User Manuals: HYOSUNG Prima Scooter Motorcycles

User Manuals: HYOSUNG Prima Scooter Motorcycles

Manuals and User Guides for HYOSUNG Prima Scooter Motorcycles. We have 2 HYOSUNG Prima Scooter Motorcycles manuals available for free PDF download: Service Manual, Manual

HYOSUNG Prima Service Manual

HYOSUNG Prima Service Manual (144 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 3 MB

Table of Contents

Group Index Foreword

2
- Table of Contents
  2
- How to Use this Manual
  3
General Information 1

6
- General Information
  7
  - Serial Number Location
    9
  - Fuel and Oil Recommendations
    9
  - Break-In Procedures
    10
  - Exterior Illustration
    11
  - Specifications
    12
- General Precautions
  7
Periodic Maintenance

14
- Periodic Maintenance Schedule
  15
  - Lubrication Chart
    16
- Maintenance Procedures
  17
  - Battery
    17
  - Engine
    18
  - Cylinder Head Nuts and Exhaust Pipe Nuts
    18
  - Cylinder Head and Cylinder
    18
  - Spark Plug
    18
  - Fuel Line
    19
  - Air Cleaner Element
    19
  - Throttle Cable Play
    20
  - Engine Idle Speed
    21
  - Oil Pump
    21
  - Transmission Oil
    22
  - Brakes
    22
  - Tires
    24
  - Steering
    25
  - Front Suspension
    25
  - Rear Suspension
    26
  - Chassis and Engine Mounting Bolts and Nuts
    26
Engine

28
- Engine Removal and Remounting
  29
  - Engine Removal
    29
  - Engine Remounting
    31
- Engine Disassembly
  32
- Engine Components Inspection and Servicing
  42
  - Bearings
    42
  - Oil Seals
    42
  - Crankshaft
    43
  - Automatic Clutch Inspection
    43
  - Cylinder Head
    46
  - Cylinder
    47
  - Piston
    47
  - Reed Valve
    50
- Engine Reassembly
  50
  - Oil Seals
    50
  - Bearings
    51
  - Bushings
    51
  - Crankshaft
    52
  - Crankcase
    53
  - Center Stand
    54
  - Rear Axle Shaft, Brake and Wheel
    55
  - Transmission
    57
  - Starter Driven Gear and Starting Motor
    59
  - Movable Driven and Clutch
    60
  - Movable Drive
    64
  - Kick Starter
    66
  - Piston
    68
  - Oil Pump and Intake Pipe
    70
  - Magneto
    71
  - Muffler
    73
Fuel System

74
- Carburetor
  75
  - Removal
    75
  - Disassembly
    76
  - Inspection
    78
  - Reassembly and Remounting
    79
- Fuel Tank
  81
  - Removal
    81
  - Cleaning
    82
  - Remounting
    82
- Oil Pump
  82
- Fuel Pump
  83
Electrical System

84
- Electrical Parts
  85
- Ignition/Charging System
  86
  - Ignition Coil
    86
  - Stator Coils
    87
  - Regulator/Rectifier
    88
- Starter System
  88
  - Starting Motor Inspection
    89
  - Starter Relay Inspection
    90
- Fuel Level Gauge
  91
- Oil Level Check Light
  92
- Thermoelement
  93
- Switches Inspection
  94
- Battery
  95
  - Initial Charging
    95
  - Recharging Operation
    97
Chassis

98
- Front Wheel
  99
- Front Brake
  105
  - Caliper Removal and Disassembly
    106
  - Caliper Inspection
    107
  - Caliper Reassembly
    108
  - Master Cylinder Inspection
    111
- Front Fork
  112
- Removal and Disassembly
  116
- Steering
  116
- Rear Wheel and Rear Brake
  120
Servicing Information

123
- Troubleshooting
  124
- Special Tools
  129
- Tightening Torque
  133
  - Tightening Torque Chart
    134
- Service Data
  135
  - Tire Pressure
    140
- Wire and Cable Routing
  141
- Wiring Diagram
  143

Advertisement

HYOSUNG Prima Manual

HYOSUNG Prima Manual (12 pages)

Brand: HYOSUNG | Category: Scooter | Size: 0 MB

Table of Contents

Advertisement

Related Products

HYOSUNG Categories

Motorcycle Cash Counter Scooter Offroad Vehicle Touch terminals

More HYOSUNG Manuals