Hardi MASTER plus HYS Manuals

Manuals and User Guides for Hardi MASTER plus HYS. We have 1 Hardi MASTER plus HYS manual available for free PDF download: Original Instruction Book

Hardi MASTER plus HYS Original Instruction Book (142 pages)

Brand: Hardi | Category: Farm Equipment | Size: 11 MB

EC Declaration EU Declaration of Conformity
3
Table of Contents
5
Safety Notes
11
Obligations and Liability
11
Comply with the Instruction Book
11
Before First Use of the Sprayer
11
Obligations of the Operator
14
Risks in Handling the Sprayer
15
Disclaimer
15
Organizational Measures
16
Personal Protective Equipment
16
Representation of Safety Symbols
17
Explanation of Symbols
17
Warning Signs on the Sprayer
18
Explanation of Labels
18
Safety and Protection Equipment
20
Safety at Start up
20
Faulty Safety Equipment
20
Informal Safety Measures
21
Additional Safety Instructions
21
Operator Training
22
Authorized Persons
22
Safety Measures under Normal Operation
23
Protection Equipment
23
Residual Energy
24
Possible Dangers
24
Service and Maintenance Work
25
Statutory Inspection
25
Preventive Measures
25
Design Changes
26
Operator Limitations
26
Spare Parts, Wear Parts and Aids
26
Cleaning and Disposal
27
Environmental Protection
27
Workstation
28
Intended Place for Operator
28
Risks of Non-Compliance
28
If the Safety Information Is Ignored
29
Possible Risks and Dangers
29
Safety Information for Operators
30
General Safety and Accident Prevention
30
Coupling and Uncoupling the Sprayer
31
Use of the Sprayer
32
Road Transport
33
Hydraulic System
35
Electrical System
36
Universal Joint Shaft
37
Working Area of the Sprayer
38
Field Sprayer Operation
39
Environmental Precautions
39
Service Work Precautions
40
Cleaning
40
Service and Maintenance
41
Description
43
General Info
43
Overview
43
Roadworthiness
46
Sprayer Use
46
Steel Frame
46
Tanks
46
Lifetime
46
Identification Plates
47
Liquid System
48
Pump
48
EVC Control Unit
48
Valves and Symbols
49
Rinsetank
50
Cleanwatertank
50
Filters
50
Self-Cleaning Filter
51
Turbofiller
52
Diagram - Basic Liquid System
53
Diagram - Liquid System with Options
54
Spray Boom
55
Boom and Terminology
55
Other Equipment
56
Nozzle Pressure Gauge
56
Footboard
56
Safetylocker
56
Canister for Pesticide Information
57
Grip Controls
57
Tank Level Indicator
58
External Cleaning Device
58
Sprayer Setup
59
General Info
59
Unloading the Sprayer
59
Before Putting the Sprayer into Operation
59
Tractor Suitability
60
General Info
60
Calculating Actual Weights and Loads
60
Data Required for the Calculation
61
Required Minimum Front Weight
61
Actual Front Axle Load [T3] of the Tractor
61
Actual Total Weight [W] of the Combined Tractor and Sprayer
62
Actual Rear Axle Load [T2] of the Tractor
62
Calculation Compared to Permissible Values
62
Tractor Selection
63
Applicable Tractors
63
Transmission Shaft
64
Operator Safety
64
PTO Installation
64
Mechanical Connections
65
Quick Hitch
65
Hydraulic Systems
66
General Info
66
Tractor Requirements
66
Closed Centre Hydraulics (Airstream Only)
66
Open and Closed Centre Hydraulics
67
Adjustment of Boom Folding Speed
68
Electrical Connections
69
Power Supply
69
Road Safety Kit
69
Installation of Control Unit Brackets
70
Speed Transducer for Tractors
70
Liquid System
71
Self-Cleaning Filter - Choice of Restrictor
71
Boomprime Adjustment
71
Adjustment of the EVC Operating Unit
72
Adjustment of Pressure Equalization
73
Operation
75
General Info
75
Environmental Info
75
Sprayer Use
75
Symbols for Valves
76
Spray Boom
77
Safety Info
77
Lock Bolt
77
Manoeuvring of the Spray Boom
78
Manoeuvring of the Boom - with y Hydraulics
79
Single-Sided Folding
79
Liquid System
80
General Info
80
Quick Reference - Operation
80
Filling/Washing Location Requirements
81
Filling of Water
82
Filling the Maintank through Tank Lid
82
Filling the Rinsetanks
83
Filling the Cleanwatertank
83
External Filling Device (Optional)
84
Safety Precautions - Crop Protection Chemicals
85
Filling Liquid Chemicals Using the Turbofiller
85
Filling Powder Chemicals Using the Turbofiller
86
Turbofiller Rinsing
88
Agitation before Resuming a Spray Job
88
Operating the Control Unit While Spraying - Spray Box III
89
Before Returning to Refill the Sprayer
89
Parking the Sprayer
89
Operating Limits
90
Liquid Fertilizer
91
Additional Information
91
Cleaning
92
General Info
92
Quick Reference - Cleaning
93
Technical Residue
93
Cleaning the Tank and Liquid System
94
Cleaning and Maintenance of Filters
94
Use of Rinsetank(S) and Rinsing Nozzles
95
Use of Cleaning Agents
96
Using the Drain Valve
96
Maintenance
97
Lubrication
97
General Info
97
Suitable Lubricants
97
Grease Nipple
98
Grease Gun Calibration
98
Lubrication and Oiling Plan - PTO
99
Boom Lubrication & Oiling Plan
99
Greasing the Pump
100
Service and Maintenance Intervals
101
General Info
101
Periodic Inspection
101
Tightening Bolts and Nuts
102
Tightening Hydraulic Hoses
103
10 Hours Service - Nozzle Filters
104
10 Hours Service - Spraying Circuit
104
10 Hours Service - Suction Filter
104
10 Hours Service - Self-Cleaning Filter
105
10 Hours Service - In-Line Filter
105
50 Hours Service - Greasing the Pump
106
Hours Service - Transmission Shaft (PTO)
106
100 Hours Service - Re-Tightening the Spray Boom
106
250 Hours Service - Hydraulic Circuit
106
250 Hours Service - Hoses and Tubes
106
Occasional Maintenance
107
General Info
107
Lifting and Removing the Pump
107
Speed Transducer for the Pump
107
Pump Valves and Diaphragms Renewal
108
Cone Check/Renewal for the Pressure Regulation Valve
109
Level Indicator Adjustment
110
Level Indicator Cord Renewal
110
Drain Valve Seal Replacement
111
3-Way Valve Adjustment
111
Safety Valve Activation
111
Feed Pipe Clamp Assembly
112
Feed Pipe Snap-Lock Assembly
112
Nozzle Holder Assembly
113
Replacement of the Transmission Shaft Shield
115
Replacement of Transmission Shaft Cross Journals
115
Light Bulb Change
115
Readjustment of Boom - General Info
115
Boom Adjustment Order
116
Boom Lift Adjustment
116
Inner Boom Folding/Unfolding Adjustment
117
Vertical Adjustment of First Outer Section
117
Vertical Adjustment of Breakaway
117
Off-Season Storage
118
General Info
118
Before Storage
118
After Storage
119
Fault Finding
121
Operational Problems
121
General Info
121
Liquid System
122
Pump
123
Hydraulic System, Z-Version
123
Hydraulic System, Y-Version
124
Mechanical Problems
125
Emergency Operation - Liquid System
125
Emergency Operation - Hydraulics
125
Dimensions
127
General Info
127
Dimensions Folded
127
Technical Specifications Pump Specifications
128
Pump Model 364/10.0
128
Pump Capacity
128
Other Specifications
129
Tractor Requirements
129
Transmission Shaft
130
Hydraulic Couplings
130
Temperature and Pressure Ranges
131
Technical Residue
131
Filters
131
Airborne Noise Emission
131
Materials and Recycling
132
Disposal of the Sprayer
132
Disposal of Cleaning Water
132
Electrical Connections
133
Rear Lights
133
Electrical Connections for Spraybox II and III
133
EVC Junction Box
134
Diagrams
135
Boom and Work Light
135
Hydraulics for Chassis (Z-Version)
135

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Hardi MASTER plus HYS Original Instruction Book (142 pages)

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