69
  - Connect the Leads
    70
- Work Lead
  74
- Torch Connections
  75
  - Connect the Torch to the Torch Lead Assembly
    75
  - Connect the Torch to the Quick-Disconnect
    79
- Torch Mounting and Alignment
  80
  - Mounting the Torch
    80
  - Torch Alignment
    80
- Torch Lifter Requirement
  81
- Hypernet
  81
- Power Requirements
  82
  - General
    82
  - Line Disconnect Switch
    83
  - Main Power Cable
    83
- Connect the Power
  84
- Torch Coolant Requirements
  85
- Water Purity Requirements
  87
- Fill the Power Supply with Coolant
  88
- Gas Requirements
  89
  - Setting the Supply Regulators
    89
- Gas Regulators
  90
- Supply Gas Plumbing
  91
  - Connect the Supply Gases
    92
- Supply Gas Hoses
  93
Section 4

95
Operation

95
- Daily Start-Up
  97
  - Check Torch
    97
- Power Indicators
  98
  - General
    98
  - Power Supply
    98
  - Selection Console
    98
  - Metering Console
    98
- CNC Controller Requirements
  99
- CNC Screen Examples
  100
  - Main (Control) Screen
    100
  - Diagnostics Screen
    101
  - Test Screen
    102
  - Cut Chart Screen
    103
- Consumable Selection
  104
  - Standard Cutting (0°)
    104
  - Bevel Cutting (0° to 45°)
    104
  - Marking
    104
  - Consumables for Mirror-Image Cutting
    104
  - Silverplus Electrodes
    104
  - Mild Steel
    105
  - Stainless Steel
    105
  - Aluminum
    106
  - Mild Steel Bevel Cutting
    107
  - Stainless Steel Bevel Cutting
    107
- Install and Inspect Consumables
  108
  - Install Consumables
    108
  - Inspect Consumables
    109
- Torch Maintenance
  111
  - Routine Maintenance
    111
  - Quick-Disconnect Maintenance
    111
  - Maintenance Kit
    111
- Torch Connections
  112
- Replace Torch Water Tube
  112
- Common Cutting Faults
  113
- How to Optimize Cut Quality
  114
  - Tips for Table and Torch
    114
  - Plasma Set-Up Tips
    114
  - Maximize the Life of Consumable Parts
    114
  - Additional Factors of Cut Quality
    115
  - Additional Improvements
    117
- Cut Charts
  118
  - Overview
    118
- Bevel Cutting Definitions
  121
- Estimated Kerf-Width Compensation
  124
Section 5

153
Maintenance

153
Section 6

213
Parts List

213
- Power Supply
  214
- Ignition Console
  219
- Torch Lead Junction Box (Optional)
  220
  - Ignition Console to Junction Box Leads
    221
- Selection Console
  222
- Metering Console
  224
- Hyperformance Torch
  225
  - Torch Assembly
    225
  - Torch Leads
    226
  - Ohmic Contact Wire
    226
- Consumable Parts Kits
  227
- Consumables for Mirror-Image Cutting
  228
  - Straight Cutting
    228
  - Bevel Cutting
    230
- Recommended Spare Parts
  231
  - Warning Label - 110647
    232
Section 7

233
Wiring Diagrams

233
- Introduction
  233
- Wiring Diagram Symbols
  233
- Discrete Output Functionality
  236
Appendix A

259
Appendix A Hypertherm Torch Coolant Safety Data

259
- Identification of the Substance/Mixture and of the Company Undertaking
  260
- Hazards Identification
  260
- Composition/Information on Ingredients
  261
- First Aid Measures
  261
- Fire-Fighting Measures
  261
- Accidental Release Measures
  261
- Handling and Storage
  262
- Exposure Controls/Personal Protection
  262
- Physical and Chemical Properties
  262
- 10 - Stability and Reactivity
  263
- 11 - Toxicological Information
  263
- 12 - Ecological Information
  263
- 13 - Disposal Considerations
  264
- 14 - Transport Information
  264
- 15 - Regulatory Information
  264
- 16 - Other Information
  265
- Freezing Point of Propylene Glycol Solution
  266
Appendix B Cnc Interface Protocol

268
- Interface Hardware
  268
- Signal List
  268
  - Signals
    268
  - Hardware
    269
  - Signal List
    269
  - Multi-Drop Wiring
    270
  - Multi-Drop Addressing
    271
- Serial Commands
  271
  - Format
    271
  - Framing
    271
  - Commands
    271
- Command Table (1
  272
  - Command Table (1
    273
  - Error Responses
    286
  - Calculating Checksums
    286
- Error Codes
  287
- Status Codes
  291
- Gas Type Codes
  291
- CNC Requirements
  292
  - Auto Gas Console
    292
- Serial Interface Guidelines
  293
  - Checksum
    293
  - Message Retries
    293
  - Cable Shielding
    293
  - Robotic Applications
    295
Appendix C Robotic Applications

296
- Components for Robotic Applications
  296

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