HYOSUNG Aquil GV650 Manuals

HYOSUNG Aquil GV650 Manuals

Manuals and User Guides for HYOSUNG Aquil GV650. We have 1 HYOSUNG Aquil GV650 manual available for free PDF download: Service Manual

HYOSUNG Aquil GV650 Service Manual

HYOSUNG Aquil GV650 Service Manual (222 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 9.74 MB

Table of Contents

General Information 1

5
2 Periodic Maintenance

15
- Periodic Maintenance Schedule
  16
  - Periodic Maintenance Chart
    16
  - Lubrication Points
    18
- Maintenance Procedures
  19
  - Valve Clearance
    19
  - Spark Plug
    21
  - Exhaust Pipe Bolts and Muffler Mounting Bolts
    22
  - Air Cleaner
    23
  - Carburetor
    24
  - Fuel Hose
    25
  - Clutch
    25
  - Engine Oil
    27
  - Engine Oil Filter
    29
  - Drive Belt
    30
  - Brake System
    32
  - Steering
    36
  - Front Fork
    36
  - Rear Suspension
    36
  - Tire
    37
  - Chassis Bolts and Nuts
    37
  - Engine Coolant
    38
  - Radiator Hose
    40
  - Compression Pressure
    41
  - Oil Pressure
    42
Engine

43
- Engine Removal and Reinstallation
  
  44
  - Engine Removal
    44
  - Clutch Cable
    46
  - Engine Reinstallation
    50
- Engine Disassembly
  
  52
  - Starter Motor
    52
  - Thermostat
    52
  - 2Nd Air Valve
    53
  - Cylinder Head Cover
    53
  - Piston
    57
  - Magneto Cover
    57
  - Magneto Rotor
    58
  - Clutch Cover
    59
  - Clutch
    60
  - Primary Drive Gear
    61
  - Oil Pump
    61
  - Gearshift Shaft
    62
- Engine Component Inspection and Service
  
  64
  - Valve Spring
    67
  - Cam Chain Tensioner
    68
  - Piston Ring End Gap Inspection
    70
  - Clearance Inspection
    70
  - Crankshaft Runout
    72
  - Starter Clutch
    73
  - Starter Driven Gear
    73
  - Oil Jet
    74
- Engine Reassembly
  
  82
  - Piston Ring
    92
  - Cylinder Head
    93
  - Fuel System
    101
  - Fuel Pump
    103
  - Float Height Adjustment
    108
Cooling System

110
- Engine Coolant
  111
- Cooling Circuit
  112
- Radiator
  112
  - Inspection and Cleaning
    113
- Cooling Fan
  115
- Cooling Fan Thermo-Switch
  116
- Engine Coolant Temperature Sensor
  117
- Thermostat
  118
- Water Pump
  120
  - Removal and Disassembly
    120
Electrical System

124
- Location of Electrical Components
  125
- Ignition System
  127
  - Ignition Coil
    129
- Charging System
  131
- Starter System and Side Stand Ignition Interlock System
  135
  - Starter System Description
    135
  - Starter Motor Removal
    137
- Side Stand Ignition Interlock System  6 11
  139
  - Switches
    139
  - Lamp
    140
    
    Combination Meter
    141
  - Battery
    142
    
    Chassis
    142
    
    Recharging Operation
    144
Chassis

145
- Exterior Parts
  146
  - Front Fender
    146
- Frame Cover
  147
- Seat Tail Cover & Seat Tail Cover Brace
  149
- Front Wheel
  151
  - Brake Disk
    154
- Front Brake
  155
  - Brake Fluid Replacement
    156
  - Brake Pad Replacement
    156
  - Caliper Disassembly
    156
  - Caliper Inspection
    157
  - Caliper Reassembly
    158
  - Master Cylinder Inspection
    160
- Handlebars
  162
- Front Fork
  165
  - Fork Oil
    170
  - Front Fork Setting
    172
- Steering
  173
- Rear Wheel
  176
- Rear Brake
  181
- Rear Shock Absorber
  183
- Swingarm
  185
Servicing Information

189
- Troubleshooting
  190
- Special Tools
  198
- Tightening Torque
  201
- Service Data
  203
  - Tire Pressure
    212
- Wire and Cable Routing
  213
- Wiring Diagram
  219

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